total epcic solutions · 2018-07-11 · • onshore plant installation for oil and gas and general...
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TotalEPCIC Solutions
Membangun Indonesia w w w . T I M A S . c o m
The steady growth of our solid enterprise for the past decades and our enthusiasm to deliver superb engineering, procurement, construction, installation, commissioning and other services have made us thrive and always a step ahead of our competitors.
TIMAS holds a prominent position amongst major Onshore and Offshore EPCIC companies in Indonesia and has also completed many major projects in Indonesia. Supported by more than 1000 professional experts and capable resources, TIMAS achievements over the past decades have enriched them with the experience, knowledge, and capability to overcome any challenges, obstacles, and barriers in many EPCIC and any other various types of service projects.
Today, TIMAS has expanded its business into several business units and subsidiaries focusing on its specific disciplines and industries. One of them is TIMAS Samudera Indonesia established as an Offshore subsidiary of TIMAS, specialized in Offshore EPCIC execution of project operation support for derrick and pipe laying barges.
Founded in 1989 as a fabricator and erector of mechanical
equipment company, TIMAS has now transformed and is firmly
established as one of Indonesia’s respected privately owned
Onshore & OffshoreEPCIC contractors.
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“ A Solid Bond In Commitment “
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TIMAS At A Glance
06 Our Services
04 Our History
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Our Expertise
Our Fleet & Facilities
16 Our Commitment
18 Our Footprint
20 Our Clients
Message From President Director
Vision, Missions, Value & Financial Overlook
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Vision
Missions
To Become a Global EPCIC Company.
Financial Overlook
Building Indonesia
TIMAS is one of the most respected Indonesian EPCIC (Engineering, Procurement, Construction, Installation, & Commissioning) project management companies. Since 1989, we have developed and contributed in more than 500 extraordinary projects that foster long term progress and economic growth in our country.
Market Expertise Includes
• Onshore and Offshore oil & gas• Industrial• Petrochemical• Power• Pulp & paper• Pipelines• Platforms• Liquefied natural gas plant• Compressed natural gas plant• Tanks, etc.
• Maintain customer’s trust in a more sustainable path
• Focus on human resource quality development• Implement a professional and measurable
corporate governance • Deliver added value to stakeholders
Value
Teamwork
Integrity
Measurable
Accountability
Safety
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Revenue
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2012
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2015
200
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2013
2010
2016
200
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2014
2011
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Our team consists of world-class, quality-oriented and well-experienced management and employees providing a full range of EPCIC (Engineering, Procurement, Construction, Installation & Commissioning) from ground up work, fabrication, mechanical, electrical & instrumentation, automation, start-up, and much more.
Here in TIMAS, we believe that safety should be the foundation of every job performed. It is always in our spirit to put safety as our highest priority because only by this can a project be delivered successfully.
With decades of EPCIC experience to our credit, we know exactly how to optimize each project’s requirements. Our goal is to help our customers in reducing cost, improving scheduling, avoiding redundancies and reducing customer’s risk.
Therefore choosing us as your partner is the only right solution to your every enquiry.“One Team, One Spirit, One Goal”.
Sulianto EntongPresident Director
Message From President Director
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TIMAS is a leading Indonesian private company that has built up interests in a portfolio of dynamic and innovative Onshore and Offshore EPCIC fields.
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Our History
1989
Established PT. TIMAS Suplindo
TIMAS was first established by the Entong family because they foresee an opportunity in the service business with few competitors.
Certified with ASME Stamp
To be recognized by both international and national customers, TIMAS decided it was time to certify their fabrication workshop Serang with an ASME Stamp. With it, TIMAS gained approval from global customers that needed its fabrication expertise and cleared all doubts about its fabrication quality.
1St Entering Pulp & Paper Field
Soon after establishing, TIMAS received its first service contract in Pulp & Paper Field around the West Java region, Indonesia.
1993
Acquired Fabr icat ion Workshop Serang with capacity of over 13.000m2
With more complex service contracts requiring higher capabilities, TIMAS decided to invest by acquiring a fabr icat ion workshop located in Serang to support the complexity of customer‘s demand.
1999
1St Entering Oil & Gasand Petrochemical Field
Knowing that TIMAS abilities could be implement in other fields, TIMAS managed a breakthrough by being awarded a contract in both oil & gas and petrochemical fields.
2002
1985 1990 1995 2000
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2005
1St Entering OffshoreOil & Gas Field
Along with the success by TIMAS in the Onshore field, TIMAS eagerly gained the same success in the Offshore Oil & Gas Field business.
1St Entering Industrial, Power & Refinery.
