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    O R I G I N A L A R T I C L E

    Toughness testing of ultra high performance fibre reinforced

    concreteMarijan Skazlic Dubravka Bjegovic

    Received: 8 April 2008 / Accepted: 10 October 2008 / Published online: 22 October 2008

    RILEM 2008

    Abstract In this paper an investigation is made of

    the applicability of the ASTM C 1609 procedure for

    testing toughness of ultra high performance fibre

    reinforced concretes containing a large amount of

    fibre (C2% by volume) and exhibiting deflection

    hardening behaviour. All mixtures exhibited deflec-

    tion hardening behaviour, and the parameters varied

    included (1) the amount of steel fibres, (2) the type of

    steel fibres, (3) the size of the longest fibre, (4) the

    addition of polypropylene fibres, and (5) the size of

    the maximum aggregate grain in the concrete matrix.Based on comparison of the curves obtained from

    flexural toughness tests with the evaluation of the test

    results obtained according to ASTM C 1609 and with

    the statistical analysis, the authors recommended

    additional toughness parameters (P100,3.00, P100,4.00,

    P100,6.00, T100,3.00, T100,4.00, a n d T100,6.00) for the

    evaluation of toughness results. Such additional

    toughness parameters are calculated using a similar

    procedure as that specified in ASTM C 1609.

    Keywords Deflection hardening behaviour Fibre ASTM C 1609 Ultra high performance fibrereinforced concrete Toughness

    1 Introduction

    One of main advantages gained from fibre reinforce-

    ment in concrete is an increase in toughness

    properties [13]. The most often used method for

    testing toughness of fibre reinforced concrete isflexural toughness testing [3].

    The ASTM C 1018 standard has been used for

    toughness tests of fibre reinforced concrete for more

    than a decade. According to this standard, the

    evaluation of toughness test results is made on the

    basis of dimensionless parameters of toughness

    indexes and residual strength factor [4].

    Major complaints from researchers about ASTM C

    1018 relate to difficulties in the determination of first

    crack and to the problems occurring at accurate

    measurement of deflection [3, 57]. It was found outthat, because of errors arising in determination of first

    crack, toughness indexes and residual strength factors

    are not quite appropriate for the evaluation of the

    behaviour of fibre-reinforced concretes with a small

    amount of fibres and different fibre volume fraction,

    and of those concretes tested on different specimens

    [6, 812].

    Numerous researches have carried out toughness

    tests according to procedures outlined in ASTM C

    M. Skazlic (&) D. BjegovicMaterials Department, Faculty of Civil Engineering,

    University of Zagreb, Kaciceva 26, Zagreb, Croatia

    e-mail: [email protected]

    D. Bjegovic

    Institute of Civil Engineering Croatia, Rakusina 1,

    Zagreb, Croatia

    e-mail: [email protected]

    Materials and Structures (2009) 42:10251038

    DOI 10.1617/s11527-008-9441-3

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    1018, but have evaluated the test results according

    to the Japanese standard JCI-SF 4 [13, 14]. The

    procedure for evaluating toughness test results spec-

    ified in JCI-SF 4 has proved to be more reliable than

    that laid down in ASTM C 1018 in the case when the

    performances of fibre-reinforced concretes with a

    small amount of fibres and different fibre volumefractions were to be distinguished [2, 11, 14].

    This is because of the disadvantages mentioned

    above that in the year 2005 the ASTM C 1018

    standard was replaced with a new standard, i.e.

    ASTM C 1609 [15]. Thus, any matter contained in

    ASTM C 1018 with which the researches often found

    faults were excluded from ASTM C 1609. According

    to ASTM C 1609, toughness tests are carried out

    on concrete beams of 100 9 100 9 400 mm or of

    150 9 150 9 600 mm. Flexural load is applied

    under constant rate of displacement at one-third oftest specimen spans. The evaluation procedure for

    toughness test results is very similar to the evaluation

    procedure set down in JCI-SF 4. Specifically, in the

    evaluation of the test results, first-peak load, peak

    load, residual load, and the areas below the load

    deflection curve are calculated (Fig. 1).

    Ultra high performance fibre reinforced concrete

    (UHPFRC) is a composite construction material with a

    cement matrix having a typical compressive strength ofnot less than 150 MPa and to which fibres are added to

    improve tensile strength and to ensure deflection

    hardening behaviour in flexural tests [16, 17].

