toyota c-hr...toyota c-hr towbar wiring kit 13-pin installation instructions manual reference...

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TOYOTA C-HR Towbar Wiring Kit 13-pin Installation instructions Manual reference number: AIM 003 796-0 Model year: 10/2016 Vehicle code: NGX**O*-AH**XW ; ZYX10*-AHX*BW Part number: PW5D0-10000

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  • TOYOTA C-HRTowbar Wiring Kit 13-pinInstallation instructions

    Manual reference number: AIM 003 796-0

    Model year: 10/2016

    Vehicle code: NGX**O*-AH**XW ; ZYX10*-AHX*BW

    Part number: PW5D0-10000

  • 2 of 42Manual ref. no. AIM 003 796-0

  • 3 of 42Manual ref. no. AIM 003 796-0

  • 4 of 42Manual ref. no. AIM 003 796-0

  • Revision Record

    Rev. No. Date Page Picture Update New Deleted Steps

    5 of 42Manual ref. no. AIM 003 796-0

  • O 1x

    2 sqmm

    0.5 sqmm

    6 of 42Manual ref. no. AIM 003 796-0

    PZ417-00560-03 PZ417-00560-02

    CONVENTIONAL

    HYBRID

    12V

    15 Am

    p.

    1 Amp

    .

    1 Amp. 15 Amp.

    20 Amp. LowProf mini90982-09023

    20 Am

    p.

    A11

    A10

    A12

    A13

    A7A5

    A6A3

    A2

    A4

    A9

    A1

    A2

    B

    G

    K L M

    H

    C D E

    J

    I

    1x

    6x

    1x 1x

    1x

    2x 3x

    P 1xUQ R S1x 1x 2x 1x 3x

    N3x 1x

    F1x 3x

    45x

    2x

    A8

    T

    A1A14

  • 7 of 42Manual ref. no. AIM 003 796-0

    10/14 mm

    CLEANERDEGREASER

    PZ415-OJGB9

    10

    1

    13

    0.2 (mm)

    MSDS

    TDS

    =

    ==

    = =

    = =

  • 8 of 42Manual ref. no. AIM 003 796-0

    2

    31 4

    1x

    CLEANERDEGREASER

    CLEANERDEGREASER

    F

    H

    H

    1

    2

    E

    A10

    A11

    E

    H

    3

    1

    2

  • 12V

    R

    C

    T

    15 Am

    p.

    15 Amp. 15 Amp.

    15 Amp.

    1xF

    A9

    A9

    9 of 42Manual ref. no. AIM 003 796-0

    E

    2xF

    CLEANERDEGREASER

    6

    4

    5

  • 10 of 42Manual ref. no. AIM 003 796-0

    5.4 Nm10 mm

    A1

    A8

    A2A3

    A9

    A4A11

    A10

    A7

    A6

    A5

    A12

    A1

    1

    2

    A2

    A14A13

    9

    7

    8

  • 2x

    10mm

    11 of 42Manual ref. no.

    3

    AIM 003 796-0

    1

    1 2

    11

    10

  • 4x

    10mm

    2x

    10mm

    12 of 42Manual ref. no. AIM 003 796-0

    13

    12

  • 13 of 42Manual ref. no. AIM 003 796-0

    14

  • 14 of 42Manual ref. no. AIM 003 796-0

    1

    2

    3

    15

  • 15 of 42Manual ref. no. AIM 003 796-0

    2

    7

    11

    12

    1

    1x

    14mm42 Nm

    3 3

    57x

    89

    10

    LHD

    S

    4

    6

    OPTION

    2x=

    16

  • 16 of 42Manual ref. no. AIM 003 796-0

    1

    7

    2

    RHD

    8

    8

    9

    17

    1x

    14mm42 Nm

    3 3

    5

    S

    4

    6

  • 17 of 42Manual ref. no. AIM 003 796-0

    TYRE REPAIR KIT (LOW BOARD)

    FULL SPARE WHEEL

    TYRE REPAIR KIT (MID BOARD)

    20

    21

    22

    19

    18

  • 18 of 42Manual ref. no. AIM 003 796-0

    20 TYRE REPAIR KIT (LOW BOARD)

    =1x

    1

    3

    2

  • 19 of 42Manual ref. no. AIM 003 796-0

    FULL SPARE WHEEL21

    12

  • 20 of 42Manual ref. no. AIM 003 796-0

    22

    12

    TYRE REPAIR KIT (MID BOARD)

    3

  • 21 of 42Manual ref. no. AIM 003 796-0

    10 mm

    2

    6

    3

    51

    10 mm

    4

    324

    23

  • 22 of 42Manual ref. no. AIM 003 796-0

    25

    A1

    Reverse

    10

    9

    +-15 amp.

