TOUSIF AHMED

D-6 6/3, Door No-3 Email: tousif.aman@gmail.com

H.w.p (M) Colony Phone: +966593431318 Aswapuram, Khammam dist. Nationality: IndianA.P. India Driving Licence: India, Saudi Arabia

CAREER OBJECTIVE:

Dynamic, qualified and experienced Lead Mechanical Engineer with expertise in providing Mechanical Engineering support for various operations and projects, willing to take a responsible position to make use of my experience and skills in a renowned organization

EDUCATION:-

Bachelor of Engineering (Mechanical) from Osmania University, INDIA May 2006-07-July 2010-11

Mainly includes Solid & Fluid Mechanics, Rotational Mechanics, Structural Dynamics, Dynamics of Materials, Kinematics of Materials, Production of Materials, Organic and In organic Chemical Processes Internal Combustion Process , Work, Heat and energy relations, , Heat Transfer, Thermodynamics, Planning & Cost Management.

Final Year Project: Design and fabrication of Stirling engine.

About me:

I hold a pinch of these mentioned aspects of strength in me-

Leadership, Responsible, Goal oriented: results achiever, Meeting deadlines, Motivating people, Self Motivated, Delegating tasks, Personal Management, Organizing: organization skills, Prioritizing tasks, Handyman: Working with hands, Judgment, Computer Skills, Strong Work Ethic, Honesty and Integrity, Punctuality, Analytical and Problem Solving Skills, Strong Analytical abilities, Attention to details, Accu-racy, Interpersonal Skills, Team Work Skills, Initiative, Loyalty, Negotiating: Negotiation skills, Persuading people, People oriented

1

PROFESSIONAL STRENGTHS:

Extensive knowledge of using, repairing and maintaining machines and tools Possess excellent decision -making and time management skills Ability to solve complex problems by using scientific rules and methods Extensive knowledge of tools, and principles involved in production technical plans, blueprints,

drawings, and models. Excellent knowledge of welding process and inspections involved. Familiar with international

codes and standards for welding. Familiar with ISO-9001-2008 and Quality Management System (QMS) Excellent knowledge of mathematical concepts with good command over verbal and written

communications Familiar with quality control, production processes, costs, and techniques for increasing effec-

tive manufacture and distribution of goods Ability to work under pressure and handle multiple tasks Financial management, Intelligent

DUTIES & RESPONSIBILITIES

Specialization in the environmental engineering domain of the company, especially in design and detailed engineering of water & waste water treatment plants. Participating in Review and participate in kick off, progress and interface meetings Execution of basic and detailed engineering design, Mechanical & process design calculations, sizing calculations and selection of various electro-mechanical equipments, generation of piping & instrumentation diagrams (P&ID), Hydraulic flow diagram, various mechanical Egg. Dwgs. etc. Preparation and release of equipment datasheets, review of engineering drawings, completion and assembly of various documents. C-coordinating engineering works along with technical clarification for draughtsman and sales, Preparation of bill of quantities etc. Attend various technical meetings, apprehension of scope of projects assigned, generation of preliminary design and engineering synopsis and compiling of documents into hard and soft file folders.Participation of internal meetings contributing to the organization’s growth. Preparation of techno commercial Proposals, Tech-Submittals, Costing & estimation, technical clarifications with client & supporting sales team. Acquisition of feed-backs from site operators and compilation of AS BUILT drawings for effective functioning of the treatment plants.Witnessing Welder’s Performance Qualification Test (WPQT),Maintain the Welders Qualification Records, monitoring the welders performance with respect to the define limits of company standardsReview of Sub Contractor’s interim valuations & generation of payment certificates. Quantity take – off and maintenance of essential records for Client’s/ Consultant’s approvalCoordinating the Projects by acting as a single point of contact between the management, Site team & other major engineering departments.Procurement of All equipments & items required for the projects.

2

WORK EXPERIENCE:-

Mechanical Quality Control Engineer in Al- Shalawi International Co. Saudi Arabia from JULY 2012- Till Date

To ensure that quality control plans as per contractors/clients expectation are followed reli-giously.

Implementation of Quality management systems, plans, procedures, project standards and spe-cifications.

