total length calcs for pipes valves and fittings

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  • 7/27/2019 Total Length Calcs for Pipes Valves and Fittings

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    Project Number

    Line Number

    From

    To

    P & ID NO.

    Nominal Pipe Diameter (D)

    Fittings Number Le, (m)

    Reduced Bore 40mm and smaller 65 D

    Reduced Bore 50mm and Larger 45 D 13 59.4

    Full bore 3 D

    Standard bore 13 D

    Reduce bore 40mm and smaller 65 D

    Straight pattern 340 D

    Y pattern 160 D

    Angle Pattern 145 D

    Swing Type 135 D

    Ball or piston Type, 40mm and smaller 340 DPlug valve Regular Pattern 45 D

    Butterfly Valve 6 inches and larger 20 D

    Flow straight through 20 D

    Flow through side outlet 65 D 1 6.6

    90, R=1.5D 20 D 12 24.4

    45, R=1.5D 16 D

    90, R=4D 14 D

    90, R=5D 16 D

    180, R=4D 25 D

    180, R=5D 28 D

    Strainer Pump suction Y type and bucket type 250 D

    Product outlet nozzle vessel/tank 32 D

    Product inlet nozzle vessel/tank 64 D

    Concentric

    Expander

    Concentric

    Reducer

    1 0.2

    Sudden

    Expansion

    Sudden

    Contraction

    1 1.0

    571.0

    91.6

    662.6

    PREP'D BY: CHK'D BY: APP'D BY: DATE:

    Prepared by: Ankur Srivastava

    Chemical Engineer

    e-mail: [email protected]

    Disclaimer: The information and methods included within this spreadsheet are presented for 'Total Length Calcs fo

    Valves and Fittings'. It is intended to be used by technically skilled persons at their own discretion. I do not warrant

    suitability or accuracy of these methods.

    Re

    Gate Valve

    inches 4

    Ball Valve

    EQUIVALENT LENGTH CALCULATIONS FOR VALVES AND FITTINGS BASED ON GPSA ENGG. DATA BOOK (11TH

    CRANE TECHNICAL PAPER No. 410M (1982 ED.)

    TOTAL LENGTH CALCULATIONS FOR A PIPE SEGMENT INCLUDING VALVES AND FITTI

    Globe Valve

    Nozzle

    Elbow

    Check Valve

    Tee - equal

    Bend

    Total Equivalent Length for Fittings, m

    Total Length (Equivalent Length + Straight Length), m

    4 x 2

    Larger Dia. x Smaller Dia.

    4 x 3

    Straight Length for entered Nominal Pipe Diameter (D), m

    SHEET 1 OF 6

  • 7/27/2019 Total Length Calcs for Pipes Valves and Fittings

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    r Pipes,

    the

    arks

    ED.) AND

    GS

    SHEET 2 OF 6

  • 7/27/2019 Total Length Calcs for Pipes Valves and Fittings

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    Concentric Reducer (Reference: Eqn. 3.18, Crane Technical Paper No. 410M)

    (forq 45)

    where:

    K1 = Resistance coefficient based on smaller diameter

    q = included angle in degrees

    b = d / D

    where:

    d = smaller diameter, inches

    D = larger diameter, inches

    Concentric Expander (Reference: Eqn. 3.17, Crane Technical Paper No. 410M)

    (forq 45)

    Equation for Equivalent Length

    whereLe = Equivalent length in m

    d = smaller diameter in inches

    Ft = Friction factor for turbulent flow

    Pipe Frict ion Data for Clean Comm ercial Steel Pipe with Flow in Zon e of Comp lete Turbulence

    Line NB Ft (From A-26, Crane Technical Paper No. 410M)

    inch

    1 0.023

    1.5 0.021

    2 0.019

    3 0.018

    4 0.017

    6 0.015

    8 0.014

    10 0.014

    12 0.013

    14 0.013

    16 0.013

    18 0.012

    20 0.012

    24 0.012

    30 0.011

    36 0.011

    Values of D, d and L from from ASME B16.9-2003 (page 17-18)

    Nominal

    Pipe Size,

    inches

    Nominal

    Pipe Size

    (smaller dia),

    inches

    Larger Dia.

    D, inches

    Smaller

    dia. d,

    inches

    Diameter Ratio

    (b = d/D)

    Length L,

    in.