    15+

    +-10 amp.30+

    Pmax:

    STOP 6/54

    1/L

    5/58-R

    7/58-L

    1-8

    1

    2

    2a

    3

    4

    5

    6

    7

    21W

    2x21W

    21W

    52W

    3x21W

    52W

    Y

    L

    W

    G

    BR

    R

    B

    DIN/ISO 11446

    1mm²

    4/R

    Pmax:8

    9

    10

    11

    12

    13

    2x21W

    180W/15Amp.

    180W/15Amp.

    B-R

    BR-W

    R

    W

    R-LW

    B 1mm²

    2,5mm²

    M

    D

    B

    A1

    L

    HORIZONTAL DETACHABLE TOWING HITCH

    A14

    1

    2

    3

    4

    6

    5

    Not OK

    OK

    B

  • A1

    1

    3

    23 of 42Manual ref. no. AIM 003 796-0

    26

    2

    Reverse

    10

    9

    +-15 amp.

    15+

    +-10 amp.30+

    Pmax:

    STOP 6/54

    1/L

    5/58-R

    7/58-L

    1-8

    1

    2

    2a

    3

    4

    5

    6

    7

    21W

    2x21W

    21W

    52W

    3x21W

    52W

    Y

    L

    W

    G

    BR

    R

    B

    DIN/ISO 11446

    1mm²

    4/R

    Pmax:8

    9

    10

    11

    12

    13

    2x21W

    180W/15Amp.

    180W/15Amp.

    B-R

    BR-W

    R

    W

    R-LW

    B 1mm²

    2,5mm²

    M

    D

    B

    L

    A1

    VERTICAL DETACHABLE TOWING HITCH

    A14

    4

    6

    5

    Not OK

    OK

    B

  • K

    2x

    1x

    J

    24 of 42Manual ref. no. AIM 003 796-0

    HORIZONTAL DETACHABLE TOWING HITCH

    VERTICAL DETACHABLE TOWING HITCH

    2x

    K

    900

    900

    1x

    J

    1

    2

    3

    1

    2

    3

    28

    27

  • 25 of 42Manual ref. no. AIM 003 796-0

    A13A14

    2xG

    I

    1x

    4

    2

    1

    30

    29

  • 26 of 42Manual ref. no. AIM 003 796-0

    A2

    A9

    A8

    A10A11

    A4

    A3

    A7

    1

    2

    32

    31

    10

    10

    10=3x

    10 mm

    10

  • A4

    A10

    A4

    A10

    5

    1xI

    2

    1

    3

    27 of 42Manual ref. no. AIM 003 796-0

    2

    1

    3

    A3

    35

    33

    34

    A4A4

    A10

    6

    A10H

    1x I

    TO A11

    A10

    1/2

    H

    F

    1

    2

    CLEANERDEGREASER

  • 28 of 42Manual ref. no. AIM 003 796-0

    37

    36

    2A3

    1

    A3

  • 29 of 42Manual ref. no. AIM 003 796-0

    39

    38

    A4

    A4

    A3

    1xG

    A4

  • Manual ref. no. AIM 003 796-0

    40

    30 of 42Manual ref. no. AIM 003 796-0

    J

    1x

    I

    2x

    7

    8

    9

  • 31 of 42Manual ref. no. AIM 003 796-0

    41.1

    1

    2

    4

    6

    3

    8

    5

    7

    RED2 sqmm

    RED0.5 sqmm

    OR

    FOR CONVENTIONAL

    FOR HYBRID

    FOR CONVENTIONAL

    FOR HYBRID

    R 1 3 5

    2 4 6

    R1 3 5

    2 4 6

    !