Review Sub contractors WPS & PQR, Inspection test plans and Procedures. Inspection of various types of Pipes and Fittings used for Infrastructure Development. Installation of pumps and all mechanical fittings in sewer lift/pump station. Identify problems, pose plausible solutions and implement those solutions to achieve objectives

of the project. Plan and coordinate quality control activities and conduct sessions to explain to workers the im-

portance of following national/international quality norms/rule/regulations. Review and approve documentation reports, contractor audits and other official reports to keep

as final records. Traceability of materials with respect to mill certificate for the receiving material like pipes,

plates, flanges, elbows, motors, pumps etc.

Check test the material if required and compare with ASME Stage inspection is followed as per quality Control plan Incoming material inspections, MTC/MTR review and ensure correct materials are

utilized in projects. Welding Inspection, visual inspection of joint fit-ups, in process and completed welding

inspection on various Materials. Welding Inspection duties including setup, in-process inspection, welder’s performance,

production testing and welding supervision Maintain calibration of log of all the welding equipment’s, Gauges and tools. Monitoring PWHT and review the PWHT reports and chart Conduct material inspection. Layout and fit up inspection. Visual Inspection and witness

NDT for final acceptance. Review all test reports including NDT, daily weld production and material record. Inspection planning and Execution Raising the NCR for the concern department who’s going against the QAP, Approved

Work Procedure, quality and system Management of corrective and preventative action systems as well as tracking & closure

of NCR’s, LBE’s Actively monitor close-out of any non-conformances following audits Issue audit

reports; where applicable Offering inspection to client witness point as per Quality assurance plan Analyzing production process to the entire satisfaction of client quality Continuous improvement in the welding quality by implementing new technique in the

welding Maintaining the ISO Document for Auditing Purpose Conducting internal inspection and maintaining documents Co-ordination of NDT activities if required Mechanical clearance For NDT Cleared Loops Conduct Hydro test for M/C cleared Loops

3

Updating & maintaining the calibrations status for all instruments Witnessing the tanks Vacuum box test, oil penetrant test, pneumatic tests, peaking,

banding, plumbness, hydro-pneumatic tests, anchorage tests, Ensure the quality tasks are performed in accordance with applicable task on the

approved procedures. Hydro test package submission, tracking and maintaining the records of packages Line checking, generation of punch lists, closure of punch items, and releasing for hydro

testing of the lines. Re-instatement line checking mechanical completion punches closing activities in close

coordination with the construction and pre-commissioning teams. Equipment pre-box up and final box up inspections. Review and submission of final quality dossiers to dossier for client approvals.

Mechanical Maintenance Engineer-Intern (HEAVY WATER PLANT MANUGURU)-MAY2011-APRIL 2012

Bi-thermal Hydrogen Sulphide-Water (H2S-H20) Exchange Process with a capacity of 185 Metric Tons per Year. The captive power plant consist of 3 pulverized coal fired boilers and 3 nos. of extraction condens-ing turbines each capable of supplying 30 MW power and the required process steam at 32 and 8 atm. pressure. The main plant consists of two streams; each designed to produce 92.5 MT/Y of nuclear grade heavy water and the processes namely isotopic exchange reaction between H2S and H2O followed by vacuum distillation

Coordinating with Process Control and Analytical for Quality Control of raw materials & products

Regular inspection and shutdown maintenance of cooling towers (exchange units) Installation & Inspection of bulky and heavy heat exchangers (shell & tube type) Mechanical inspection of boiler, turbines and heat exchanger tubes and fins. Involved in Inspection of Quality Certification of Export Consignments of Heavy Water Maintenance and Outage Management functions with a view to improve quality, reduce

downtime and cost Familiar with the latest industrial standards; mainly ASME, API, AWS and ASTM. Updating of documents with record keeping Inter-Plant co-ordination with respect to above functions Inspecting and witnessing eddy current test to find out flaws on inner surface of mech-

anical structures like shell and tube heat exchanger Functional coordination of exchange unit plants and monitoring of alternate cooling

towers Maintenance and functional operation of effluent treatment plant Maintenance and inspection of globe, gate, double disk and butterfly valves. Making water treatment plants and water distribution systems operate efficiently and

reliably Overseeing the installation, operation, and maintenance of equipment. Conducted complete inspection of the various Storage tanks. Managed the inspection process regularly by determining the corrosion rate. Maintained records of all inspection process carried in both hard copies as well as elec-

tronic copy. Inspected all the tanks in accordance to the standards laid by API for the various storage

tanks such as API- 650, API 620.