    Included

    concentric

    Angle q,

    Resistance

    Coefiicient

    based on

    smaller dia., K1

    Friction

    Factor for

    turbulent

    flow, Ft

    Equivalent

    length, Le,

    m

    2 x 1 1 2.374 1.315 0.554 3 20 0.10 0.023 0.14

    2 x 1.5 1.5 2.374 1.902 0.801 3 9 0.02 0.021 0.05

    3 x 1.5 1.5 3.5 1.902 0.543 3.5 26 0.13 0.021 0.29

    3 x 2 2 3.5 2.374 0.678 3.5 18 0.07 0.019 0.22

    4 x 2 2 4.5 2.374 0.528 4 30 0.15 0.019 0.47

    4 x 3 3 4.5 3.5 0.778 4 14 0.04 0.018 0.19

    6 x 3 3 6.626 3.5 0.528 5.5 32 0.16 0.018 0.78

    6 x 4 4 6.626 4.5 0.679 5.5 22 0.08 0.017 0.55

    8 x 6 6 8.626 6.626 0.768 6 19 0.05 0.015 0.60

    8 x 4 4 8.626 4.5 0.522 6 38 0.19 0.017 1.27

    10 x 8 8 10.75 8.626 0.802 7 17 0.04 0.014 0.67

    10 x 6 6 10.75 6.626 0.616 7 33 0.14 0.015 1.57

    12 x 10 10 12.75 10.75 0.843 8 14 0.03 0.014 0.56

    12 x 8 8 12.75 8.626 0.677 8 29 0.11 0.014 1.69

    12 x 6 6 12.75 6.626 0.520 8 42 0.21 0.015 2.34

    14 x 12 12 14 12.75 0.911 13 6 0.01 0.013 0.16

    14 x 10 10 14 10.75 0.768 13 14 0.04 0.014 0.79

    14 x 8 8 14 8.626 0.616 13 23 0.10 0.014 1.57

    14 x 6 6 14 6.626 0.473 13 32 0.17 0.015 1.90

    d

    L

    D

    F

    LOW

    EXPANDER

    21 12

    8.0 bq

    SinK

    221 12

    6.2 bq

    SinK

    0254.01

    dF

    KL

    t

    e

    CONCENTRIC REDUCERfor included angle less than 45o

    D d

    L

    FLOW

    REDUCER

  • 7/27/2019 Total Length Calcs for Pipes Valves and Fittings

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    24 x 18 18 24 18 0.750 20 17 0.05 0.012 1.98

    24 x 16 16 24 16 0.667 20 23 0.09 0.013 2.72

    30 x 24 24 30 24 0.800 24 14 0.04 0.012 1.81

    30 x 20 20 30 20 0.667 24 24 0.09 0.012 3.84

    36 x 30 30 36 30 0.833 24 14 0.03 0.011 2.10

    36 x 24 24 36 24 0.667 24 28 0.11 0.012 5.48

    Values of D, d and L from from ASME B16.9-2003 (page 17-18)

    Nominal

    Pipe Size,

    inches

    Nominal

    Pipe Size

    (smaller dia),

    inches

    Larger Dia.

    D, inches

    Smaller

    dia. d,

    inches

    Diameter Ratio

    (b = d/D)

    Length L,

    in.

