total length calcs for pipes valves and fittings
TRANSCRIPT
-
7/27/2019 Total Length Calcs for Pipes Valves and Fittings
1/6
Project Number
Line Number
From
To
P & ID NO.
Nominal Pipe Diameter (D)
Fittings Number Le, (m)
Reduced Bore 40mm and smaller 65 D
Reduced Bore 50mm and Larger 45 D 13 59.4
Full bore 3 D
Standard bore 13 D
Reduce bore 40mm and smaller 65 D
Straight pattern 340 D
Y pattern 160 D
Angle Pattern 145 D
Swing Type 135 D
Ball or piston Type, 40mm and smaller 340 DPlug valve Regular Pattern 45 D
Butterfly Valve 6 inches and larger 20 D
Flow straight through 20 D
Flow through side outlet 65 D 1 6.6
90, R=1.5D 20 D 12 24.4
45, R=1.5D 16 D
90, R=4D 14 D
90, R=5D 16 D
180, R=4D 25 D
180, R=5D 28 D
Strainer Pump suction Y type and bucket type 250 D
Product outlet nozzle vessel/tank 32 D
Product inlet nozzle vessel/tank 64 D
Concentric
Expander
Concentric
Reducer
1 0.2
Sudden
Expansion
Sudden
Contraction
1 1.0
571.0
91.6
662.6
PREP'D BY: CHK'D BY: APP'D BY: DATE:
Prepared by: Ankur Srivastava
Chemical Engineer
e-mail: [email protected]
Disclaimer: The information and methods included within this spreadsheet are presented for 'Total Length Calcs fo
Valves and Fittings'. It is intended to be used by technically skilled persons at their own discretion. I do not warrant
suitability or accuracy of these methods.
Re
Gate Valve
inches 4
Ball Valve
EQUIVALENT LENGTH CALCULATIONS FOR VALVES AND FITTINGS BASED ON GPSA ENGG. DATA BOOK (11TH
CRANE TECHNICAL PAPER No. 410M (1982 ED.)
TOTAL LENGTH CALCULATIONS FOR A PIPE SEGMENT INCLUDING VALVES AND FITTI
Globe Valve
Nozzle
Elbow
Check Valve
Tee - equal
Bend
Total Equivalent Length for Fittings, m
Total Length (Equivalent Length + Straight Length), m
4 x 2
Larger Dia. x Smaller Dia.
4 x 3
Straight Length for entered Nominal Pipe Diameter (D), m
SHEET 1 OF 6
-
7/27/2019 Total Length Calcs for Pipes Valves and Fittings
2/6
r Pipes,
the
arks
ED.) AND
GS
SHEET 2 OF 6
-
7/27/2019 Total Length Calcs for Pipes Valves and Fittings
3/6
Concentric Reducer (Reference: Eqn. 3.18, Crane Technical Paper No. 410M)
(forq 45)
where:
K1 = Resistance coefficient based on smaller diameter
q = included angle in degrees
b = d / D
where:
d = smaller diameter, inches
D = larger diameter, inches
Concentric Expander (Reference: Eqn. 3.17, Crane Technical Paper No. 410M)
(forq 45)
Equation for Equivalent Length
whereLe = Equivalent length in m
d = smaller diameter in inches
Ft = Friction factor for turbulent flow
Pipe Frict ion Data for Clean Comm ercial Steel Pipe with Flow in Zon e of Comp lete Turbulence
Line NB Ft (From A-26, Crane Technical Paper No. 410M)
inch
1 0.023
1.5 0.021
2 0.019
3 0.018
4 0.017
6 0.015
8 0.014
10 0.014
12 0.013
14 0.013
16 0.013
18 0.012
20 0.012
24 0.012
30 0.011
36 0.011
Values of D, d and L from from ASME B16.9-2003 (page 17-18)
Nominal
Pipe Size,
inches
Nominal
Pipe Size
(smaller dia),
inches
Larger Dia.
D, inches
Smaller
dia. d,
inches
Diameter Ratio
(b = d/D)
Length L,
in.
