toray’s strategy of r & d and activities for life innovation
TRANSCRIPT
0
Toray IR DayMedium-term Management Program “AP-G 2022”
June 4, 2020Koichi AbeExecutive Vice President & Representative Member of the Board, CTO , Toray Industries, Inc.
TORAY’s Strategy of R & Dand Activities for Life Innovation
1Copyright © 2020 Toray Industries, Inc.
Contents
1. Strategy of R&D(1) Basic policy
& Priority Measures(2) Recent R&D Topics(3) Summary
2. Activities for Life Innovation(1) Strategic Arrangement of Pharmaceutical
and Medical Business Expansion(2) Development to the field of Health Care
of Advanced Materials(3) Summary
R&D Innovation Center for the Future(Opened in Dec. 2019)
GRLI
IoT・5G etc.
2
1. Strategy of R&D
1950 '55 '60 '65 '70 '75 '80 '85 '90 '95 2000 '05 '10 '15
2
3
1
Integration oftechnologies
New Frontiers Research Laboratory(opened in May 2003)
Basic ResearchLaboratory
(opened in June 1962)
・P!CASUSⓇ
'20
R&D Innovation Center for the Future
(Opened in Dec. 2019)
History of Toray’s Business Expansion-Research and development provide the key to building the Toray of tomorrow-
・SIVERASⓇ・ROMEMBRAⓇ
・NYLONⓇ ・SILLOOKⓇ・TORAYLONⓇ
TORAYCAⓇ
・FILTRYZERⓇ
・TORELIEFⓇ
・PHOTONEECEⓇ・TORAY WATERLESS PLATEⓇ
・MICTRONⓇ
・Paste for PDP
・CFRP for Automobiles
・NANODESIGNⓇ
・New ROMEMBRAⓇ
・TETORONⓇ
・DORNERⓇ
・TORAYSULFONEⓇ・TORAYMYXINⓇ
・FERONⓇ
・3D-GeneⓇ・REMITCHⓇ
・RAYFASTⓇ
・NANOALLOYⓇ
・CFRP for Airplanes
Fibers & TextilesPlastics & Chemicals
IT-related Products Businesses
Water Treatment Business
Carbon Fiber Composite Materials
Life Science Business
・ultrasuedeⓇ
・TOPTICAL
0
・NEST
・HEATTECHⓇ ・hitoeⓇ
・ECODEARⓇ
・SETELAⓇ
・RAYBRIDⓇ・TORAYFILⓇ
・AXTARⓇ
・TORAYVINOⓇ・CFRP body for Note PC
Foundedin 1926
DNA Chip
Net Sales (Trillions of yen) ・TOYOLACⓇ
・LUMIRRORⓇ・TOYOFLONⓇ
・TORAYFANⓇ™ ・TORAYCONⓇ
・TORELINAⓇ
Development of polymer materials
Improvement of function & processing
Enforcement ofintegration & collaboration
Toray has created new value through advanced materials over 90 years.Toray continue innovation on the advanced materials by cutting edge technology with core technologies.
HEATTECHⓇ is a registered trademark of Fast Retailing Co., Ltd.REMITCHⓇ is a registered trademark of Torii Pharmaceutical Co., Ltd
3
~19th Natural Product 20th Creation and development of new material 21st Advanced
Material
IronInorganicM
aterialOrganic M
aterial
Iron・Steel・CopperAluminum
Glass
Wood、Natural FiberSynthetic Polymer
Semiconductor
Nano-ordered CarbonCarbon materials
Precise Polymer
Stainless steel High Strength steelDulalumin
CFRP
Optical materialsBiocompatible materials
Mobility AircraftNext Gen.
Aircraft
Electronics Transistor LSI LCD OLEDVacuum tube
Germanium Silicon Compound Semiconductor
Engineering Plastic
Life Science Contact lens
ArtificialKidney Catheter
Photo functional materials
Alkali Free Glass
Non-Petroleum-based Plastic
C60 CNTOrganic-inorganic hybrid materials
Organic Materials for Optical Imaging
Biotools
Advanced Material Creates New Industry
Energy
Automotive Synthetic RubberTire
IC
xEV FCVHigh-SpeedTrain
IoT/5G
Clothing・Food・Housing ReverseOsmosis
Next GenerationConstruction Materials
Nuclear Wind SolarHydraulic Thermal
ReinforcedConcrete
Large-scaleDrone
SmartTextile
Freeze-DryFoods
Hydrogen
1. Strategy of R&D
SyntheticFiber
Century Century Century
4
Organization of Technology Center
R & D D i v i s i o n
E n g i n e e r i n gD i v i s i o n
M a n u f a c t u r i n gD i v i s i o n
S a l e s D i v i s i o n
Technology Center
p l a n t s M a n u f a c t u r i n gD e p a r t m e n t
TechnologyCenter
(De
ve
lop
me
nt) New Project Development Division
Technology Center
T e c h n o l o g y C e n t e r P l a n n i n g D e p a r t m e n t
E n v i r o n m e n t & E n e r g y C e n t e r
T e c h n o l o g y D e v e l o p m e n tP r o m o t i n g D e p a r t m e n t
Automotive Center
Advanced CompositeDevelopment Center
First Engineering Department、Second Engineering DepartmentEngineering Development Center, Engineering Planning & Administration Dept.