    Included

    concentric

    Angle q,

    Resistance

    Coefiicient

    based on

    smaller dia., K1

    Friction

    Factor for

    turbulent

    flow, Ft

    Equivalent

    length, Le,

    m

    2 x 1 1 2.374 1.315 0.554 3 20 0.22 0.023 0.32

    2 x 1.5 1.5 2.374 1.902 0.801 3 9 0.03 0.021 0.06

    3 x 1.5 1.5 3.5 1.902 0.543 3.5 26 0.29 0.021 0.66

    3 x 2 2 3.5 2.374 0.678 3.5 18 0.12 0.019 0.38

    4 x 2 2 4.5 2.374 0.528 4 30 0.35 0.019 1.10

    4 x 3 3 4.5 3.5 0.778 4 14 0.05 0.018 0.25

    6 x 3 3 6.626 3.5 0.528 5.5 32 0.37 0.018 1.82

    6 x 4 4 6.626 4.5 0.679 5.5 22 0.14 0.017 0.96

    8 x 6 6 8.626 6.626 0.768 6 19 0.07 0.015 0.81

    8 x 4 4 8.626 4.5 0.522 6 38 0.45 0.017 3.01

    10 x 8 8 10.75 8.626 0.802 7 17 0.05 0.014 0.77

    10 x 6 6 10.75 6.626 0.616 7 33 0.28 0.015 3.17

    12 x 10 10 12.75 10.75 0.843 8 14 0.03 0.014 0.53

    12 x 8 8 12.75 8.626 0.677 8 29 0.19 0.014 2.99

    12 x 6 6 12.75 6.626 0.520 8 42 0.50 0.015 5.56

    14 x 12 12 14 12.75 0.911 13 6 0.00 0.013 0.09

    14 x 10 10 14 10.75 0.768 13 14 0.05 0.014 1.06

    14 x 8 8 14 8.626 0.616 13 23 0.20 0.014 3.17

    14 x 6 6 14 6.626 0.473 13 32 0.43 0.015 4.79

    16 x 14 14 16 14 0.875 14 8 0.01 0.013 0.28

    16 x 12 12 16 12.75 0.797 14 13 0.04 0.013 0.99

    16 x 10 10 16 10.75 0.672 14 21 0.14 0.014 2.81

    16 x 8 8 16 8.626 0.539 14 30 0.33 0.014 5.2118 x 16 16 18 16 0.889 15 8 0.01 0.013 0.24

    18 x 14 14 18 14 0.778 15 15 0.05 0.013 1.47

    18 x 12 12 18 12.75 0.708 15 20 0.11 0.013 2.77

    18 x 10 10 18 10.75 0.597 15 27 0.25 0.014 4.93

    20 x 18 18 20 18 0.900 20 6 0.00 0.012 0.18

    20 x 16 16 20 16 0.800 20 11 0.03 0.013 1.05

    20 x 14 14 20 14 0.700 20 17 0.10 0.013 2.74

    20 x 12 12 20 12.75 0.638 20 21 0.16 0.013 4.07

    CONCENTRIC EXPANDERfor included angle less than 45o

  • 7/27/2019 Total Length Calcs for Pipes Valves and Fittings

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    Sudden Expansion & Contraction

    Equations:

    Sudden Expansion

    (Reference: Equation 2.9.1, Crane Technical Paper No. 410M)

    Sudden Contract ion

    (Reference: Equation 2.10.1, Crane Technical Paper No. 410M)

    where:

    K1 = Resistance Coefficient (based on smaller diameter)

    b = ratio of diameters = d/D

    d = diameter of smaller pipe

    D = daimeter of larger pipe

    Pipe Frict ion Data for Clean Comm ercial Steel Pipe with Flow in Zone of Com plete TurbulenceLine NB Ft (From A-26, Crane Technical Paper No. 410M)

    inch

    1 0.023

    1.5 0.021

    2 0.019

    3 0.018

    4 0.017

    6 0.015

    8 0.014

    10 0.014

    12 0.013

    14 0.013

    16 0.013

    18 0.012

    20 0.012

    24 0.012

    30 0.011

    36 0.011

    22

    1 )1( bK

    )1(5.0 21 bK

    Sheet 5 of 6

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    Equation for Equivalent Length

    where

    Le = Equivalent length in m

    d = smaller diameter in inches

    Sudden Expansion Sudden Contraction

    Size d, in. D, in. b K1 Le, m Size d, in. D, in. b K1 Le, m

    2 x 1 1 2 0.5 0.56 0.6 2 x 1 1 2 0.5 0.38 0.4

    3 x 1.5 1.5 3 0.5 0.56 1.0 3 x 1.5 1.5 3 0.5 0.38 0.7

    3 x 2 2 3 0.67 0.31 0.8 3 x 2 2 3 0.67 0.28 0.7

    4 x 2 2 4 0.5 0.56 1.5 4 x 2 2 4 0.5 0.38 1.0

    6 x 2 2 6 0.33 0.79 2.1 6 x 2 2 6 0.33 0.44 1.2

    8 x 2 2 8 0.25 0.88 2.3 8 x 2 2 8 0.25 0.47 1.3

    6 x 3 3 6 0.5 0.56 2.4 6 x 3 3 6 0.5 0.38 1.6

    8 x 3 3 8 0.38 0.74 3.1 8 x 3 3 8 0.38 0.43 1.8

    10 x 3 3 10 0.30 0.83 3.5 10 x 3 3 10 0.30 0.46 1.9

    6 x 4 4 6 0.67 0.31 1.8 6 x 4 4 6 0.67 0.28 1.7

    8 x 4 4 8 0.5 0.56 3.4 8 x 4 4 8 0.5 0.38 2.2

    10 x 4 4 10 0.4 0.71 4.2 10 x 4 4 10 0.4 0.42 2.512 x 4 4 12 0.33 0.79 4.7 12 x 4 4 12 0.33 0.44 2.7