Included
concentric
Angle q,
Resistance
Coefiicient
based on
smaller dia., K1
Friction
Factor for
turbulent
flow, Ft
Equivalent
length, Le,
m
2 x 1 1 2.374 1.315 0.554 3 20 0.10 0.023 0.14
2 x 1.5 1.5 2.374 1.902 0.801 3 9 0.02 0.021 0.05
3 x 1.5 1.5 3.5 1.902 0.543 3.5 26 0.13 0.021 0.29
3 x 2 2 3.5 2.374 0.678 3.5 18 0.07 0.019 0.22
4 x 2 2 4.5 2.374 0.528 4 30 0.15 0.019 0.47
4 x 3 3 4.5 3.5 0.778 4 14 0.04 0.018 0.19
6 x 3 3 6.626 3.5 0.528 5.5 32 0.16 0.018 0.78
6 x 4 4 6.626 4.5 0.679 5.5 22 0.08 0.017 0.55
8 x 6 6 8.626 6.626 0.768 6 19 0.05 0.015 0.60
8 x 4 4 8.626 4.5 0.522 6 38 0.19 0.017 1.27
10 x 8 8 10.75 8.626 0.802 7 17 0.04 0.014 0.67
10 x 6 6 10.75 6.626 0.616 7 33 0.14 0.015 1.57
12 x 10 10 12.75 10.75 0.843 8 14 0.03 0.014 0.56
12 x 8 8 12.75 8.626 0.677 8 29 0.11 0.014 1.69
12 x 6 6 12.75 6.626 0.520 8 42 0.21 0.015 2.34
14 x 12 12 14 12.75 0.911 13 6 0.01 0.013 0.16
14 x 10 10 14 10.75 0.768 13 14 0.04 0.014 0.79
14 x 8 8 14 8.626 0.616 13 23 0.10 0.014 1.57
14 x 6 6 14 6.626 0.473 13 32 0.17 0.015 1.90
d
L
D
F
LOW
EXPANDER
21 12
8.0 bq
SinK
221 12
6.2 bq
SinK
0254.01
dF
KL
t
e
CONCENTRIC REDUCERfor included angle less than 45o
D d
L
FLOW
REDUCER
-
7/27/2019 Total Length Calcs for Pipes Valves and Fittings
4/6
24 x 18 18 24 18 0.750 20 17 0.05 0.012 1.98
24 x 16 16 24 16 0.667 20 23 0.09 0.013 2.72
30 x 24 24 30 24 0.800 24 14 0.04 0.012 1.81
30 x 20 20 30 20 0.667 24 24 0.09 0.012 3.84
36 x 30 30 36 30 0.833 24 14 0.03 0.011 2.10
36 x 24 24 36 24 0.667 24 28 0.11 0.012 5.48
Values of D, d and L from from ASME B16.9-2003 (page 17-18)
Nominal
Pipe Size,
inches
Nominal
Pipe Size
(smaller dia),
inches
Larger Dia.
D, inches
Smaller
dia. d,
inches
Diameter Ratio
(b = d/D)
Length L,
in.
Included
concentric
Angle q,
Resistance
Coefiicient
based on
smaller dia., K1
Friction
Factor for
turbulent
flow, Ft
Equivalent
length, Le,
m
2 x 1 1 2.374 1.315 0.554 3 20 0.22 0.023 0.32
2 x 1.5 1.5 2.374 1.902 0.801 3 9 0.03 0.021 0.06
3 x 1.5 1.5 3.5 1.902 0.543 3.5 26 0.29 0.021 0.66
3 x 2 2 3.5 2.374 0.678 3.5 18 0.12 0.019 0.38
4 x 2 2 4.5 2.374 0.528 4 30 0.35 0.019 1.10
4 x 3 3 4.5 3.5 0.778 4 14 0.05 0.018 0.25
6 x 3 3 6.626 3.5 0.528 5.5 32 0.37 0.018 1.82
6 x 4 4 6.626 4.5 0.679 5.5 22 0.14 0.017 0.96
8 x 6 6 8.626 6.626 0.768 6 19 0.07 0.015 0.81
8 x 4 4 8.626 4.5 0.522 6 38 0.45 0.017 3.01