    Up to today, ASTM C 1609 has been primarily

    used for toughness tests of fibre-reinforced concretes

    containing small amount of steel fibres (\2% by

    volume). In contrast, the applicability of ASTM C

    1609 for toughness tests of UHPFRC containing a

    large amount of steel fibres (C2% by volume) and

    exhibiting deflection hardening behaviour has not

    been investigated so far [6].In this paper an analysis is made of the applica-

    bility of the ASTM C 1609 procedure for testing

    Fig. 1 Definition of

    toughness indexes

    according to ASTM C 1609

    1026 Materials and Structures (2009) 42:10251038

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    toughness of UHPFRC containing a large amount of

    fibre (C2% by volume) and exhibiting deflection

    hardening behaviour. Based on the results obtained,

    the authors recommended additional toughness

    parameters for the evaluation of toughness behaviour

    of UHPFRC. Further research in this area should be

    done.

    2 Experimental investigation

    Flexural toughness and compressive strength tests

    were carried out on seven different UHPFRC mix-

    tures. Each mixture was prepared three times. All the

    mixtures had the same water-binder ratio and fresh

    concrete workability. Plain and hybrid steel fibres

    were used. Hybrid fibres include steel fibres of

    various length and shape, and they are used toachieve synergetic effects in fresh and hardened

    concrete [18, 19].

    Concrete mix compositions were varied as for the

    following factors: (1) the amount of steel fibres (2%,

    3% and 5% by volume), (2) the type of steel fibres

    (each having 3% by volume of hybrid and ordinary

    steel fibres), (3) the size of the longest fibre 30 mm

    and 40 mm in the mixture containing 5% by volume

    of hybrid steel fibres), (4) the addition of polypro-

    pylene fibres (0.8% by volume of polypropylene

    fibres to 3% by volume of steel fibres), and (5) thesize of a maximum aggregate grain in the concrete

    matrix 0.5 mm and 4 mm. The concrete mix compo-

    sitions are given in Table 1.

    Considering that the concrete mix compositions

    did not include coarse aggregate, they can be also

    called ultra high performance fibre reinforced mor-

    tars; however, according to the accepted definition

    found in the literature, this type of the material is still

    termed ultra high performance fibre reinforced con-

    cretes (UHPFRC) [6].

    2.1 Materials

    The concrete components used in this experimental

    work had been found suitable for production of

    UHPFRC in previous investigations carried out by

    the authors [20]. The components used were only

    those available in the Croatian market. They included

    Portland cement, silica fume, quartz sand, superp-

    lasticizer, water, and steel and polypropylene fibres.

    Physical and chemical properties of the cement and

    silica fume are given in Table 2. The aggregates used

    in this study contained quartz sand ranging in size

    from 00.5 mm and 04 mm fractions. The specific

    gravity and water absorption of the 00.5-mm quartz

    sand were 2.68 g/cm3 and 0.76% respectively, and

    those of the 04-mm quartz sand were 2.66 g/cm3

    and 1.26% respectively. Properties of superplasticizer

    are shown in Table 3. Four types of steel fibres (SF 1,

    SF 2, SF 3, and SF 4) and one type of fibrillated

    polypropylene fibres (PP 1), whose characteristics are

    shown in Table 4, were used in this study.

    2.2 Specimens

    Toughness was tested on 100 9 100 9 400 mm

    beams, while compressive strength was tested on

    40-mm cubes. Flexural toughness tests were con-ducted on a set of six specimens for each mixture and

    compressive strength tests were conducted on a set of

    eighteen specimens for each mixture. A total of 42

    specimens and 126 specimens for toughness tests and

    compressive tests respectively were used. The spec-

    imens were prepared in a 70-l laboratory mixer. The

    overall duration of the mixing was between 10 and

    13 min. In all the mixtures, cement, aggregate and

    silica fume were mixed dry for 4 min before the

    Table 1 Compositions of concrete mixtures

    Mixture

    components,

    kg/m3

    M 1 M 2 M 3 M 4 M 5 M 6 M 7

    Cement 1115 1115 1115 1115 1115 1115 1115

    Silica fume 169 169 169 169 169 169 169

    Quartz sand,

    00.5 mm

    1073 1073 1073 1073 1073 1073

    Quartz sand,

    04 mm

    1073

    Water 204 204 204 204 204 204 204

    Superplasticizer 30.8 32.1 34 37.6 37 39 38.5

    Steel fibers SF 1 39 156 156

    Steel fibers SF 2 1 56 234 234 234 117 156 156

    Steel fibers SF 3 78

    Steel fibers SF 4 78 78

    Polypropylene

    fibers PP1

    8

    Water/binder

    ratio

    0.16 0.16 0.16 0.16 0.16 0.16 0.16

    Materials and Structures (2009) 42:10251038 1027

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    addition of water and then, 2 min after water was