Fibers & Textiles 、Films & Film Products、Chemicals 、Composite Materials,、Electronic & Imaging Materials 、Global EnvironmentPharmaceutical、New Frontiers、Advanced Materials
:Division:Department
Section
CTO
(as of June 1, 2020)
1. Strategy of R&D
M a n u f a c t u r i n gS e c t i o n
M a n u f a c t u r i n gD e p a r t m e n t
M a n u f a c t u r i n gS e c t i o n
T e c h n i c a lD e p a r t m e n t
T e c h n i c a lS e c t i o n
p l a n t s
T e c h n i c a lD e p a r t m e n t
T e c h n i c a lS e c t i o n
T e c h n i c a lD e p a r t m e n tAdvanced Textiles Development Center
Automotive & Aircraft Center
5
Undivided R&D Organization1. Strategy of R&D
Organic synthetic chemistry
Organic synthetic chemistry
Polymer chemistry
Nanotechnology
Core Tech.
Biotechnology
Business fields
etc.・・・
Innovative polymer
Nano-structure design control
NANOALLOY®
Membrane
Functional powders
Various technologies and materials contribute to a wide range of business fields(including those originally created for a specific field)
Integrated strengths: Utilize a wide range of technologies and knowledge in different fields to solve problems in an individual business field
Technology Center
R&D Division
Development Center
New Projects Development Division
Engineering Div.
Manufacturing Div./Technical Dept.
Divisions/Technical Dept.
Advanced materials & technologies
Green InnovationLife Innovation
Production Process Innovation
Affiliated Companies
Water treatment, Environment
Pharma/Medical Products
Resins & Chemicals
Fibers/Textiles
Films
Electronic & Infor-mation Materials
Carbon fibercomposite materials
Experts in individual areas are gathered in Technology Center to create new technology by fusion & integration of existing technologies
6
Global R&D Network
Silicon ValleyUCSF
TFE
ALCANTARA
TTS
TREC
TPAAMRC
TAK
TARCTFRC
TSWRC
TPCH
TPM
GNTAMCEU
CMA
CBT TACTMUSTMOL
TAC
CFE
1. Strategy of R&D
Minneapolis
Japan: Basic research and cutting-edge developmentOverseas: Product development based on current needs
R&D technical bases (22)Technical information collection bases (3)
・Consolidated Net Sales (FY 2019)Japan:961.7 billion JPY, Overseas 1,252.9 billion JPY
7
1. Strategy of R&D
Basic Concepts of Toray R&D
Direction of Toray
Qualities of Japanese peopleCreating Japanese-style innovation
1. Management from a long-term viewpoint based on R&D・Foundation and history in creating innovative technology: Focus on basic research・Free discretion (discretionary research), weighting, and prioritizing specialists
2. "Super continuity": Persistent efforts over the long term to develop cutting-edge material Ultimate pursuit: On-site innovation
3. Highly integrated research & technology development organizationAll research & technological development functions concentrated in a technology center (enabling integration and technological fusion)
4. Strategic partnership with largest players in the industry5. Global intellectual property strategy6. Japanese-style innovation + global development
1. Tenacious perseverance ="Super continuity"
2. Creative improvement = R&D3. Tight-knit = Power of integration4. Cross-cultural integration(assimilation)= Technological Integration
Integration & Collaboration
8
Incremental Net Sales of the Major Initiatives1. Strategy of R&D
Major Initiatives (FY 2014)Incremental Net Sales
FY 2019 FY 2022(target)
FY 2030(target)
Fibers and Textiles : Products for SPA, Life Innovation productsResins : High functional resinFilms: LiB separator film, High functional filmsCarbon Fiber Composite Materials:Aircraft, Automotive, Fuel Cell related materials Electronic & Information Materials :Electrocoat materials , Fuel Cell related materials Pharmaceuticals & Medical products : Innovative pharmaceutical and BiotoolsWater treatment : Ultimate pursuit of membrane performanceOthers: Innovative membrane-integrated bioprocess etc.
Total rough estimation 1,400
Unit: 100 million JPY
SPA:Specialty store retailer of Private label Apparel
FY 2013 FY 2019 BalanceConsolidated
Net sales 18,378 22,146 3,768
Increment Net Sales(FY 2013 →FY 2019) Unit: 100 million JPY
37%
9
Basic Research as PriorityKeyword of TORAY“Super Continuity”leads to Innovation
The importance of Pipeline Management・Themes based on long-term viewpoints・Prioritize R&D themes at each of the 4 stages (Exploratory research→Full-fledged
research →Early stage development → Late stage development), so that themes do not concentrate in a certain period or stage
In Kamakura(35th anniversary)
Material developmentbases
Basic researchLaboratory
[Opened in 1962]
In Kamakura(75th anniversary)Fusion between
“Nano” and “Bio”New Frontiers
Research Laboratory[Opened in 2003]
In Shiga(90th anniversary)
for creating the futureR&D innovation center
for the future[Opened in 2019]
In Shiga(30th anniversary)
Central laboratory
[Opened in 1956]
1. Strategy of R&D
Focusing on only short-term R&D themes toboost the profit, long-term promising themeswill run out
10
Accelerate climate change measures
Realizing sustainable, recycling-baseduse of resources and production
Provide clean water and air
Contribute to better medical careand hygiene for people worldwide
DNA of Toray’s R&D
Ultimate Pursuit Basic research as priority“The Deeper, The Newer”
Toray Sustainability Vision
Foundation of R&D Innovation Center for the Future
■Realizing a better future society by collaborative innovation of advanced materials→ fuse fine polymer and nanofabrication→ strategic open innovation
■Promoting R&D by “Digital” manufacturing→ fuse computer and material science
Integration of Technologies
New technology creation in collaboration with partners
Super Continuity R&D strategy based on Long-term viewpoints・To reinforce advanced material research while looking ahead50 and 100 years
・Ultimate pursuit of high functional polymers
1. Strategy of R&D
11
Encouragement of “Underground” Research
Creatingnew
themesFuzzyFront
STARProjects
CRPlanning
Dept.