TIMAS expanded their service yet again to Industrial, Power & Refinery areas, strengthening TIMAS position as an EPCIC company in many major categories in the Onshore field.
Acquired Fabrication Yard Duri with a capacity of almost 34.000m2
2008
Acquired DLB01 and Established PT. TIMAS Samudra Indonesia
With the success received in the Offshore field, TIMAS set up another company to give an even more competitive installation solution in the Offshore field.
Expanded Fabrication Workshop Serang to a capacity of almost 20,000m2
Receiving many enquiries from customers, TIMAS expanded its fabrication workshop.
2013
2005 2010 2015
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Our ServicesEngineering
Our engineering scope includes, but is not limited to:
• Engineering Management (including Subcontractor management)• Process/ Piping/ Pipelines/ Mechanical Design• Instrument & Electrical including Automation Design• Telecommunication• Civil & Structural Design• FEED Validation/ Endorsement/ Verification• Detailed Design Engineering for Subsea, Topsides and Onshore plant facilities• Subsea Umbilical Riser and Flexible Pipe Installation Engineering• Subsea Control Engineering• Fabrication Engineering, etc.
TIMAS Engineering provides service in accordance with contract requirements and in compliance with Indonesian regulations, our vision & missions and international codes & standards.
Procurement
We have established our Procurement Systems through our provided procedures, such as:
• Purchasing procedure• Warehousing procedure• Material control procedure• Dra-int system for procurement process• FMS (fleet maintenance system) for the warehousing process
TIMAS procurement team works closely with reliable local and global suppliers, and the entire supply chain industry, while operating effectively and efficiently on the global acquisition of competitively-priced equipment, cost-effective materials and efficient services compliant with requirements and on-time delivery.
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TIMAS has dedicated fabrication resources to ensure delivery in line with project schedule requirements.
Construction
Construction and fabrication are organized to meet:
• Onshore plant facilities in Oil & Gas, Pulp & Paper, Power, Refinery, Industrial & Petrochemical fields• Greenfield projects with new platforms, jackets, pipelines and umbilicals• Brownfield activities to upgrade as necessary existing facilities within project execution.
TIMAS provides a full range of installation services including:
• Onshore Plant installation for Oil and Gas and general Industrial facilities• Pipeline Installation including shore approach / beach pull, trenching, tie-in, riser installation, sectional replacement, pre-commissioning (Flooding, Cleaning, and Gauging) and hydrotest.• Platform Installation, including pile and conductors installation, pre-commissioning, commissioning and start up assistance.• Subsea, Umbilical, Riser and Flexible pipeline (SURF) installation including tie in, riser installation and pre- commissioning (Flooding) and hydrotest• Brownfield work, including construction, hook-up, commissioning and start-up assistance
TIMAS also owns the Indonesian flag Derrick and Pipe Laying Barge DLB 01, which is ideally suited for providing competitive installation solutions.
Installation
TIMAS is a 100% Indonesian owned local company, which promotes the use of local products. TIMAS insures that the highest Safety and Quality standards are maintained during every installation campaign.
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We provide numerous services to our customers, such as fabrication, manufacturing, prefabrication, construction assemblies, painting, sandblasting, etc.
We pride ourselves in the synergy established among all departments, from engineering, procurement, planning and quality assurance/ quality control, so that all our fabricated products could become industrial benchmarks in terms of quality, efficiency and workmanship.
Equipment & Products that we manufacture are:• Static pressurized Equipment: (Process Package equipment, ACHE, Pressure vessel, column, heater treater, heat exchanger, spherical tank, Boiler, etc.)• Non-pressurized Equipment: (Storage tank, transportation tank, silo and hopper, etc.)• Heavy structure and Piping spools fabrication
Pre-Comm., Comm. & Start-Up
Initiated right from the beginning of design phase, this activity aims to validate the construction integrity and confirms that the facilities are delivered in a safe, reliable and operational condition for complete customer satisfaction.
Pre-commissioning, Commissioning & Start-Up is the last visible step of a project execution process. It moves the project from the “end of construction” to the “near operation” status. This phase covers initial and primary static and dynamic tests, including performance tests.
TIMAS Fabrication Workshop is considered a well-known, respected and reputable fabricator in Indonesia.
Fabrication
Horizontal Heater Treater
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Presure Vessel
TIMAS also provides other services that are in line with our expertise
Our services include, but are not limited to:
• Repair & replacement• Tank cleaning• Foaming• Slickline• Modification• Well testing• Welding service• Rigless operation, etc.