    introduced, superplasticizer was added. About 1 min

    after the addition of the superplasticizer, fibres were

    loaded manually. The mixing was completed after a

    homogenous concrete mixture was obtained. The

    mixing time was the longest in the case of the

    mixtures with 5% by volume of steel fibres (M 6 and

    M 7). The samples were vibrated on a vibrating table

    vibrating at a rate of 150 Hz. The specimens were

    demoulded at the age of 14 h. The specimens weretested at the age of 28 days after being cured in water

    at the water temperature of 20C. In previous

    investigations it was found that the specimens cured

    using heat steaming method exhibit higher strength

    [6, 16]. Considering that fibre-reinforced concrete

    sampleswhich are normally tested using the ASTM

    C 1609 procedureare not cured employing heat

    steaming method, in this experimental work only

    water curing method was applied.

    2.3 Items of investigation

    Flexural toughness specimens were loaded in a four

    point loading configuration with two supports spaced

    a distance of 300 mm and two top loading points

    spaced at 100 mm according to the ASTM C 1609

    standard. The evaluation of toughness test results was

    made as specified in ASTM C 1609 as well as by

    using the approach recommended by the authors. The

    rate of loading during toughness tests was 0.1 mm/

    min. The test was conducted on a testing machine

    having the flexural capacity of 200 kN. The tough-ness test results were collected at a frequency of

    1 Hz.

    Table 2 Physical and chemical properties of cement and silica

    fume

    Physical and

    mechanical properties

    Ordinary

    Portland cement

    Silica

    fume

    Specific gravity (g/cm3) 3.12 2.22

    Blaine fineness (cm2/g) 5,030 18,595

    Residual material on

    the 0.09 mm sieve (%)

    3.93

    Residual material on

    the 0.045 mm sieve (%)

    69.8

    Chemical properties

    SiO2 (%) 19.71 93.02

    Al2O3 (%) 5.02 1.37

    Fe2O3 (%) 3.00 0.64

    CaO (%) 63.51 1.35

    Loss by burning (%) 1.22 2.08

    SO3 (%) 3.82 0.38

    Non-soluble residual in HCl

    and Na2O3 (%)

    0.33 75.05

    MgO (%) 2.17 0.75

    Free lime (%) 1.09

    Chlorides (%) 0.006 0.027

    Na2

    O (%) 0.28

    K2O (%) 0.75

    Denotes not measured items

    Table 3 Properties of

    superplasticizerMass volume (g/cm

    3) pH Solid content (%) Main component

    1.07 5.9 24 Polycarboxylate ether

    Table 4 Properties of steel

    and polypropylene fibersCharacteristics Fiber

    SF 1 SF 2 SF 3 SF 4 PP 1

    Fiber length (mm) 6 13 30 40 6

    Fiber diameter (mm) 0.15 0.15 0.4 0.5 0.015

    Fiber aspect ratio 40 87 75 80 400

    Density (g/cm3) 7.8 7.8 7.8 7.8 0.9

    Tensile strength (MPa) 2,590 2,059 2,193 1,725 256

    Elongation at break (%) 3.2 3.3 3.3 3.3 8.3

    Modulus of elasticity (GPa) 210 210 210 210 8

    Fibre type Straight Straight Hooked ends Hooked ends Fibrillated

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    Compressive strength was determined using a press

    of 3000 kN capacity with a controlled gain in force.

    2.4 Statistical analysis

    The statistical method used for evaluating the tough-

    ness and compressive strength test results was an

    analysis of variance of hierarchy models [2123].

    Although the hierarchy model may have an arbitrary

    depth, this paper discusses the case when the

    specimen consists of several groups, each group

    having several sub-groups, and each sub-group

    having various numbers of variants. The group means

    a certain concrete mixture (M 1 to M 7). Considering

    that each mixture was prepared three times, each of

    these three tests made a sub-group, and each sub-

    group had variants, that is, the test results of a specific

    property. Two zero hypotheses (H0) were considered;

    the first hypothesis that the groups belong to the same

    specimen, and the other hypothesis is that the sub-

    groups, within the groups, belong to the same

    specimen. The zero hypothesis (H0) about variances

    is checked using F-test. The procedure for the

    analysis of variance of hierarchy models starts with

    calculating experimental F-factors:

    Fexp1 s2 between groups

    s2 between sub-groups1

    Fexp2 s2 between subgroups

    s2 within sub-groups2

    Table F-factor (Ftabl) is read from the tables for free

    variants of the two respective variances with the

    selected probability of error of 0.05 [22]. The Fexpand Ftabl are compared and a decision made as to

    whether to accept or reject the zero hypotheses. If

    Fexp1\Ftabl1, it is concluded that there are no

    significant differences between the groups. This

    means that, between the mixtures analyzed, there is

    no significant difference as for toughness propertiestested. IfFexp1[Ftabl1, a conclusion is made that the

    differences between the groups are significant; this

    indicates that there are significant differences

    between the mixtures investigated with respect to

    toughness property tested. If Fexp2\Ftabl2, it is

    considered that there are no significant differences

    between the sub-groups, or specifically that the test

    results are repeatable. When Fexp2[Ftabl2, the test

    results are not repeatable.

    3 Experimental results and discussion

    3.1 Toughness

    Table 5 and Fig. 2 present all the mean values of the

    results obtained from toughness tests. As the tough-

    ness test results were collected at the same frequency,the curves shown in Fig. 2 were obtained by calcu-

    lating mean values of the force and deflection in a

    specific time interval.

    The analysis of the results obtained from the

    toughness tests was made using toughness parameters

    defined according to ASTM C 1609 (P1, PP, P100,0.50,

    P100,2.00, T100,2.00). The authors recommendations to

    the evaluation of toughness test results obtained for

    UHPFRC specimens described in this paper includes,

    besides toughness parameters defined in ASTM C

    1069, taking into account additional toughnessparameters, i.e. P100,3.00, P100,4.00, P100,6.00, T100,3.00,

    T100,4.00, a n d T100,6.00. These additional toughness

    parameters are obtained using the same procedure as

    the one specified for the toughness parameters given

    in ASTM C 1609. The reason for their inclusion in

    the analysis of toughness test results is the fact that

    UHPFRC exhibits good behaviour and high tough-

    ness also at large deflections. The test results were

    statistically analyzed by an analysis of variance of

    hierarchy models in order to establish the existence of

    a significant difference among the mixtures tested. Inthis process, the toughness parameters defined in

    ASTM C 1609 and those from the authors recom-

    mendations for toughness evaluation were used.

    3.1.1 Amount of steel fibres

    In Fig. 3 the curves of the average values obtained

    from toughness tests are illustrated. Concrete mix-

    tures M 1, M 5 and M 6 differed according to the

    amount of fibres. Specifically, the mixtures M 1, M 5

    and M 6 contained 2%, 3% and 5% by volume ofsteel fibres respectively.

    The analysis of toughness test results using both

    the procedure specified in ASTM C 1609 and the

    authors recommendations for the evaluation of

    toughness test results is illustrated in Figs. 4 and 5.

    From the diagrams obtained from both the tests

    performed and toughness parameters calculated, it

    can be concluded that with an increase in the amount

    of steel fibre toughness properties are also increased.

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    The results of the statistical analysis of the toughness

    test results (Table 6) illustrate that the mixtures M 1,

    M 5 and M 6 differ significantly in toughness

    parameters obtained using the procedure specified

    in ASTM C 1609 (P1, PP, P100,0.50, T100,2.00) and

    those toughness parameters obtained using the pro-

    cedure proposed by the authors (P100,4.00, P100,6.00,

    T100,3.00, T100,4.00, T100,6.00). The obtained resultsproved that the introduction of additional toughness

    parameters for the evaluation of toughness behaviour

    was justified. In the case when the amounts of steel

    fibres are varied, toughness properties change with an

    increase in deflection and therefore the behaviour of

    these materials should be taken into account also at

    the deflection exceeding 2 mm. The toughness

    parameters up to the deflection of 2 mm are calcu-

    lated according to ASTM C 1609.