10 x 8 8 10.75 8.626 0.802 7 17 0.05 0.014 0.77
10 x 6 6 10.75 6.626 0.616 7 33 0.28 0.015 3.17
12 x 10 10 12.75 10.75 0.843 8 14 0.03 0.014 0.53
12 x 8 8 12.75 8.626 0.677 8 29 0.19 0.014 2.99
12 x 6 6 12.75 6.626 0.520 8 42 0.50 0.015 5.56
14 x 12 12 14 12.75 0.911 13 6 0.00 0.013 0.09
14 x 10 10 14 10.75 0.768 13 14 0.05 0.014 1.06
14 x 8 8 14 8.626 0.616 13 23 0.20 0.014 3.17
14 x 6 6 14 6.626 0.473 13 32 0.43 0.015 4.79
16 x 14 14 16 14 0.875 14 8 0.01 0.013 0.28
16 x 12 12 16 12.75 0.797 14 13 0.04 0.013 0.99
16 x 10 10 16 10.75 0.672 14 21 0.14 0.014 2.81
16 x 8 8 16 8.626 0.539 14 30 0.33 0.014 5.2118 x 16 16 18 16 0.889 15 8 0.01 0.013 0.24
18 x 14 14 18 14 0.778 15 15 0.05 0.013 1.47
18 x 12 12 18 12.75 0.708 15 20 0.11 0.013 2.77
18 x 10 10 18 10.75 0.597 15 27 0.25 0.014 4.93
20 x 18 18 20 18 0.900 20 6 0.00 0.012 0.18
20 x 16 16 20 16 0.800 20 11 0.03 0.013 1.05
20 x 14 14 20 14 0.700 20 17 0.10 0.013 2.74
20 x 12 12 20 12.75 0.638 20 21 0.16 0.013 4.07
CONCENTRIC EXPANDERfor included angle less than 45o
-
7/27/2019 Total Length Calcs for Pipes Valves and Fittings
5/6
Sudden Expansion & Contraction
Equations:
Sudden Expansion
(Reference: Equation 2.9.1, Crane Technical Paper No. 410M)
Sudden Contract ion
(Reference: Equation 2.10.1, Crane Technical Paper No. 410M)
where:
K1 = Resistance Coefficient (based on smaller diameter)
b = ratio of diameters = d/D
d = diameter of smaller pipe
D = daimeter of larger pipe
Pipe Frict ion Data for Clean Comm ercial Steel Pipe with Flow in Zone of Com plete TurbulenceLine NB Ft (From A-26, Crane Technical Paper No. 410M)
inch
1 0.023
1.5 0.021
2 0.019
3 0.018
4 0.017
6 0.015
8 0.014
10 0.014
12 0.013
14 0.013
16 0.013
18 0.012
20 0.012
24 0.012
30 0.011
36 0.011
22
1 )1( bK
)1(5.0 21 bK
Sheet 5 of 6
-
7/27/2019 Total Length Calcs for Pipes Valves and Fittings
6/6
Equation for Equivalent Length
where
Le = Equivalent length in m
d = smaller diameter in inches
Sudden Expansion Sudden Contraction
Size d, in. D, in. b K1 Le, m Size d, in. D, in. b K1 Le, m
2 x 1 1 2 0.5 0.56 0.6 2 x 1 1 2 0.5 0.38 0.4
3 x 1.5 1.5 3 0.5 0.56 1.0 3 x 1.5 1.5 3 0.5 0.38 0.7
3 x 2 2 3 0.67 0.31 0.8 3 x 2 2 3 0.67 0.28 0.7
4 x 2 2 4 0.5 0.56 1.5 4 x 2 2 4 0.5 0.38 1.0
6 x 2 2 6 0.33 0.79 2.1 6 x 2 2 6 0.33 0.44 1.2
8 x 2 2 8 0.25 0.88 2.3 8 x 2 2 8 0.25 0.47 1.3