“Underground”research
ThemeStudy
meeting
Fundamental technologymeetings Fuzzy Front is the starting point to create new
themes where a lot of studies on the researchconcepts are considered and developed.
<Examples> 1) To clarify the possibility of business and technologyColor Filter for LCD (TOPTICAL®) , Cleaning cloth using microfibers(TORAYSEE®)
2) To breakthrough essential tasksHigh performance carbon fiber(TORAYCA®), PET film for magnetic tapes (NEST)
3) To apply new discoveries in research to other uses and business fieldsWhite-colored PET film for LCD backlight application
4) To clarify product conceptUltra-microfiber non-woven fabric (ultrasuede®)
Engineering polymer PPS (TORELINA®, TORCON® ) [Films→resins→fibers]
1. Strategy of R&D
“Underground” ResearchBefore the setting of the official research themes, “underground” research as a preliminary step
have been emphasized to assess the concept of the themes. At Toray, allocation of 10%to 20% of the duties to "underground" research have been encouraged, in order to create future large-scale themes based on innovative basic and fundamental research..
12
by aligning NEST technology realizes high resolution of displays by aligning the surface protrusions of filmsInnovative technology expands the applications into the future
20201992 2010200520001995
NEST:New Surface Topography
2015
1. Strategy of R&D
Ultimate Pursuit of Surface Shape Technology
Started sales of films for video tapes using
NEST technology
Process film for polarized light plates
Film for data storage tape
Process film for ceramic condensers
Ultimate pursuit of film surface structure
・Awarded Okouchi Memorial Foundationmanufacturing special prize (1996)・Contributes to our company profits as a
standard type of our films
13
Guidelines on Setting R&D Themes 1 Value estimation of themes
・Quantitatively analyze cost performance as much as possible ex) light weight value in aircraft and automotive
・Eliminate short-term viewpoints conforming to the current of the times
2 Substantial competitive advantage of the product and technology・Assess the barriers for competitor to enter the market
3 Persistence of competitiveness ex) LCD panels originally developed by Japanese firms but lost their
competitiveness4 Compatibility with corporate characteristics
・Technical and sales platform cannot be developed in a short period
5 New business model ・Pursuit of higher profit models in exchange for the technologies・Assess where in the supply chain we should do business
1. Strategy of R&D
14
0
100
200
300
400
500
600
700
800
Toray’s R&D Expenditure
1990 2000 20101970 1980(FY)
The Rehman collapse
IT Bubble Burst
Bubble Burst
Plaza Accord
2nd Oil Crisis
1st Oil crisis
Toray to invest approx. 220 billion JPY in R&D for the next mid-term from 2020 to 2022
2020[PLAN]
1. Strategy of R&D
non-consolidated
consolidated
(Unit : 100 million JPY)
15
R&D Efficiency 1. Strategy of R&D
0%
100%
200%
300%
400%
500%
'06 '07 '08 '09 '10 '11 '12 '13 '14 '15 '16 '17 '18
20182014
20132009
X = 5
①÷②AB
D
E
500
400
300
200
100
02006 2010 2014 2018
(%)
2. Comparison to competitors
1. Internal assessment①Gross profit of new products
(launched over the last 5 years)②Cost reduction by new technologies
(Self-help efforts)
③Technology licensing income ④Project assessment(Gross profit / R&D investment)
Toray
(FY)
X = 5 years (same trend in case of X=3, 8 years)
①Accumulated income
②Accumulated R&D expenses
Better
R&D
Efficiency
C
The breakthrough is hard to happen only in pursuit of the efficiencyThe management that the efficiency of the innovation was conscious of
Japanese Synthetic fiber& Chemistry Companies(6 companies)
16
NANODESIGN®
Composite spinning technologyUnique flow controlTailor made cross-sectional shape
Circular structure
10μm 1μm 500nm 150nm100μm
Clothing use example(launched) Example of expansion to other applications(under development)
“KINARI”: like silkuts - FIT®:Stretch & softvery small diameter・bimetal
10μm
Blood purificationActivated white blood cell and inflammatory related protein
Adsorption structure (irregularities) is formed by
the fiber surface
NANODESIGN®Island-in-a-sea type
Sea component solved
Unique functional groupOn the surface
Irregular structureBimetal structure
Ultimate split “Point ” cross-section
Original Technology+
Know how
NANODESIGN®
“Nano-ordered slit”:Water repellency
Special shaped Fine slit
Primeflex®: Stretch & softcore & sheath structuresmall diameter・bimetal
Gloss・Bulky texture・slipping sound
CrossSectional
View image(above)View(below)
High shrinkage Low shrinkage
1. Strategy of R&D
Hair General-purpose fiber
-Start of research:Since 2008-
17
NANOALLOY®
Polymer A
Polymer B
Conventional alloy
NANOALLOY®
Highly functional clothing material
IT equipment chassis
Fabric
Resin
Film
Composite material
ナノアロイ®:ナノメートルオーダーで微分散させたポリマーアロイ10μm 1μm 100nm 10nm 1nm
分散径
Polymer ChemistrySurface Chemistry
-Start of research:Since 1999-1. Strategy of R&D
NANOALLOY® structure
Nano-dispersion
Nano-micelle
Nano-co- continuous
Chemical resistanceHigh toughness
High toughnessImpact absorption
Heat resistanceGood flowability
ApplicationBusiness fields
Aircrafts & automobiles
Data Tape
Sports goodsetc.