Other Services
Heat Exchanger
Combined Feed Exchanger
Dew Point Control Package
Foaming Unit
Rigless
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Grease PlantNPK Fusion
Our ExpertiseOnshore
Our Onshore expertise capabilities: Oil & Gas Plants
• Mercury removal Plant • Oil Storage Terminal • Gas Processing Plant • Gathering Station • Oil & Gas Processing Facilities
EPCC of 100,000 MTPY NPK Fusion Project
EPC of CNG Plant Bangkanai for Peaking Generation 5.2 MMSCFD Central Kalimantan
OKI Civil, Mechanical, Electrical, Instrumentation & Automation Project
EPCI for grease plant unit Jakarta
EPCI of 1 (one) Substation Unit including Accessories for Area 63
Installation/ Erection of Mechanical 3 x 315 MW CFBPP Teluk Naga
TIMAS Onshore Division covers a full range of EPCIC for all Onshore facilities and capabilities in many types of business industry.
NPK Fusion
CNG Plant
Pulp and Paper Plant
Grease Plant
Substation unit
PLTU 3 x 315 MW
• Tanks & Terminal • Refinery
Industrial & Petrochemicals Power Pulp & Paper, etc.
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EPCI Subsea Facility of TSB Field Development
Provision of Transportation and Installation of BTJT - A Platform and Pipelines for Bukit Tua Development Project
EPCI for Lima Flowstation Brownfield Modification of Lima Subsidence
Remediation Project
Ujung Pangkah CPP & AUP Platform Installation
EPCI for Anoa Phase AGX Compression Reconfiguration Project
EPCI for UL Development Project
Subsea Facility
Platform and Pipelines
Brownfield Modification
Platform
Compression Reconfiguration
UL Development
Offshore
Our Offshore capabilities: Jacket & top side Installation Subsea works installation such as:
• Subsea pipeline Installation • Umbilical • Risers • Flexible pipeline
TIMAS Offshore Division performs engineering, procurement, construction, installation, and refurbishment/upgrading of Offshore facilities for the oil & gas industry.
• Subsea manifold • Tie in to subsea Christmas tree
Upgrade of existing Offshore facilities Pre-commissioning, Commissioning, Hook–up and
Start-up, etc.
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Our Fleet & FacilitiesTIMAS DLB 01
TIMAS has state-of-the-art industrial assets in Indonesia and operates a specialized derrick and pipe laying barge.
This vessel was built in Japan, classified as a ABS + A1, barge and it’s operated under the Indonesian flag. The vessel is fully accommodated with air conditioner/ heater, medical clinic, galley, mess room, laundry, movie room, conference room, exercise room, internet café, customer offices, etc.
Dimension
LOA Beam Depth Operating Draft
400 feet 106 feet 29 feet 14 feet < 18 feet
CRANES
Crane American Model 509
Boom Length Aux.
Main Hook Cap. Revolving 598.7 MT
Auxiliary Whip 136.1 MT
79.2 m
Boom Length Main
Main Hook Cap. Fixed 816.5 MT
70.1 m
Boom Length Whip
Auxiliary Capacity 272.1 MT
Deck Crawler Crane 1 Manitowoc M4100, 108.7 mt
@7.9m rad.
83.8 m
PIPELAY EQUIPMENT
Pipe Diameter Min OD 6 inch
Tension Machine
Wire Rope 1,226.8 m x 2 inch diameter
and 1 Field Joint Station.
1 x 45.36 MT and 1 x 68 MT
Pipe Diameter Max OD
A & R Hoist 150 MT
48 inch
Tension Capacity
Ramp Station 5 Welding Station, 1 Repair, 1 X-Ray
Davits
Min. Water Depth
Max. Water Depth
AWE
1 x 50 MT VMW Davit at Stern Side
5.5 m
Case by case
Provided as required
113.4 MT
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TIMAS Fabrication Workshop Serang was established in 1993. It is located in, Jl. Raya Serang Km. 72, about 72 km west of Jakarta; exit from Jakarta Merak highway at Cikande gate. We have almost 20,000 m2 of total combined under roof fabrication workshop and open yard for full assembly of heavy products.