6 x 3 3 6 0.5 0.56 2.4 6 x 3 3 6 0.5 0.38 1.6
8 x 3 3 8 0.38 0.74 3.1 8 x 3 3 8 0.38 0.43 1.8
10 x 3 3 10 0.30 0.83 3.5 10 x 3 3 10 0.30 0.46 1.9
6 x 4 4 6 0.67 0.31 1.8 6 x 4 4 6 0.67 0.28 1.7
8 x 4 4 8 0.5 0.56 3.4 8 x 4 4 8 0.5 0.38 2.2
10 x 4 4 10 0.4 0.71 4.2 10 x 4 4 10 0.4 0.42 2.512 x 4 4 12 0.33 0.79 4.7 12 x 4 4 12 0.33 0.44 2.7
16 x 4 4 16 0.25 0.88 5.3 16 x 4 4 16 0.25 0.47 2.8
10 x 6 6 10 0.6 0.41 4.2 10 x 6 6 10 0.6 0.32 3.3
12 x 6 6 12 0.5 0.56 5.7 12 x 6 6 12 0.5 0.38 3.8
14 x 6 6 14 0.43 0.67 6.8 14 x 6 6 14 0.43 0.41 4.1
16 x 6 6 16 0.38 0.74 7.5 16 x 6 6 16 0.38 0.43 4.4
20 x 6 6 20 0.30 0.83 8.4 20 x 6 6 20 0.30 0.46 4.6
24 x 6 6 24 0.25 0.88 8.9 24 x 6 6 24 0.25 0.47 4.8
12 x 8 8 12 0.67 0.31 4.5 12 x 8 8 12 0.67 0.28 4.0
14 x 8 8 14 0.57 0.45 6.6 14 x 8 8 14 0.57 0.34 4.9
16 x 8 8 16 0.5 0.56 8.2 16 x 8 8 16 0.5 0.38 5.4
20 x 8 8 20 0.4 0.71 10.2 20 x 8 8 20 0.4 0.42 6.1
24 x 8 8 24 0.33 0.79 11.5 24 x 8 8 24 0.33 0.44 6.5
30 x 8 8 30 0.27 0.86 12.5 30 x 8 8 30 0.27 0.46 6.7
16 x 10 10 16 0.63 0.37 6.7 16 x 10 10 16 0.63 0.30 5.518 x 10 10 18 0.56 0.48 8.7 18 x 10 10 18 0.56 0.35 6.3
20 x 10 10 20 0.50 0.56 10.2 20 x 10 10 20 0.50 0.38 6.8
24 x 10 10 24 0.42 0.68 12.4 24 x 10 10 24 0.42 0.41 7.5
30 x 10 10 30 0.33 0.79 14.3 30 x 10 10 30 0.33 0.44 8.1
36 x 10 10 36 0.28 0.85 15.5 36 x 10 10 36 0.28 0.46 8.4
18 x 12 12 18 0.67 0.31 7.2 18 x 12 12 18 0.67 0.28 6.5
20 x 12 12 20 0.60 0.41 9.6 20 x 12 12 20 0.60 0.32 7.5
24 x 12 12 24 0.50 0.56 13.2 24 x 12 12 24 0.50 0.38 8.8
30 x 12 12 30 0.40 0.71 16.5 30 x 12 12 30 0.40 0.42 9.8
36 x 12 12 36 0.33 0.79 18.5 36 x 12 12 36 0.33 0.44 10.4
20 x 14 14 20 0.70 0.26 7.1 20 x 14 14 20 0.70 0.26 7.0
24 x 14 14 24 0.58 0.44 11.9 24 x 14 14 24 0.58 0.33 9.0
30 x 14 14 30 0.47 0.61 16.7 30 x 14 14 30 0.47 0.39 10.7
36 x 14 14 36 0.39 0.72 19.7 36 x 14 14 36 0.39 0.42 11.6
24 x 16 16 24 0.67 0.31 9.6 24 x 16 16 24 0.67 0.28 8.7
30 x 16 16 30 0.53 0.51 16.0 30 x 16 16 30 0.53 0.36 11.236 x 16 16 36 0.44 0.64 20.1 36 x 16 16 36 0.44 0.40 12.5
30 x 18 18 30 0.60 0.41 15.6 30 x 18 18 30 0.60 0.32 12.2
36 x 18 18 36 0.50 0.56 21.4 36 x 18 18 36 0.50 0.38 14.3
30 x 20 20 30 0.67 0.31 13.1 30 x 20 20 30 0.67 0.28 11.8
36 x 20 20 36 0.56 0.48 20.2 36 x 20 20 36 0.56 0.35 14.6
36 x 24 24 36 0.67 0.31 15.7 36 x 24 24 36 0.67 0.28 14.1
0254.01
dF
KL
t
e
Sheet 6 of 6