Dispersion diameter ; minutely dispersing multiple polymers on a nano-metric scale
NANOALLOY®
18
High speed weight-drop test(equivalent to 32 km/h)
Conventional alloyCrash padsample
1. Strategy of R&D
NAOALLOY® Deployment Example
NANOALLOY®
Material system Material property Development examplePET/High-temperature polymer Thermal resistance Data tape
N6/Reactive elastomer Impact resistance Automotive parts, sports goodsPPS/Specialty polymer High toughness IT tools
Epoxy polymer
PBT/PC
High strengthHigh strength
/Impact resistanceAutomotive safety
components
Aircraft parts, sports goods
19
108
116125 123
100
150
200
250
300
2010 2013 2016 2019
Index with FY2010 as 100
Net sales of Toray Group Automotive Business is increasing at a pace surpassing the growth rate of automobile production
Automotive Business of Toray GroupNet Sales of the Toray Group Automotive Business (FY 2010 - FY 2019)
東レG売上高
自動車生産台数
275.9billion yen
Major Applications
Sales ratio by material(FY2019)
30%
36%15%
Carbon FiberComposite 11%
Others8%
100
150
200
250
300
2010 2013 2016 2019108
(Fiscal Year)
116 125 123113
167188
231 241
125
300
250
200
150
100
1. Strategy of R&D
Film
Fiber
Resin
Others
Carbon FiberComposite
Film
Fiber
Resin Interior, Exterior, Compound for safety material, [Nylon, ABS, PPS]Airbag, Interior, Seat belt, Binding thread, Fiber for tire cord [Nylon, PET etc.]Battery separator filmFilm for capacitors [PP]
Circuit material (Polyimide coating agent)
Sales amount of Toray group
Automobile production
Panel Structure, Trunk lid, Propeller shaft, Pressure vessel, Electrode substrate
20
Nano-multilayer Films
NEST material (2 layer/3 layer) Multilayer technology (up to 2,000 layers)
A AB B
A
(launched in 1992)
PETWindow
cover films
Protection from UV rays
UV light reflection
Vehicle emblems
Blue light reduction
1) Luminance and color uniformity improvement in LED display using Quantum dot technology.2) Augmented Reality (display digital information on a real picture)
QLED use1)
Front:transparentSlant: reflection
Solar heat-blocking
(under development)AR2)use
(under development)
Infrared rays reflection
100nm 10nm 1nm
1. Strategy of R&D
Dichroic reflection
1-layer thickness
2 layers 3 layers
Extrusion
Solidification (Casting)
Drawing
PETModifiedPET
Multilayer process
Special Feedblock(Molten flow
converging device)
ModifiedPET
High transparencyTear resistance
Metallic lusterElectromagnetic wave transmission
Blue light reflection
-Start of research:Since 2000-
21
0
100
400 800 1200 1600
PICASUSⓇ IRReflection property Promising uses
Characteristics
① Heat insulation of Window
Building Automotive
②Heat insulation of electronic devices
Visible IR
Underdevelopment
Existing
*The performance that is required in cell-phones, GPS, ETC
1. Strategy of R&D
Reflection (%)
Improved
Developmentproduct
DevelopmentProduct+ heat
insulation layer
Metal sputtering
Transparency (visible light) 90% 70% 65%Solar heat insulation rate 35% 55% 50%
Radio wave transparency* ○ ○ ×
Durability ○ ○ ×
Head-UpDisplay
Projector
PICASUSⓇ IR
PICASUSⓇ IR
PICASUSⓇ VTFilm for AR (Augmented Reality)
Display in automotive
CenterDisplay
Destination20km
020406080
100
400 800 1200 1600Wavelength (nm)
22
DiscontinuousCharacteristic Improvement
1. Strategy of R&D
From Nanotechnology to Super Nanotechnology
NANODESIGN®
Thinner
Finer
ResinNANOALLOY® PICASUS®
Thinner
Film
Fiber
Green Innovation (GR)
