torsion and mechanical tests

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    M.Ferraris-35th ICACC

    Daytona Beach , FL

    Torsion tests for joined

    ceramics and composites

    Andrea Ventrella, Milena Salvo,Massimiliano Avalle, Monica Ferraris*

    Politecnico di Torino, Italy

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    M.Ferraris-35th ICACC

    Daytona Beach , FL

    shear tests on joined

    materials..

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    M.Ferraris-35th ICACC

    Daytona Beach , FL

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    M.Ferraris-35th ICACC

    Daytona Beach , FL

    CONs:

    Notches are needed ifthe joint strength is

    high......

    (joint) < 25% (ceramic) (ASTM C 1161)

    25%< (joint)

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    M.Ferraris-35th ICACC

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    Results on C/C joined by AV199 epoxy resin:

    4 point symmetrical bending strength of joined C/C is44%the 3 point bending strength on C/C : V-notches

    are needed to use asymm. 4 point bending test on C/C

    joined by an adhesive !

    Flessione a 4 Punti Simmetrica (giuntati)

    0

    20

    40

    60

    80

    0 10 20 30 40 50 60

    s [m]

    max[MPa]

    4 point bending test on joined C/C -

    ASTM C 1341

    L = 40 mm

    Lc= 20

    mm

    Flessione a 3 Punti (composito)

    0

    20

    40

    60

    80

    100

    120140

    160

    0 5 10 15 20 25 30

    Numero provino

    max

    [MPa]

    3 point bending tests on C/C - ASTM C 1341

    L = 20 mm

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    M.Ferraris-35th ICACC

    Daytona Beach , FL

    4 point symmetrical bending strength of joined SiC is 22,3%the 4 point bending strength on SiC

    .00

    20.00

    40.00

    60.00

    80.00

    100.00

    120.00

    140.00

    160.00

    180.00

    200.00

    .00 50.00 100.00 150.00 200.00 250.00 300.00 350.00Joint thichkness

    V-notches are needed to use asymm. 4 point

    bending test on SiC joined with an adhesive !

    bending=92,734

    Results on SiC joined by AV199 epoxy resin:

    MPa

    415 MPa

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    M.Ferraris-35th ICACC

    Daytona Beach , FL

    X

    ZY

    Comparison of shear strength tests

    A4PB

    Asymmetrical four-point bending test (ASTM C1469)

    TC

    Torsion cylinder

    TT

    Torsion TubeTS

    Torsion square

    THG

    Torsion hour-glass

    DN

    Double notchedASTM C1292-00 & C1425-99

    SLO

    single lap offsetASTM D905-03 DLODouble-lap offsetSL

    Single lap offsetBT

    Brazilian testASTM B 898

    project involvingORNL (USA), Kyoto

    University (Japan)

    and Politecnico di

    Torino (Italy)

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    X

    ZY

    Comparison of shear strength tests

    A4PB

    Asymmetrical four-point bending test (ASTM C1469)

    TCTorsion cylinder

    TTTorsion Tube

    TSTorsion square

    THGTorsion hour-glass

    DNDouble notched ASTMC1292-00 & C1425-99

    SLOSingle lap off set

    DLODouble-lap offset

    SLSingle lap offset

    BTBrazilian test

    4

    3

    18

    10

    10

    10

    10

    o10

    i810

    5

    25

    12

    5

    10

    3

    5

    10

    10

    6

    10

    5

    6

    15

    3

    15

    15

    44

    30

    ASTM B 898

    the adhesive is a

    model joining

    material to obtaina large number of

    joined samples in

    reasonable time

    SiC , Al2O3,

    C/C joined by

    an adhesive(epoxy resin -

    Araldite AV

    119)

    A4PB

    Asymmetrical four-point bending test (ASTM C1469)

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    M.Ferraris-35th ICACCDaytona Beach , FL

    4P- Asy:

    Notches needed, not suitable for

    strong joints, pure shear

    different

    tests give

    different

    results on

    identicalsamples

    PROs and

    CONs ofeach test

    for a

    specific

    joint must

    be

    evaluated

    Single lap (SL):Critical alignment joint/fixturesNot suitable for strong joints

    Double notched (DN) :