4

Experience of Fire Water Tank (24 M Ø)(API-650)

• Annular Plates, Bottom Plates, Roof plates lying and fit up inspection.• Inspection of Shell Plates vertical fit up & Horizontal fit up.• Modification of tanks with shell patch plates fit up inspection.• Inspection of nozzle orientation and fit up inspection with RF pads.• Carry out RF pad pneumatic test, Bottom & Roof plates vacuum box testing.• Carry out inspection of Oil Penetrant test or MPI for shell plates with bottom plate’s fillet weld.• PT of shell plates Vertical seam & circumference seam back chipping inspection.• Review of RT film for shell plates vertical seam and circumference seam.• Carry out inspection of Peaking and Banding of shell plates.• Checks verity the plumpness and ovality of the Vertical storage tanks with application codes.• Carry out Hydro test with full of water as per client requirements.

Mechanical Engineer -RAMKY PVT.LTD, INDIA April 2010 - April 2011

Fabrication Yard

Incoming material identification, heat treatment, welding preheat in process welding and final visual inspection and carried out dimension control check and hydro test verification.

Witnessing welder Qualification and Destructive Testing Verify the required WPS, Conducting PQR and WQT as per ASME IX and Project specification. Review the P&ID, isometric drawings and as-built drawings. Implementation of QC activities. Controlling of welding consumables and maintaining storage procedures and per the

Code/Standard. Surveillances of welding parameters such as preheat, interpass temperatures. Before welding, during welding and after welding doing the final visual inspection and offering for

NDT as required. Inspection of all welding joints. Before- During -After welding Check the parameters of the welding & counter checks with the approved W.P.S Witnessing welder Qualification and Destructive Testing Offer the NDT to welding joints depending on the requirement of the piping classes, the

inspection classes and reviewing of NDT & PWHT reports. Check the piping materials & the piping arrangement as per the approved Isometrics

Centrifugal Pump Installation and Maintenance:

Monitoring moving Machine parts and performing vibrational analysis Monitoring and recording the amplitude of each distinct vibration Monitoring different common failure modes with distinct vibration frequency components,

isolating and rectifying the cause of vibration. Shaft Misalignment Causes –Back foot & Front foot (soft foot), Run –out and Backlash.

ADDITIONAL QUALIFICATIONS

5

o API 570( Awaiting result)o ASNT NDT Level – II

• Radiographic Test• Ultrasonic Test• Magnetic Particle Test• Penetrate Test

o CERTIFIED FIRST AIDER (BASIC FIRST AID CPR & AED) from MEDIC First Aido CERTIFIED GAS TESTER (H2S) from MARITIME INDUSTRIAL SERVICE CO. LTD. INC.o CERTIFIED SAFETY ENGINEER

SKILLS:-

Team Player/ Leadership:

Led the football team in the National Sports festival held at University and won the finals with proper co-ordination.

Contributed in finishing the Formula One project in time by assisting and guiding the entire project team.

Commercial awareness and financially astute:

Helped in reducing all the extra cost of the project, by making sure that the calculated values were correct and approved by the client.

Communication & Negotiating skills:

When presenting a seminar in University, the team started working without any cohesiveness. I negotiated which resulted in all forming a strong bond and were assigned small sections of work.

Data were collected, assembled and I suggested that everyone to give a demo presentation and the best amongst us would lead the presentation.

ADDITIONAL SKILLS, ACTIVITIES & INTEREST:- IT: Experienced user of Microsoft Office, AutoCAD 2008, Internet & Email, Primavera Project planner 6.0

& Microsoft Project.

Languages: Fluent in English, Urdu & Hindi.

Achievements: Won two medals (gold & silver) in school for 100mts and 200mts.Finished third in the league football match at the National University level.

Interest and Activities: I am fond of playing football and am a close follower of it. My interest in photography accelerated when I got fond of exploring the nature in detail focusing on the medium and powerful creation. I like reading fiction & sci-fi novels which thrills and excites me.

REFERENCES“On Request”

6