Life Innovation (LI)
Approx. 50 Billion JPYas Net Sales in FY 2025
Approx. 9 Billion JPYas Net Sales in FY 2019
23
LIB Separator (SETELAⓇ)
Engineering
Chemical Process
Integrate diversified technologies of Technology Center
Unique technology of LIB フィルム
High performance Separator
Core Technology
NanotechnologyBiotechnology
Organic syntheticchemistry
Organic syntheticchemistry Polymer chemistry
Reinforce the competitiveness of separator by the diversified technologies
+
1. Strategy of R&D
Analysis & Analytics
LIB: Lithium-ion Batteries
24
1. Strategy of R&D
100
150
200
250
300
350High Safety in high temperature
Melt Down (MD)Shut Down (SD)
Temperature
(℃
)
: Safety margin
Existing DevelopmentItem 1
Development Item 2
Development
Item 3
300
137 137 Temp.< SD
Li+
Temp.: SD-MD
LIB Separator
Temp.> MD
Contact of anode and cathode
Key Points :High Safety , High Energy, High Power Density
Safety device operation
Shutdownto close
the pores
180
LIB Separator
LIB Separator (SETELAⓇ) (2)
Li+
Li+
Li+
LIB: Lithium-ion Batteries
25
104
0
106
>-102
10 1001
Prospects for Carbon Fibers -Applications as core material for a safe, secure, & comfortable Society-
1. Strategy of R&D
Electrodes
RobotsPressurevessels
Bicycles &Motorcycles
Automobiles
Environmentally-Friendly vehicles
Unmannedaerial vehicle
Helicopters
Undersea cablesSubmarines
Coastal and port facilitiesShips
RailwaysRepairsReinforcement
Railway and roadway ancillariesPower transmissioncablesHigh-rise buildings
Airships
Small and
mediumaircraft
Large aircraft
RocketsSpacecraftSatellitesTransport equipment
Infrastructure, etc.Energy
Altitude(m)
Size(m)
Wind Power Generation
26
History of Fibers Business Expansion1. Strategy of R&D
Toray
Dyeing company
Filament, staple Textile~Dyeing Sewing
Toray
Toray Wholesale Retailer
Overseas trading, sewing companies Overseas trading, sewing companies
Apparel
SPA
WholeSale
Apparel
1960s-70sExpansion
period↓
Sales to Brand apparel
customers
1990s-2000Supply chain
revolution↓
Sales To SPA
Dawn period↓
Introduction of synthetic
fibers Brand Marketing (‘Nylon’‘Tetron’)
Retailer
Including ntegratedbusiness from fibers
to textiles to garments
Synthetic fiber“cluster”
Global Supply chain
Spinning distributor
FilamentFilamentdistributor
FabricFabricdistributor
PT(Production Teams)
Business modelincluding textile process(outsourcing textile and dyeing process)
SPA:Specialty store retailer ofPrivate label Apparel
Textile companyTextile company
Dyeing companyTextile companyTextile company
27
Carbon fiber
Supply chain of automobile industry
Carbon fiber Parts AutomobileIntermediate
material
TCMTCMEACCEACC
TorayToray ZoltekZoltek
DeltaDelta CITCIT TACTAC
Deployment Strategy of CFRP for Automobiles
Automobilemanufacturer
Prepreg CF-SMC Hood Trunk lid
Feedback
ToraySupply chain of carbon fiber
1. Strategy of R&D
Materialmanufacturer
Automobilemanufacturer
Intermediatematerial manufacturer
Parts manufacturer : Tier1…(Molding, Processing, Painting, Assembling)
Parts manufacturer : Tier1…(Molding, Processing, Painting, Assembling)
28
TORAY
BOEING
1980’s
7777872000’s
BOEING
Combined strengthsTORAY
777X
New Stage (2014-)
1. Strategy of R&D
New Collaborative Development with Boeing (fusion & working together)
Strengthen collaboration
Materials scienceNanotech, fibers, films,engineering, etc.
Aircraft technologyManufacturing technologyMaterial evaluation technology,
etc.