    3.1.2 Size of the longest fibre

    The mixtures M 6 and M 7 contained the same

    amount of hybrid steel fibres (5% by volume), but

    they differed as for the size of the longest steel fibre

    40 mm and 30 mm respectively. The mixture M 6, as

    shown in the diagrams in Fig. 3, exhibits better

    toughness behaviour than the mixture M 7 does.The results obtained from the calculation of tough-

    ness parameters are presented in Figs. 6 and 7. The

    statistical analysis of the toughness test results showed

    that the mixtures considerably differ only in respect of

    the toughness parameter P100,0.50. From Fig. 3 it is

    evident that there are no important differences in

    toughness tests being carried out either at large or at

    small deflections, and it is reasonable that the results

    obtained from the toughness parameters specified in

    Table 5 Mean values of the results obtained from compressive strength tests and flexural toughness tests

    Mixture Compressive

    strength tests

    Flexural toughness tests

    Compressive

    strength (MPa)

    First-peak

    deflection (mm)

    First-peak

    strength (MPa)

    Net deflection at peak

    load (mm)

    Peak strength

    (MPa)

    Peak strength/First-peak

    strength ratio

    M 1 182.9 0.06 11.10 0.91 22.30 2.01

    M 2 213.6 0.05 11.41 0.66 21.28 1.87

    M 3 197.1 0.07 12.24 0.73 23.09 1.89

    M 4 190.0 0.07 13.10 0.84 22.67 1.73

    M 5 211.3 0.06 12.62 0.97 22.91 1.82

    M 6 223.8 0.13 21.80 0.92 34.21 1.57

    M 7 212.0 0.15 19.29 0.88 28.59 1.48

    0

    20

    40

    60

    80

    100

    120

    0 1 2 3 4 5 6 7 8

    Deflection (mm)

    Load(kN)

    M 6

    M 7

    M 2M 3

    M 1

    M5

    M 4

    Fig. 2 The curves of meanvalues obtained from

    flexural toughness for all

    concrete mixtures

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    ASTM C 1609 and from those mentioned in the

    authors recommendations correspond.

    3.1.3 Type of steel fibre

    The mixtures M 2 and M 5 were prepared to containthe same amount of fibres (3% by volume). However,

    the difference in their composition was that M 2 had

    steel fibres of the same type, while M 5 had hybrid

    steel fibres. The curves obtained from toughness tests

    are illustrated in Fig. 8, while the evaluations of test

    results according to the ASTM C 1609 and authors

    recommendations are given in Figs. 9 and 10.

    The toughness curves illustrated in Fig. 8 show

    that the mixture with hybrid steel fibres, i.e. M 5 has

    better behaviour than the mixture M 2. With an

    increase in deflection, the mixture M 5 shows far

    better behaviour than M 2 because it also contains,

    besides short fibres, long steel fibres that are more

    effective at large deflections than short fibres. The

    statistical analysis of the parameters according toASTM C 1609 showed that there is no significant

    difference in behaviour between M 2 and M 5. In

    contrast, the statistical analysis of the toughness

    parameters recommended by the authors showed an

    important difference in these two mixture when the

    parameters P100,4.0, P100,6.0 and T100,6.0 are taken into

    account. This example illustrates that the evaluation

    of toughness behaviour according to ASTM C 1609 is

    adequate but incomplete in the case of UHPFRC with

    0

    20

    40

    60

    80

    100

    120

    0 1 2 3 4 5 6 7 8

    Deflection (mm)

    Load(kN

    )

    M 6

    M 1M 5

    M 7

    Fig. 3 The curves of mean

    values obtained from

    flexural toughness tests for

    concrete mixtures M 1, M 5,

    M 6 and M 7

    0.00

    20.00

    40.00

    60.00

    80.00

    100.00

    120.00

    P1

    PP

    P100,0.50

    P100,2.00

    P100,3.00

    P100,4.00

    P100,6.00

    load(kN)

    M 1 M 5 M 6

    Fig. 4 Comparison of the

    mean values of first-peak

    load, peak load and residual

    load for concrete mixtures

    M 1, M 5 and M 6

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    different type of steel fibres when the ratio of a

    minimum cross-section size of the specimen to the

    fibre length is lower than 5; for this reason, additionaltoughness parameters that more adequately describe

    the behaviour at larger deflections should be used.

    3.1.4 Addition of polypropylene fibres

    The mixtures M 2 and M 4 each contained 3% by

    volume of steel fibres except that M 4 also had 0.8% by

    volume of polypropylene fibres. The curves obtained

    from toughness tests, as presented in Fig. 8, illustrate

    that the mixture M 4 exhibits better behaviour up to

    deflection of about 2 mm, while M 2 exhibits better

    toughness performance beyond this deflection point.

    This can be explained by the fact that the addition of

    polypropylene fibres owing to their hydrophobic

    properties results in reduced adhesion of steel fibres

    to cement matrix, and consequently poorer behaviour

    at larger deflections.