    R 1 3 5

    2 4 6

    R1 3 5

    2 4 6

    G-R

    O

    P

    2sqmm

    0.5sqmm

    !A7

    CONVENTIONAL

    HYBRID

  • 32 of 42Manual ref. no. AIM 003 796-0

    15 16

    41.2

    9

    CHECK

    50%

    10 mm(0.39 in)

    3x

    CLEAN

    3x

    10 mm (0.39 in)

    10

    11

    12

    13

    50%

    14

    10 mm(0.39 in)

    10 mm (0.39 in)

    2x2x

  • 33 of 42Manual ref. no. AIM 003 796-0

    10

    I

    13x

    A8

    ½ 1xG

    I

    4x

    8.5 Nm

    10mmA21

    3

    2

    4

    10

    11

    12 14A-D

    1516

    17 18 19

    20

    21

    22

    13

    14C

    14D

    14B

    14A

    5

    42

  • 34 of 42Manual ref. no. AIM 003 796-0

    I

    4x

    23

    24

    25

    26

    43

  • 35 of 42Manual ref. no. AIM 003 796-0

    I

    2x

    I

    6x

    27

    28

    29

    3031 32

    33 34

    45

    44

  • 36 of 42Manual ref. no. AIM 003 796-0

    I

    2x

    3536

    I

    3 x

    37

    38

    39

    47

    46

  • 37 of 42Manual ref. no. AIM 003 796-0

    LHD

    4

    3

    2

    1111213141516

    171819202122232425

    262728293031

    323334353637383940

    5

    6

    7

    8

    910

    1

    RHD

    2

    1

    3

    4

    5

    48

    =

  • 38 of 42Manual ref. no. AIM 003 796-0

    13

    14

    15

    16

    17

    18

    192021222324252627

    282930313233343536

    89

    10

    1112

    7

    1

    2

    4

    3

    5

    6

    316

    45 13 2

    P IN S ignal12 IG NIT ION

    21 R R F OG16 T UR N R

    WIR E V IE W

    4 3 21

    10

    R eferenc e:

    (mm)

    3

    1

    1

    0,2

    NL

    B-G

    R

    R-Y

    S-BW

    A6

    A6

    A5

    A12

    Q

    T

    1 Amp

    .

    1 Amp.

    A12

    A6

    A5

    50

    49

  • 39 of 42Manual ref. no. AIM 003 796-0

    41x

    FOR CONVENTIONALFOR HYBRID

    S

    1x20 Amp.

    20 Am

    p.

    TOWING B

    ZYX10*-AHX*BWOnly FOR

    S

    1x20 Amp.

    20 Am

    p.

    TOWING B

    4

    3

    2

    1111213141516

    171819202122232425

    262728293031

    323334353637383940

    5

    6

    7

    8

    910

    1

    3

    4

    2xG

    I

    2x

    A6

    A5

    A12

    40

    41

    1

    2

    53

    51

    52

  • 40 of 42Manual ref. no. AIM 003 796-0

    VIN N°

    CHECK SHEET Page 1 of 3

    P/N = OK

    Model / Year: 10/2016 Towing Hitch Wiring13 Pole

    Serial Number

    8.5 Nm

    10 mm

    Serial Number

    5.4 Nm

    10 mm5.4 Nm

  • 41 of 42Manual ref. no. AIM 003 796-0

    CHECK SHEET Page 2 of 3

    S

    1x20 Amp. LowProf mini

    20 Am

    p.

    0 stop

    R1 3

    2 4 R

    L

    12

    11

    1098

    1

    3

    2 4

    76

    5

    13

    0

    R1 3

    2 4 R

    L

    +stop +-1

    2

    0

    1 Amp

    .

    1x1 Amp.

    Q15

    Amp. R

    Owner's Manual

    23 of 23

    Manual ref. no. AIM 002 177-0Ign. OFF

    4

    Ign. OFF

    1

    3

    9

    13

    8

    Reverse

    558-R

    2

    2

    TESTING

    Ign. ON

    Ign. ON

    2

    Ign. ON

    654

    STOP

    4R

    1L

    9

    3

    10

    15 Amp.

    +15

    15Amp

    13

    11

    758-L

    13

    6

    4 1 9

    103

    11

    2

    78

    12

    5

    Tester L.E.D.

    Tester lamp

    021 03

    4

    2x15 Amp.

  • 42 of 42Manual ref. no. AIM 003 796-0

    CHECK SHEET Page 3 of 3

    Installation Date:

    . . / . . / . . . .Technician Name & Signature: Stamp:

    = OK

    = OK

    1 3

    2 4 R

    10

    Serial Number

    42 Nm

    CLICK

    S

    = OK

    = OK

    = OK

    = OK

    2

    1

    1 1

    2

    Beep