Fabrication Workshop Serang
Fabrication Yard Duri
Machinery Equipment
Fabrication Workshop Layout
2 Fabrication shop for carbon steel (crane cap.2 x 10 ton)
PWHT furnance facility (crane cap.1 x 10 ton)
Hydrotest facility (crane cap.1 x 10 ton)
Shoot blasting room facility (crane cap.1 x 10 ton)
Painting area facility (crane cap.1 x 10 ton)
Main office building
Laydown area (crane cap.2 x 5 ton)
Warehouse for carbon steel material (crane cap.1 x 5 ton)
Production tool room
Welding room facility
Dark room
Utility, Maintenance and office building
Fabrication shop for carbon steel (crane cap.2 x 20 ton)
Fabrication shop for non ferous material (crane cap.10 x 20 ton)
Machining shop facility (1 x 10 Ton)
Warehouse non ferous material (crane cap.1 x 5 ton)
1.584 m2
480 m2
384 m2
192 m2
384 m2
317 m2
920 m2
900 m2
16 m2
16 m2
16 m2
400 m2
1.158 m2
1.535 m2
1.156 m2
832 m2
TIMAS strengthened its core business in Sumatera by establishing another fabrication yard at Jl. Duri-Dumai Kulim Km. 9, Kecamatan Mandau-Duri, Kabupaten Bengkalis, Riau. The purpose is to get a better foothold throughout Sumatera Island. With wide open space of almost 34,000 m2 containing maintenance and storage facilities, we are able to better manage our team for projects in Sumatera Island.
Rolling Machine CNC Cutting CNC Drilling
Maintenance Area Yard
Welding Machine
Office Warehouse
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Our CommitmentAdhering to Quality Standards
Quality Management SystemsTIMAS operates a fully documented Quality Management System in compliance with ISO 9001 and is certified by United Registrar of Systems, UK, addressing all the criteria referenced within the standards. TIMAS’s reputation for adhering to these standards is one of its most valuable assets. TIMAS’s quality system covers all aspects of the company’s operations and is supported by various levels of documentation.
CertificatesTIMAS received ISO 9001:2008 (International Standard of the Quality Management) certification in 2010 which was maintained for ISO 9001:2008 and now with the new version ISO 9001:2015. Quality management, aimed at meeting or improving upon customer requirements
TIMAS also hold certificates issued by American Society of Mechanical Engineering (ASME Authorized Stamps) for the following:“S” - Power Boilers Section 1“U” - Pressure Vessels Section VIII Division 1“U2” - Pressure Vessels Section VIII Division 2“PP” - Power Piping
TIMAS has been issued and authorized to use “R” by the National Board of Pressure Vessel and Boiler Inspectors for Repair and or alteration to boilers and Pressure Vessels.
ASME STAMP
CERTIFICATE NO. :R-6684, 33-428, 429, 430
We, TIMAS, meticulously manage every process to yield the highest organizational excellence and greatest client’s satisfaction. Quality is carefully constructed in our culture and it is the fabric of our organization.
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Stop Accidents Before They Stop You
TIMAS HSSEMS has been developed in accordance with the following applicable national and international legislation and standards, namely:
• Indonesian Ministry of Manpower Decree No. PER.05/MEN/1996 – Health and Safety Management System (SMK3)• ISO 14001:2015 standard• OHSAS 18001:2015 standard• ISM Codes (IMO) – International Management Code for the Safe Operation of Ships and for Pollution Prevention• E&P Forum Guideline for the Development and Application of Health, Safety, and Environment Management System.
TIMAS HSSEMS has been certified to ISO 14001:2015 and OHSAS 18001:2015 standards by 3rd Party Accreditation Body. The following are the elements of TIMAS Level 1 HSSEMS:
• Leadership Commitment• HSSE Policy• Planning
• Implementation and Monitoring• Checking and Corrective Action• Management Review
TIMAS is committed to protect the health, safety, security, and welfare of personnel, assets as well as the environment. The strategies adopted to achieve this commitment are outlined in its HSSE Policy Statement signed by the President Director of the Company consisting of Level 1 and Level 2 HSSE Documents.
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Coverage Area
39 Cities21 Ocean Area
Our Footprint
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Our ClientsOur Clients
Our Offices
Onshore Division Head OfficeGraha TIMASJl. Tanah Abang 2 No. 81Jakarta Pusat 10160
Tel : +62 21 352 2828Fax : +62 21 352 1616 / 352 1919
Email: [email protected]
Fabrication Workshop SerangJava BranchJl. Raya Serang Km. 72Banten 426185
Tel : +62 254 401 848 / 401 858;401 868Fax : +62 254 401 808 Singapore Office Representative Office36 Kian Teck Road,Singapore 628781
Tel : +65 6898 0210Fax : +65 6898 0209
Offshore DivisionRepresentative OfficeThe Plaza Office Tower 39th FloorJl. M. H. Thamrin Kav. 28-30Jakarta Pusat 10350
Tel : +62 21 2992 1828 Fax : +62 21 2992 2428 / 2992 2528
Fabrication Yard DuriSumatra BranchJl. Duri-Dumai Kulim Km. 9Kecamatan Mandau-DuriKabupaten Bengkalis, Riau
01/2018
www.TIMAS.com