    Figures 11 and 12 show the toughness parameters

    calculated for the mixtures M 2 and M 4. The analysisof toughness test results obtained according to ASTM

    C 1609 may lead to erroneous interpretation of the

    results obtained from testing. ASTM C 1609 takes

    into account the behaviour up to the deflection point

    of 2 mm, and this is the deflection up to which the

    mixture M 4 exhibits better behaviour. In contrast,

    the mixture M 2 shows better behaviour beyond this

    deflection point. However, if the test results are

    analyzed according to the recommendations given by

    the authors, toughness parameters at larger deflec-

    tions can also be obtained. The statistical analysis ofthe test results shows that the mixture M 2 exhibits

    much better behaviour than the mixture M 4 with

    respect to the toughness parameters which are not

    defined in ASTM C 1609, i.e. P100,4.0 and P100,6.0.

    3.1.5 Size of the maximum aggregate grain

    The mixtures M 2 and M 3 contained the same

    amount of fibres (3% by volume); however, the

    0,00

    50,00

    100,00

    150,00

    200,00

    250,00

    300,00

    350,00

    400,00

    450,00

    T100,2.00

    T100,3.00

    T100,4.00

    T100,6.00

    toughnes

    s(Nm)

    M 1 M 5 M 6

    Fig. 5 Comparison of the

    mean values of toughness

    for concrete mixtures M 1,

    M 5 and M 6 obtained from

    the calculation of the area

    under the loaddeflection

    curve up to a certain

    deflection

    Table 6 The statistical analysis of the toughness test results

    obtained for the mixtures M 1, M 5 and M 6

    Analyzed mixtures M 1, M 5, M 6

    Parameters Fexp1 Ftabl1 Fexp2 Ftabl2

    P1 62.51 5.14 2.77 3.37

    PP 21.79 5.14 2.87 3.37

    P100,0.50 69.59 5.14 1.55 3.37

    P100,2.00 3.13 5.14 3.15 3.37

    P100,3.00 3.24 5.14 2.14 3.37

    P100,4.00 5.91 5.14 1.27 3.37

    P100,6.00 35.46 5.14 0.34 3.37

    T100,2.00 34.84 5.14 0.38 3.37

    T100,3.00 7.93 5.14 2.73 3.37

    T100,4.00 7.99 5.14 2.29 3.37

    T100,6.00 9.05 5.14 1.90 3.37

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    mixture M 2 had smaller maximum aggregate grain

    (0.5 mm) than the mixture M 3 (4 mm). The

    toughness curves (Fig. 13) illustrate that up to the

    deflection of about 2 mm better toughness behaviour

    is exhibited by the mixture M 3 and beyond this point

    by the mixture M 2. This is due to the fact that the

    mixture M 2 had a higher ratio of fibre length to amaximum aggregate size than the mixture M 3 (26

    and 3.25 respectively), and this parameter is crucial

    for mixture behaviour under flexural load at larger

    deflections. On the other hand, the results given in

    Table 5 illustrate that the mixture with a larger

    maximum aggregate size had higher flexural strength

    by 9%. This result can be explained by better

    distribution of steel fibres in the case of a larger

    maximum aggregate size.

    The evaluation of toughness tests according to

    ASTM C 1609, as shown in Figs. 14 and 15 indicates

    that the mixture M 2 shows better behaviour. The

    introduction of the additional toughness parameters

    illustrated that the mixture M 2 displays better

    behaviour at deflection exceeding 2 mm. The statis-

    tical analysis of toughness test results showed that M2 has markedly better behaviour than M 3 with

    respect to the toughness parameter P100, 6.0 that is not

    specified in ASTM C 1609.

    3.1.6 Discussion

    From the above discussion it is apparent that the

    recommendations given by the authors for UHPFRC

    toughness tests have some advantages over the

    0,00

    20,00

    40,00

    60,00

    80,00

    100,00

    120,00

    P1

    PP

    P100,0.50

    P100,2.00

    P100,3.00

    P100,4.00

    P100,6.00

    load(kN)

    M 6 M 7

    Fig. 6 Comparison of the

    mean values of first-peak

    load, peak load and residual

    load for concrete mixtures

    M 6 and M 7

    0,00

    50,00

    100,00

    150,00

    200,00

    250,00

    300,00

    350,00

    400,00

    450,00

    T100,2.00

    T100,3.00

    T100,4.00

    T100,6.00

    toughness(Nm)

    M 6 M 7

    Fig. 7 Comparison of the

    mean values of toughness

    for concrete mixtures M 6

    and M 7 obtained from the

    calculation of the area under

    the loaddeflection curve up

    to a certain deflection

    Materials and Structures (2009) 42:10251038 1033

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    procedure described in ASTM C 1609. The authors

    recommendations for the evaluation of toughness test

    results, besides toughness parameters defined in

    ASTM C 1069, taking into account additional tough-

    ness parameters, i.e. P100,3.00, P100,4.00, P100,6.00,T100,3.00, T100,4.00, and T100,6.00. These additional

    toughness parameters are obtained using the same

    procedure as the one specified for the toughness

    parameters given in ASTM C 1609.

