toyo scaffold
DESCRIPTION
Toyo ScaffoldTRANSCRIPT
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P.1/8 1st March 2013 / Rev 06
TOYO SCAFFOLD (S.W.L. 25kN)
It is the most widely used falsework system for its simplicity of assemblage, comparative light in weight, high
strength and safety.
Application
Toyo Scaffolding can be applied to various outdoor and indoor uses; the scaffolding for outdoor building works, the
shorings, supports, shatterings, towers and bleachers. The Basic unit is frame type. With the combination of Base
Jack, cross brace, joint pins, steel tube & couplers, Toyo scaffolding can formulate a comprehensive falsework
system as well as the access & rolling tower.
Various sizes of the Toyos Steel Prop are also available for speedy propping work.
20 605-606 Room 605-606, 6/F, Westlands Centre
20 Westlands Road, Quarry Bay, Hong KongTel: (852) 2885 9633 Fax: (852) 2567 1611
Email: [email protected]: http://www.canyonhk.com
Access Tower External Scaffolding
Toyo Scaffold System for Falsework
Rolling Tower
CANYON METAL SCAFFOLDING ENGINEERING LIMITED
CANYON
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P.2/8 1st March 2013 / Rev 06
ASSEMBLE
1. BASE JACK BASE JACKS are to be placed on wooden planks,
the BASE JACKS are to be positioned at the
dimensions of the FRAMES.
2. FRAME Insert the FRAME firmly into the BASE JACKS.
3. CROSS BRACE CROSS BRACE is to be diagonally snapped into the
spring snap-locks attached to the FRAME.
4. JOINT PIN Insert the JOINT PIN at each end of the FRAME, in
same way assemble members one after another at
every 4 pairs.
Toyo Scaffold Support for Concrete Slab
(under-construction)
Location: Kowloon Station Development
Toyo Scaffold Support for Flyover
Location: Wing Tai Road Flyover and
Improvements to Associated Road Junctions,
Chai Wan
CAN
YON
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P.3/8 1st March 2013 / Rev 06
TECHNICAL DATA
Toyo frames are manufactured from structural carbon steel with main load-bearing members having an
outside diameter of 43mm and a wall thickness of 2.5mm
LOAD TESTS
Frame TFR-A1217B Catwalk TCA-TK6CG
SAFE WORKING LOADS ON JACK COMPONENTS (Safety factor: 3.5)
REDUCTION IN STRENGTH, DEPENDING UPON POSITIONS WHERE FRAME LOAD IS APPLIED
Note: For load point, square pipe material 100 x 100 mm is recommended to use.
MAXIMUM LEG LOADS (Safety factor: 2) 2,500 kg per leg Frame TFR-A1217B, TFR-A1215, TFR-A1215L, TFR-A1212L, TFR-A1209L, TFR-A1204L
2,250 kg per leg Frame TFR-A1219
1,800 kg per leg Frame TFR-A0922
CANYON
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P.4/8 1st March 2013 / Rev 06
EXTERNAL WORKING PLATFORM
External Working Platform (Wall Tie omitted for clarity)
Example for the External Working Platform
Toyo Scaffold Access for Installing Steel of
Tipping Hall
Location: Kai Tak Reclamation Area
Toyo Scaffold External Working Platform forErection of Steel Reinforcement Contract: CC212 KCRC West Rail Tuen Mun
Toyo Scaffold Access Working Platform Contract: Tai Wai (TDD Contract #ST 79/02)
CANYON
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P.5/8 1st March 2013 / Rev 06
COMPONENTS
FRAME FRAME FRAME FRAME
Code A B Wt.Kg Code A B Wt.Kg Code A B Wt.Kg Code A B Wt.Kg
TFR-A1219 1,219 1,930 21.5
TFR-A1217B 1,219 1,700 16.5 TFR-A1215 1,219 1,524 17.5
TFR-A1215L 1,219 1,524 16.7
FRAME
END FRAME
END FRAME
END FRAME
Code A B Wt.Kg Code A B Wt.Kg Code A B Wt.Kg Code A B Wt.Kg
TFR-A0922 914 2,250 20.1
TFR-A1212L 1,219 1,219 15.0 TFR-A1209L 1,219 914 11.0
TFR-A1204L 1,219 490 9.1
ADJUSTABLE BASE JACK
ADJUSTABLE U-HEAD JACK
OUTRIGGER FRAME Code A B Wt.Kg Code A B Wt.Kg
Code A B Wt.Kg
OUTRIGGER FRAME
TJK-78B 600 780 5.9 TJK-78H 600 780 6.7
TSP-OR1017 1,000 1,745 12.4 Code A B C Wt.Kg TJK-60B 450 600 4.9 TJK-60H 450 600 5.5
TSP-OR0910 900 1,084 7.8
TFR-1811BL 1,2191,1881,830 19.3 TJK-40B 300 400 3.7 TJK-40H 300 400 4.2
GUARDRAIL (GALVANIZED)
Code A Wt.Kg
COUPLING PIN
JOINT PIN
BASE BAR TGR-2677 2,677 4.7
Code Wt.Kg Code Wt.Kg Code A Wt.Kg TGR-1829 1,829 2.9
TPN-B20C 0.6
TPN-A20J 0.6 TPT-BB1219 1,219 3.2
TGR-1219 1,219 2.2
CANYON