    Critical role of notches

    Single lap off set (SLO):Critical role of lateral fixtures

    Double lap off set (DLO)Underestimated values

    B 898:

    Huge amount of material

    needed

    Brazilian:

    Shear value not straightforward

    M. Ferraris et al.,Composites: Part B 41 (2010) 182191

    A. Ventrella et al.,J Mater Sci (2010) 45:44014405

    E. Martin et al.,submitted to Materials Characterization(2010)

    C/C test C i test

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    M.Ferraris-35th ICACCDaytona Beach , FL

    C/C testefficiency

    %

    Ceramics testefficiency

    %

    DN 16,29 3,30

    (33,02 4,98 *)

    80%

    TS Not suitable 0% Not suitable 0%

    TC 19.7 5.4 70% 53,79.4 80%

    BT 322.6

    B898 22,26.67

    SL 18.3 1.9(10.452.68 *)

    55% 45,8 3,5 25 %

    SLO 20.42.0

    (28,002,15*)

    80 % 52.36 75%

    DLO 12.2 0.9 85% 29.47.6 70%

    test efficiency % (number of samples broken inside the joint /

    total number of prepared samples, %)

    ( *) = misplaced notches for DN, misaligned fixtures forSL, fixture-sample friction for SLO

    C/C Multiplicativefactor

    Ceramics

    TC 19.7 5.4 x 2.5 ~ 53,79.4

    SL 18.3 1.9 x 2.5 ~ 45,8 3,5

    SL

    O

    20.42.0 x 2.6 ~ 52.36

    DL

    O

    12.2 0.9 x 2.4 ~ 29.47.6

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    M.Ferraris-35th ICACCDaytona Beach , FL

    ASTM F734-

    95(2006) andF1362-97(2003)

    Torsion

    Test

    Test rig for the torsion test

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    M. Ferraris

    M.Ferraris-35th ICACCDaytona Beach , FL

    torsion tests for joined CMC

    and ceramics:

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    M.Ferraris-35th ICACCDaytona Beach , FL

    Torsion Tests on epoxy

    joined SiC tubes

    t= ??? MPa

    i

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    M.Ferraris-35th ICACCDaytona Beach , FL

    Politecnico di Torino =67 MPa

    THG SiCTHG SiC

    THG SiC (Kyoto University) =66 MPa

    THG SiC

    THG SiC =66,42 MPa

    Torsion Tests on epoxy

    joined SiC hour glasses

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    M.Ferraris-35th ICACCDaytona Beach , FL

    Torsion Test: summary

    m

    THG t=66,42 MPa

    TC t=63,8 MPa

    TT t =27,3 MPa

    t =65,11 MPa

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    M.Ferraris-35th ICACCDaytona Beach , FL

    TC Linear fitting byy = 8,6506x - 36,412

    THG Linear fitting byy = 5,8528x - 24,853

    -4

    -3

    -2

    -1

    0

    1

    2

    3.75 3.85 3.95 4.05 4.15 4.25 4.35 4.45 4.55

    LnLn(1/(1-Fj)

    Ln(max)

    TC

    THG

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    M.Ferraris-35th ICACCDaytona Beach , FL

    X

    ZY

    Concluding remarks:

    A4PB

    Asymmetrical four-point bending test (ASTM C1469)

    TCTorsion cylinder

    TTTorsion Tube

    TSTorsion square

    THGTorsion hour-glass

    DNDouble notched ASTMC1292-00 & C1425-99

    SLOSingle lap off set

    DLODouble-lap offset

    SLSingle lap offset

    BTBrazilian test

    4

    3

    18

    10

    10

    10

    10

    o10

    i810

    5

    25

    12

    5

    10

    3

    5

    10

    10

    6

    10

    5

    6

    15

    15

    44

    30

    ASTM B 898

    15

    3

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    M.Ferraris-35th ICACCDaytona Beach FL

    Thank you for yourattention !

    [email protected]

    http://www.composites.polito.it

    M. Salvo,

    V. Casalegno,S. Han,

    S. Rizzo,

    A. Ventrella,

    F. Smeacetto,

    & students