    In comparison to UHPFRC, conventional FRC has

    less quantity of fibres and a lower quality concrete

    matrix, which results in poorer bond between the

    fibres and the matrix and lower flexural toughness. In

    all loaddeflection diagrams obtained from flexural

    toughness tests, deflection hardening after first-peak

    strength can be noticed. Such deflection hardening

    was accompanied by multiple cracks and absorption

    of a large amount of energy. The tested fibre-

    reinforced concretes behaved in such a way becausethey contained a large amount of fibres exhibiting

    good adhesion to the dense and compact matrix.

    Owing to their improved properties in comparison

    with those of conventional fibre-reinforced concrete,

    this concrete type is termed ultra high-performance

    fibre-reinforced concrete.

    The authors recommend that, when the tests of

    UHPFRC containing 2% to 5% in volume of steel

    fibers are conducted according to ASTM C 1609,

    0

    10

    20

    30

    40

    50

    60

    70

    80

    0 1 2 3 4 5 6 7

    Deflection (mm)

    Load(kN)

    M5

    M 2M 4

    8

    M 2 M 4 M 5

    Fig. 8 The curves of mean

    values obtained from

    flexural toughness tests for

    concrete mixtures M 2, M 4

    and M 5

    0,00

    10,00

    20,00

    30,00

    40,00

    50,00

    60,00

    70,00

    80,00

    90,00

    P1

    PP

    P100,0.50

    P100,2.00

    P100,3.00

    P100,4.00

    P100,6.00

    load(kN)

    M 2 M 5

    Fig. 9 Comparison of the

    mean values of first-peak

    load, peak load and residual

    load for concrete mixtures

    M 2 and M 5

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    additional toughness parameters (P100,3.00, P100,4.00,P100,6.00, T100,3.00, T100,4.00, and T100,6.00) should be

    used in any of the following cases:

    The ratio between a minimum cross-section size

    of the specimen and the fiber length is below 5;

    A maximum aggregate size used is larger than or

    equal to 4 mm; and

    Polypropylene fibers are used in combination

    with steel fibers.

    3.2 Compressive strength

    The results of compressive strength tests are summa-

    rized in Table 5. All the mixtures have compressive

    strength higher than 180 MPa. By statistical analysis

    it was established that the results obtained from

    compressive strength tests are repeatable for all

    mixtures from M 1 to M 7.

    The analysis of the results showed that the

    mean values of compressive strength exhibited by

    0,00

    50,00

    100,00

    150,00

    200,00

    250,00

    300,00

    T100,2.00

    T100,3.00

    T100,4.00

    T100,6.00

    toughness

    (Nm)

    M 2 M 5

    Fig. 10 Comparison of the

    mean values of toughness

    for concrete mixtures M 2

    and M 5 obtained from the

    calculation of the area under

    the loaddeflection curve up

    to a certain deflection

    0.00

    10.00

    20.00

    30.00

    40.00

    50.00

    60.00

    70.00

    80.00

    P1

    PP

    P100,0.50

    P100,2.00

    P100,3.00

    P100,4.00

    P100,6.00

    load(kN)

    M 2 M 4

    Fig. 11 Comparison of the

    mean values of first-peak

    load, peak load and residual

    load for concrete mixtures

    M 2 and M 4

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    UHPFRC with 3% and 5% in volume of steel fibres

    were higher by 16% and by 17% respectively and by

    16% and by 22% respectively compared with

    UHPFRC with 2% in volume of fibres. An increase

    in the length of steel fibres contained in the concrete

    with 5% in volume of fibres caused a 6% increase in

    mean compressive strength. The use of hybrid fibres

    instead of plain steel fibres in the quantity of 3% involume resulted in a reduction in mean compressive

    strength by 1%. The addition of polypropylene fibres

    to UHPFRC with 3% in volume of fibres caused a 12%

    decrease in mean compressive strength. The increase

    of maximum aggregate size from 1 mm to 4 mm in the

    case of UHPFRC with 3% volume of fibres resulted in

    a decrease in compressive strength by 8%.