Next-generation aircraft
Design
Molding process
Material approval
Prepreg
Composite materialsrelated technology
Prepreg
Composite materialsrelated technology
Material approval
Design
Molding processDesign
Molding process
Material approval
Prepreg
Composite materialsrelated technology
29
Deepening and Evolution of Carbon Fiber Composite Materials
Molecular designof resin
Hybrid molding
ET40
High Strength
andHigh
Elasticity
Workability
Ultralightweight
CFRF(3D mesh structure)
2
(cm3/g)3
1
Water
CFRF
Foaming resin
Resin
CFRP
1 10 1000Elasticity(GPa)
Water surface
CFRFSample
Floating on waterImproved shapeability
1. Strategy of R&D
Pursuit of the Ultimate Limits
of CFRF
Spec
ific v
olum
e
High modulus CF(Molecular orientation)
High Strength CF(Nanostructure control)
30
R&D History of Polymer-based Electronic Material
Functional coatingKapton® SemiconductorLSI assembly
Display
Imaging
IoTSensing
Creating advanced materials by deepening & integratingCreating advanced materials by deepening & integratingof our original polymer & functionalization technologies
Polyimide siloxane
LSI assemblymaterial
Polyimide
ScintillatorPDPLCD color filter RAYBRIDⓇ
Torelief® WaterlessPlates
TSPmaterialsImage sensor material
Materials forwater soluble ink
Polysiloxane
Materials for 5GOrganic photovoltaicsNano carbon Nano carbon
CompositeFine-particle
dispersion
1. Strategy of R&D
Polymer technology
Functionalizationtechnology
Acrylic polymer
Photosensitivematerialdesign
OLEDmaterial
Spectrum conversion material by organic
phosphor
Printed RFID
WaterlessCTP Plates
Light functionalmolecular design
Temporarybondingmaterial
31
RFID* - Radio Frequency Identifier -1. Strategy of R&D
*Tags that send & receive information wirelessly
Product image
② ①
(cm2/Vs)200
150
100
500
2012 2014 2016 2018 2020 2022(Year)
182155
TorayAcademia
Organic semiconductor
CompanyCNT
World Highest
Complete printingprocess
(cost effective)
Photo-definableconductive paste
① Electrode wiringLines/space=20/20μm
Printed thin film transistorCNT dispersion
Good
CNT: Carbon nanotube
Response
CNT composite
Semi-conductivepolymer
Inkjet
Electrodes
Substrate
Insulating layer
② Antenna wiring
mobility
World’s first demonstration of UHF band wireless communication with printed RFIDs(glass substrate, 20cm)
Schedule:Sample promotion (2021), Release (end of 2022)
32
1. Strategy of R&D
Development of Separation Membrane Technology
Expansion to growth fields based on Toray’s strong separation membrane technology
Collection of valuable materials
Advanced water treatment
Dialyzer
Market
Production of Ultra-pure water Desalination
Blood purifier
Personal Protective Clothing
Separators for LIB
Fuel cells
Bioprocesses using membranes
Hydrolysis
Valuable chemicals
Sugar
H2 separation membranes
Sewage reuse
[image]
Blood purifier Ⅱ
1970 1980 1990 2000 2010 2020 2030
Electrolyte membranes
Creation of valuable materials from non-edible
biomass
・Edible→Non-edible biomass・Current biodegradable polymers arenot a solution to the marine plastic problem
DialyzerⅡ ZLD
LIB: Lithium Ion Battery
New energy
Chemicals
Water treatment
Healthcare
ZLD:Zero Liquid Discharge
Oil water separation
33
Now 5 years later 10 years later
Domestic
Overseas(Global operation)
CommoditizationProfit
Advanced materials
Domestic : Production and export of advanced materials created by R&D activityOverseas : Production in global manufacturing bases to re-invest the profit into next R&D
R&D
R&D Cycle to Enable Sustainable Growth1. Strategy of R&D
R&D
R&D
Profit
Profit
Advanced materials
Advanced materials
Commoditization
Commoditization
34
1. Strategy of R&D
New technologyUltimate pursuit
Unique characteristicsTechnology fusion
Demands of the eraMarket needs
Quantification of value
Business modelGlobal intellectual property strategy
Supply chain
Creation of AdvancedMaterials
Without innovation in materials, there can be no true solutions or exciting new products
Japanese-style innovation
Global development
Continuous Creation of Advanced Materials throughTechnological Innovation
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35
1. Strategy of R&D
Major Initiatives (FY 2020) Incremental Net SalesFY 2019 FY 2022 FY 2030
Fibers and Textiles : Products for SPA, Life Innovation products, NANODESIGN®Resins : High functional resinFilms: LiB separator film, High functional filmsCarbon Fiber Composite Materials:Aircraft, Automotive, Fuel Cell related materials Electronic & Information Materials :Electrocoat materials ,Fuel Cell related materials, Environmentally-friendly printing solutions Pharmaceuticals & Medical products : Innovative pharmaceutical and BiotoolsWater treatment : Ultimate Pursuit of membrane performanceOthers: Innovative membrane-integrated bioprocess etc.
Total rough estimation 1,400 3,200 21,000
42 %
Incremental Net Sales of the Major Initiatives (plan)Unit: 100 million JPY
SPA:Specialty store retailer of Private label Apparel
FY 2013 FY 2022 BalanceConsolidated 18,378 26,000 7,600
“AP-G 2022”
* GR:4 times as in FY 2013LI:6 times as in FY 2013
FY 2013 FY 2030* BalanceGR 4,631 18,500 13,900LI 1,196 7,200 6,000
GR+LI 5,827 25,700 19,900
Sustainability Vision
36Copyright © 2020 Toray Industries, Inc.
Invest 30% of R & D Investment
1. Strategy of R&D(1) Basic policy
& Priority Measures(2) Recent R&D Topics(3) Summary
2. Activities for Life Innovation(1) Strategic Arrangement of Pharmaceutical
and Medical Business Expansion(2) Development to the field of Health Care
of Advanced Materials(3) Summary
R&D Innovation Center for the Future(Opened in Dec. 2019)
2. Activities for Life Innovation
Contents
GRLI
IoT・5G etc.
Ease burdens on medical professionals
Improve quality of Medical care
Support personal safetySupport health and longevity
37Copyright © 2020 Toray Industries, Inc.