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P.6/8 1st March 2013 / Rev 06
COMPONENTS
SWIVEL CASTOR
WALL TIE
BASE PLATE Code A Wt.Kg
SWIVEL JACK CASTOR Code A Wt.Kg
Code A B Wt.Kg TWH-150C 150 5.4 Code A B Wt.Kg TWT-WA03 380 ~ 760 2.5
TWH-2060PTJK-A15BP 140 105 0.9
TWH-200C 200 5.5 (Pu) wheel
200 600 9.2 TWT-WA04 330 ~ 520 1.7
TOEBOARD
Code A B Wt.Kg
TTB-TK4FG 1,219 240 4.7
OPEN-TOP CATWALK
Code A B Wt.Kg
TCA-6OPA 1,829 530 21.8
SCAFFOLD TUBE
Code A DIA. Wt.Kg
TST-1M 1,000 48.3 2.4
TST-2M 2,000 48.3 4.8
TST-3M 3,000 48.3 7.2
TST-4M 4,000 48.3 9.6
TST-5M 5,000 48.3 12.0
TST-6M 6,000 48.3 14.4
CATWALK
Code A B Wt.Kg
TCA-TK6CG 1,829 500 16.1
TCA-1250 1,219 500 10.3
STEEL PLANK
Code A B Wt.Kg
TSK-2000 2,000 250 6.8
TSK-3000 3,000 250 10.4
TSK-4000 4,000 250 13.3
ADJUSTABLE STEP
Code A B Wt.Kg
TCA-TAS6 600 250 4.6
STAIRCASE GUARDRAIL
Code A B C Wt.Kg
TGR-SC4526G 1,981 793 1,065 4.9
COUPLERCode Size (mm) Wt. Kg
TCP-K1 42.7 ~ 48.6Right-angle 0.7
TCP-K3 42.7 ~ 48.6Swivel 0.7
TCP-R1 60.5 x 48.6Right-angle 0.8
TCP-R3 60.5 x 48.6Swivel 0.8
CROSS BRACE (GALVANIZED)
Code A B C Wt.Kg
TCB-X1812 1,829 1,219 2,198 4.2
TCB-X1512 1,524 1,219 1,952 3.7
TCB-X1212 1,219 1,219 1,724 3.3
TCB-X1809 1,829 914 2,045 4.0
TCB-X1509 1,524 914 1,777 3.4
TCB-X1209 1,219 914 1,524 2.9
TCB-X1806 1,829 610 1,928 3.7
TCB-X1506 1,524 610 1,642 3.2
TCB-X1206 1,219 610 1,363 2.6
TCB-X0906 914 610 1,099 2.2
TCB-X0606 610 610 863 1.6
CANTILEVER BRACEKET
Code A B Wt.Kg
TFR-0504 500 414 4.0
STAIRCASE (GALVANIZED)
(* Step Depth 190mm)
Code A B C Wt.Kg
TSC-4525G TSC-4525GB
1,8291,829
1,7251,725
420420
18.722.3
TSC-4526G *TSC-4526GA*TSC-4526GB
1,8291,8291,829
1,9551,9551,955
420420420
20.723.624.0
TSC-9526GB 1,829 2,000 930 59.6
STAIRCASE GUARDRAIL
Code A B C Wt.Kg
TGR-SC4526GA 1030 793 1,000 3.5
CANYON
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P.7/8 1st March 2013 / Rev 06
ROLLING TOWER / ACCESS TOWER
Our rolling tower (or access tower) is specially designed to comply the Code of Practice for Metal Scaffolding
Safety published by the Occupational Safety & Health Branch, Labour Department in June 2001.
Our Standard combination of rolling towers of platform height ranged from 2.3 Meters to 7.15 Meters, which
assembled by Toyo Scaffolds.
Application
The Rolling Tower supplied is for lightweight work for a structure that can readily be moved from place to
place, which serve as the most commonly used as a working platform or temporary access either in
construction site or external decoration works.
Technical Specification
Tower Models Platform Height Tower Height
TRL2318S 2.307M 3.246M
TRL3218S 3.246M 4.185M
TRL4318S 4.322M 5.261M
TRL5218S 5.201M 6.140M
TRL6218S 6.217M 7.156M
TRL7118S 7.156M 8.095M
Loading capacity for each catwalk (1829mm Long x 500mm Wide) to be as follows:
a) Uniformly Distributed Load of 400kg, or
b) Point load of 200kg
Our Professional Engineers are willing to help and provide you more information about the towers & can tailor
made to your special requirements.
CANYON
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P.8/8 1st March 2013 / Rev 06
TOYOS STEEL PROP
TOYOS STEEL PROP (Galvanized) enhances the speed and economy of your construction. HOW TO USE Set the pin into the hole of inner tube. Adjust the height by sliding the screw position. Props must be absolutely vertical or they lose their load-bearing
characteristics. ADVANTAGES 1) Easy to erect and dismantle; 2) Easy to relocate the location and fixed; 3) Less storage area required.
Safe Load (Safety Factor 2.0) Model
Height Closed (B)
Height Extended (A)
Closed Extended
Weight
TSP-TS60G 1,850mm 3,050mm 2.3 ton 2.3 ton 12.6 kg
TSP-TS70G 2,150mm 3,350mm 2.3 ton 2.3 ton 13.8 kg
TSP-TS75G 2,290mm 3,600mm 2.3 ton 2.3 ton 13.8 kg
TSP-TS90G 2,700mm 3,900mm 2.3 ton 2.0 ton 16.0 kg
APPLICATION TOYOS STEEL PROP can be applied in the situation as the lowsupport load required and the area is too small, not allowed to useFrame Type Support. Its also commonly used for reprop inconstruction project
Recent Housing SocietySoUk Estate RenovationProgram used ourgalvanized Steel Prop forTemporary support
CANYON