    Because the compressive strength tests were

    carried out on the 40-mm cubes, which are normally

    used for testing mortar specimens, comparative

    compressive strength testing on 100-mm cubes was

    also performed [20]. The obtained test results illus-

    trated that mean compressive strength values

    obtained from tests on larger cube specimens are

    smaller by about 20%.

    4 Conclusions

    An experimental investigation into toughness and

    compressive strength, and a statistical analysis of the

    results were carried out on ultra high performance

    fibre-reinforced concrete specimens containing a

    large amount of fibre (25% by volume) and

    exhibiting deflection hardening behaviour. The

    parameters varied were the following: (1) the amount

    0.00

    50.00

    100.00

    150.00

    200.00

    250.00

    T100,2.00

    T100,3.00

    T100,4.00

    T100,6.00

    tou

    ghness(Nm)

    M 2 M 4

    Fig. 12 Comparison of the

    mean values of toughness

    for concrete mixtures M 2

    and M 4 obtained from the

    calculation of the area under

    the loaddeflection curve up

    to a certain deflection

    0

    10

    20

    30

    40

    50

    60

    70

    80

    0 1 2 3 4 5 6 7 8

    Deflection (mm)

    Load(kN)

    M 3

    M 2

    Fig. 13 The curves of

    mean values obtained from

    flexural toughness tests forconcrete mixtures M 2, and

    M 3

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    of steel fibres, (2) the type of steel fibres, (3) the size

    of the longest steel fibre, (4) the addition of

    polypropylene fibres, and (5) the maximum aggregate

    size in the concrete matrix. In this investigation,

    which was focused on the analysis of the applicability

    of the existing toughness test methods specified in

    ASTM C 1609 to the UHPFRC specimens, the

    following conclusions were made:

    The authors recommendations to the analysis

    of toughness test results obtained according to

    ASTM C 1609 is based on the introduction

    of additional toughness parameters (P100,3.00,

    P100,4.00, P100,6.00, T100,3.00, T100,4.00, and

    T100,6.00)in addition to those given in ASTM

    C 1609in order to make this standard fully

    applicable for UHPFRC. When testing UHPFRC

    0,00

    10,00

    20,00

    30,00

    40,00

    50,00

    60,00

    70,00

    80,00

    90,00

    P1

    PP

    P100,0.50

    P100,2.00

    P100,3.00

    P100,4.00

    P100,6.00

    load(k

    N)

    M 2 M 3

    Fig. 14 Comparison of the

    mean values of first-peak

    load, peak load and residual

    load for concrete mixtures

    M 2 and M 3

    0,00

    50,00

    100,00

    150,00

    200,00

    250,00

    T100,2.00

    T100,3.00

    T100,4.00

    T100,6.00

    toughness(Nm)

    M 2 M 3

    Fig. 15 Comparison of the

    mean values of toughness

    for concrete mixtures M 2

    and M 3 obtained from the

    calculation of the area under

    the loaddeflection curve up

    to a certain deflection

    Materials and Structures (2009) 42:10251038 1037

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    containing 2% to 5% in volume of steel fibers

    according to ASTM C 1609, it is recommended

    that additional toughness parameters should be

    used in any of the following cases:

    The ratio of a minimum cross-section size of the

    specimen to the fiber length is lower than 5;

    A maximum aggregate size is larger than or equalto 4 mm; and

    Polypropylene fibers in combination with steel

    fibers are used.

    Such additional toughness parameters are calcu-

    lated using a similar procedure as that specified in

    ASTM C 1609. This is due to the fact that ASTM C

    1609 is primarily designedand has been used so

    farfor fibre-reinforced concretes with smaller

    amount of steel fibres (\2% by volume) and for

    fibre-reinforced concretes with matrices of lowerquality than those of UHPFRC and whose behaviour

    in toughness tests is much lower than that of UHPFRC.

    Further research should be done to verify the

    advantage and disadvantage of this standard for

    toughness testing of UHPFRC.

    Acknowledgements The results presented in this paper

    originate from scientific projects (Modern methods for testing

    building materials, 082-0822161-2996, Principal researcher

    Marijan Skazlic, PhD, Assistant Professor, and The

    Development of New Materials and Concrete Structure

    Protection Systems, 082-0822161-2159, Principal researcher

    Dubravka Bjegovic, PhD, Professor), supported by the Ministry

    of Science, Education and Sports of the Republic of Croatia.

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