0
200
400
600
800
2016 2017 2018 2019
542(21)
538((19)
537(13)
Current status of Pharmaceutical and Medical Devices BusinessNet Sales and operating income trends
(FY)
: Net Sales( ): Operating
income
2. Activities for Life Innovation
(¥M)
533(16)
Pharmaceutical Business・Antipruritic Remitch® 1)
* (Patients for blood, peritoneal dialysis and liver disease pruritus)
(Application patent)Peritoneal dialysis patients: Extended registrationHemodialysis and liver disease patients: extension of registration pending・Launched Remitch® orally disintegrating tablets (June 2017)
1) Remitch® is a registered trademark of Torii Pharmaceutical Co., Ltd.
・ Inoue Balloon for Aortic Valve: New type launched (September 2018)・ Toraymyxin®: US FDA approved the registration for sepsis caused by COVID-19 in the North American
clinical trial (Spectral) (April 2020). Health Canada approved the temporary use for treatment (Toray)(April 2020)
Medical devices business
・ TRK-820 2) license agreement in Thailand and Indonesia with Meiji Seika Pharma Co. (January 2019)
・ Started clinical trial of TRK-950 (US and France) (March 2017)
Received the "Kanto Region Invention Award Invention Incentive Award" in 2018
Drug Polymer coating
Can be taken without water with our unique formulation technology
Orally disintegrating tablet (cross section)OD related patent group is registered for extension (expiration of rights: 2022-2033)
“AP-G 2019”
38Copyright © 2020 Toray Industries, Inc.
0100200300400500600700
2019 2022
530(5)
550(0)
2022[Target]
2019[Rough estimation]
“AP-G 2022”・ Expanding earnings from the overseas expansion of Remitch®・ Introducing new drugs with unique features (TRK-750)
Strengthening translational research・Strengthening and expanding biopharmaceuticals (TRK-950)
・Continuous introduction of new products with original technology such as SATAKE・HotBalloon®
・Dialyzer sales expansion of high value-added products in Japan and overseas
・Launch and expand sales of new dialysis machine products in Japan
・Strengthening of Toraymyxin® / respiratory disease treatment column
New business・ Launch and expand DNA chip (fusion of nano and bio)
Launch of early diagnosis of pancreatic / biliary tract cancer, and expanding to other carcinomas
Revenue and Core Operating Income Targets
Points for Pharmaceutical and Medical Devices BusinessPharmaceutical Business
Medical devices business
(¥M) :Revenue ( ) : Core Operating
income
2. Activities for Life Innovation
(FY)
*RemitchⓇ is a registered trademark of Torii Pharmaceutical Co. ,Ltd.
39
Reinforcement of BioresearchKeyword of TORAY“Super Continuity” leads to Innovation
・Themes based on long-term viewpoints as the sense of the times ・Eliminate themes based on short-terms viewpoints as the current of the times
In Kamakura(35th anniversary)
Material developmentbases
Basic researchLaboratory
[Opened in 1962]
In Kamakura(75th anniversary)Fusion between
“Nano” and “Bio”New Frontiers
Research Laboratory[Opened in 2003]
In Shiga(90th anniversary)
Fusion basefor creating the future
R&D innovation center for the future
[Opened in 2019]
In Shiga(30th anniversary)
Central laboratory
[Opened in 1956]
2. Activities for Life Innovation
Focusing on only short-term R&D themes toboost the profit, long-term promising themesshould be missed
→ Pipeline Management
40
Founding concept: Reinforcement of biotechnology research and fusion of biotechnology and nanotechnology
(1) Creation of new business domains(2) Pursuit of innovative elemental technology
cancer
TRK-950
non-edible biomass
Continuous saccharification
<Bio-production(biomass conversion processes)>
<Early detection of cancer> <Innovative cancer immunotherapeutics>
Achievements of New Frontiers Research Laboratories
Bioprocesses using membranesBioprocesses using membranes DNA chipsDNA chips Antibody drugAntibody drug
GR LI
Surplus Bagasse(Demonstrating
in Thailand)
Toray Group Sustainability Vision
membranes
2. Activities for Life Innovation
41
Existing antibodyEffects are expected
Cancer cell A Cancer cell B
Target C(marker)
Target C
No effectPositive effects
Cancer cell A Cancer cell B
XTarget A(marker)
Antibody against Target AAntibody against Target AMarker is not found Marker is found Marker is found
TRK-950
Antibody against Target CAntibody against Target C
TRK-950 is an antibody drug against novel target which is expressed at high levels onvarious human cancer cells (First-in-class)
TRK-950 shows strong anti-tumor effects in animal models
Possibility of both positive and negative expression of target A in the same type of cancer
Detected an target C expressing in many types of tumors
2. Activities for Life Innovation
Development of Antibody drug (TRK-950: Anti-cancer Drug)
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New Frontiers Research Laboratories (Kamakura)New Projects Development Division (Kamakura)
Investigational drug
Clinical development of TRK-950
Pioneering new pharmaceutical business in Toray
2. Activities for Life Innovation
Started Phase I study in the US (2 sites) and France (1 site) from March 2017.Received the report indicating that TRK-950 has no concern about safety (not final result).Started Expanded Phase I study in the US (5 sites) and France (1 site) from April 2019 to confirm additional safety and efficacy of TRK-950 for treating colon cancer,cholangiocarcinoma, bladder cancer, ovarian cancer, gastric cancer, kidney cancer and malignant melanoma etc.