    16 x 4 4 16 0.25 0.88 5.3 16 x 4 4 16 0.25 0.47 2.8

    10 x 6 6 10 0.6 0.41 4.2 10 x 6 6 10 0.6 0.32 3.3

    12 x 6 6 12 0.5 0.56 5.7 12 x 6 6 12 0.5 0.38 3.8

    14 x 6 6 14 0.43 0.67 6.8 14 x 6 6 14 0.43 0.41 4.1

    16 x 6 6 16 0.38 0.74 7.5 16 x 6 6 16 0.38 0.43 4.4

    20 x 6 6 20 0.30 0.83 8.4 20 x 6 6 20 0.30 0.46 4.6

    24 x 6 6 24 0.25 0.88 8.9 24 x 6 6 24 0.25 0.47 4.8

    12 x 8 8 12 0.67 0.31 4.5 12 x 8 8 12 0.67 0.28 4.0

    14 x 8 8 14 0.57 0.45 6.6 14 x 8 8 14 0.57 0.34 4.9

    16 x 8 8 16 0.5 0.56 8.2 16 x 8 8 16 0.5 0.38 5.4

    20 x 8 8 20 0.4 0.71 10.2 20 x 8 8 20 0.4 0.42 6.1

    24 x 8 8 24 0.33 0.79 11.5 24 x 8 8 24 0.33 0.44 6.5

    30 x 8 8 30 0.27 0.86 12.5 30 x 8 8 30 0.27 0.46 6.7

    16 x 10 10 16 0.63 0.37 6.7 16 x 10 10 16 0.63 0.30 5.518 x 10 10 18 0.56 0.48 8.7 18 x 10 10 18 0.56 0.35 6.3

    20 x 10 10 20 0.50 0.56 10.2 20 x 10 10 20 0.50 0.38 6.8

    24 x 10 10 24 0.42 0.68 12.4 24 x 10 10 24 0.42 0.41 7.5

    30 x 10 10 30 0.33 0.79 14.3 30 x 10 10 30 0.33 0.44 8.1

    36 x 10 10 36 0.28 0.85 15.5 36 x 10 10 36 0.28 0.46 8.4

    18 x 12 12 18 0.67 0.31 7.2 18 x 12 12 18 0.67 0.28 6.5

    20 x 12 12 20 0.60 0.41 9.6 20 x 12 12 20 0.60 0.32 7.5

    24 x 12 12 24 0.50 0.56 13.2 24 x 12 12 24 0.50 0.38 8.8

    30 x 12 12 30 0.40 0.71 16.5 30 x 12 12 30 0.40 0.42 9.8

    36 x 12 12 36 0.33 0.79 18.5 36 x 12 12 36 0.33 0.44 10.4

    20 x 14 14 20 0.70 0.26 7.1 20 x 14 14 20 0.70 0.26 7.0

    24 x 14 14 24 0.58 0.44 11.9 24 x 14 14 24 0.58 0.33 9.0

    30 x 14 14 30 0.47 0.61 16.7 30 x 14 14 30 0.47 0.39 10.7

    36 x 14 14 36 0.39 0.72 19.7 36 x 14 14 36 0.39 0.42 11.6

    24 x 16 16 24 0.67 0.31 9.6 24 x 16 16 24 0.67 0.28 8.7

    30 x 16 16 30 0.53 0.51 16.0 30 x 16 16 30 0.53 0.36 11.236 x 16 16 36 0.44 0.64 20.1 36 x 16 16 36 0.44 0.40 12.5

    30 x 18 18 30 0.60 0.41 15.6 30 x 18 18 30 0.60 0.32 12.2

    36 x 18 18 36 0.50 0.56 21.4 36 x 18 18 36 0.50 0.38 14.3

    30 x 20 20 30 0.67 0.31 13.1 30 x 20 20 30 0.67 0.28 11.8

    36 x 20 20 36 0.56 0.48 20.2 36 x 20 20 36 0.56 0.35 14.6

    36 x 24 24 36 0.67 0.31 15.7 36 x 24 24 36 0.67 0.28 14.1

    0254.01

    dF

    KL

    t

    e

    Sheet 6 of 6