FranceUSA
Ph I study
Mayo Clinic HospitalHonorHealth Research Institute など
★
Centre Léon Bérard
①Los Angeles②Phoenix②Scottsdale③New Orleans④Milwaukee⑤Morristown
①②
③
④⑤
★★
★
★★
Lyon
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20202000 20102005
2000.10Res. start(EIM Res
Labs)
2014.8Start National PJ
* Prof. Lötvall Univ. Gothenburg, Sweden
2008.2DNA chip for miRNA research launched
2000 Start of research in Toray2005 Confirmation of 100 times
higher sensitivity than others2007 Discovery of circulating miRNA*2014 Start of the national project
2015
2019.4Designated as one of objects in “SAKIGAKE Designation System”
End of national PJ (2014~2018FY:total research budget:about 8 billion yen)Toray aims to carry out the application as diagnostic tools for prioritizing 13 tumors(pancreas, biliary tract, breast, prostate, liver, colon, stomach, lung, ovary, etc.)
Diagnostic tool for pancreas and biliary tract cancer has been designated as an item in “SAKIGAKE Designation System” by the Ministry of Health, Labor, and Welfare
Micro RNA amount (10-18mol)
106
104
10.01 0.1 1 10 100
(index)
Needs will catch up in future
-Research started in 2000-
miRNA in serum
Strong collaboration with National Cancer Center
2003.5New
Frontiers Res Labs open
2003
Sign
al in
tens
ity
102 100 times more sensitive
History of DNA chip development2. Activities for Life Innovation
44
2. Activities for Life Innovation
Life Science Segment pipelinePharmaceuticals
Priority areas Preclinical Ph I Ph II Ph III Application
Nerve
Cancer
Others
Medical Devices and BiotoolsPriority areas Preclinical Clinical trial / application preparation Commercialization
DNA chip
TRK-950(US/EU)TRK-880
TRK-750 (EU)
TRK-820(China)
TRK-250 (US)
TRK-820(ASEAN)
TRK-820 (EU)
Scheduled to apply for other cancer types
Dialysis Complication Treatment Column
Respiratory disease treatment column
Ph-I completedPh-III in preparation
Pilot Ph-II
TORAYMYXIN®(Idiopathic pulmonary fibrosis)
Emergency artificial kidney
SHB2)
Research use
SHB2)(Improved operability, etc.)
Pancreatic / biliary tract cancer
TORAYMYXIN®1)
(Interim order approval in Canada)TORAYMYXIN®1)
(Clinical trial in US)
1)Medical Devices for COVID-19, 2) SATAKE・HotBalloon® Catheter (Balloon catheter for recurrent symptomatic paroxysmal atrial fibrillation)
Idiopathic pulmonary fibrosis
Dialysis
Intensive care
Heart / blood vessel
45
2. Activities for Life Innovation
Examples of RD themes
hitoe®
Hygiene products
X-ray cassette
Toray-style Life Innovation (LI)Expansion of pharmaceutical and medical devices business+ Development to the field of Health Care of Advanced Materials
Protective clothing
Advanced materials(Basic chemicals)
Carbon fiber composite materials
Films
Resins/Chemicals
Water treatment/Environment
Fibers/Textiles
Electronic/Informat-ion Materials
Scintillator panel
Organic synthetic chemistry
Organic synthetic chemistry
Polymer chemistry
Nanotechnology
Core Tech.
Biotechnology
Technology Center
R&D Division
Development Center
New Projects Development Division
Engineering Div.
Manufacturing Div./Technical Dept.
Sales Divisions/Technical Dept.
46
Utilization example of hitoe Personal Protective Clothing
2. Activities for Life Innovation
Other’s LIVMOATM
Barrier to virus1) Class 6 Class 6Barrier to blood1) Class 6 Class 6
Permeability(g/m2/hr)2) 0 328
Development of personal protective clothing that balances safety, durability, and comfort at a high level
1)EN14216 standard : Class 6 is highest 2)Toray estimation
Purpose
Technology
Current status & future plan
Integration of microporous film and nonwoven fabric → Successfully balanced the contradictory properties of barrier to virus and blood with permeability
・Donated 10,000 pieces of clothing to Guinea Government in 2017
・Produce and supply adequate clothing to meet increased demand due to COVID-19
LIVMOATM
Development to the field of Health Care of Advanced Materials
Purpose
Technology
Current status & future plan
・To realize long-term continuous electrocardiogram measurement just by wearing
・To improve detection efficiency of arrhythmia (this product is a medical device).
Notification #:13B1X0001500003513B1X00015000034
・Launch (2018)・Completed data acquisition in a clinical study
"Wearable 2-week ECG to detect atrial fibrillation” at Tsukuba Univ. (67 cases: Apr., 2020)
・Validation of clinical effectiveness (planned in Jul., 2020)
hitoe® technical pointsCreation of “conductive textiles" through by combining nanofiber and conductive polymer technologies→High adhesion and less rash on the skin→Enables long-term ECG measurement
47Copyright © 2020 Toray Industries, Inc.
Descriptions of predicted business results, projections, and business plans contained in this material are based on predictive forecasts of the future business environment made at the present time.
The material in this presentation is not a guarantee of the Company’s future business performance.