topology and control method of a single-cell matrix …pe.csu.edu.cn/lunwen/topology and control...

11
2168-6777 (c) 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information. This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2940514, IEEE Journal of Emerging and Selected Topics in Power Electronics 1 AbstractAiming at fulfilling the desirable features of compact structure, high efficiency, high reliability and multifunctionality for the solid state transformers(SSTs), a single-cell matrix-type SST as well as its control method is proposed as the interface between the medium-voltage (MV) and the low-voltage(LV) levels for direct MV AC to LV AC conversion. To achieve zero voltage switching(ZVS) at both the MV and LV sides, a modulation scheme to construct the special resonant currents during dead time by actively controlling the MV and LV side gate signals is implemented. Furthermore, the ZVS conditions of the MV and LV side bridges are analyzed, and system parameters are properly designed to ensure full range ZVS operation. A 1 kW SST prototype is developed to verify the functionality and effectiveness of the proposed methods. The experiments show that sinusoidal input and output, bidirectional power flow capability and ZVS at both sides over wide input voltage and load ranges are achieved with the nominal efficiency of 96.1%. The experimental results match the theoretical analysis and the simulation results well. Index Termssolid state transformer(SST), direct AC-AC power conversion, zero voltage switching(ZVS), matrix-type SST, series resonant converter(SRC). I. INTRODUCTION The Solid State Transformer(SST) is considered as an exciting and promising concept to establish the interface between the medium-voltage (MV) and the low-voltage (LV) levels, which provides galvanic isolation and voltage scaling by means of a medium-frequency (MF) link [1]-[4]. Due to the Manuscript received April 30, 2019; revised July 1, 2019; accepted for publication August 30, 2019. This work was supported by the National Key R&D Program of China under Grant 2017YFB1200900, the National Natural Science Foundation of China under Grant 61873289, Hunan Provincial Key Laboratory of Power Electronics Equipment and Grid, the Project of Innovation-driven Plan in Central South University under Grant 2019CX003, the Major Project of Changzhutang Self-dependent Innovation Demonstration Area under Grant 2018XK2002. Hui Wang is with the School of Automation, Central South University, Changsha 410083, China, and also with the Wasion Group Co., Ltd., Changsha 410205, China (e-mail: [email protected]). Yichun Zhang, Yao Sun and Kaiyuan Tan are with the School of Automation, Central South University, Changsha 410083, China (e-mail: [email protected]; [email protected]; [email protected]). Minghui Zheng is with the Department of Mechanical and Aerospace Engineering, University at Buffalo, Buffalo, NY 14260, USA (email: [email protected]) Xiao Liang (corresponding author) is with the Department of Civil, Structural and Environmental Engineering, University at Buffalo, Buffalo, NY 14260, USA (email: [email protected]) Guanguan Zhang is with the School of Control Science and Engineering, Shandong University, Jinan 250013, China([email protected]). Jianghua Feng is with the CRRC Zhuzhou Institute Co. Ltd., Zhuzhou 412001, China(e-mail:[email protected]). advantageous features such as output voltage regulation, controllable power flowing, reactive power compensation, active power filtering, fault isolation, DC connectivity, as well as potentially high conversion efficiency and high power density, SSTs have attracted an increasing attention and are regarded as the replacement for conventional line-frequency transformers (LFTs) in many applications such as smart distribution network, electric traction, distributed propulsion ship and aircraft, and so on [5]-[16]. However, many technical challenges on efficiency, power density, reliability, MF high voltage insulation and protection, must be addressed before its commercial use. Aiming at achieving high conversion efficiency, low cost, high power density, high reliability and multi-functionality, many SST topologies have been proposed and studied [17]-[24]. Among these topologies, the AC-DC-DC-AC three-stage SSTs with the DC link are the most widely investigated and adopted because of their good controllability [17]-[20]. However, the major drawback of these topologies is the relatively low conversion efficiency due to multi-stages power conversions. Besides, the heavy and bulky energy storage elements in the MV and LV DC links inevitably decrease the power density and reliability of the SSTs. Direct AC-AC SST topologies, or the so-called matrix-type SSTs are attractive alternatives, which have the less power conversion stages and no energy storage element in the DC link, and then higher conversion efficiency, higher power density and higher reliability are achieved in theory [21]-[24]. Among the various matrix-type SST topologies, the phase-integrated matrix-type SSTs have the merits of phase-modularity of electric circuit and magnetic circuit, as well as flexible expansibility, which usually employ the single-phase AC-AC converter cell with a front end unfolding bridge. Therefore, the required input blocking voltage and power rating in MV applications can be achieved by multi-cells phase-integrated matrix-type SSTs based on the input series output parallel(ISOP) configuration [23, 24]. However, this configuration has the disadvantages of complex structures and control methods [25]-[27], which cause the power density reduction and reliability issue. Recently, the development of SiC MOSFETs with extremely high blocking voltage and excellent switching behavior makes it possible to construct a single-cell matrix-type SST while avoiding ISOP configuration, and therefore resulting in a simple, reliable and compact SST structure [28, 29]. When applying the single-cell matrix-type SST to MV applications, one of the most significant challenges that need to be addressed Topology and Control Method of a Single-Cell Matrix-Type Solid State Transformer Hui Wang, Yichun Zhang, Yao Sun, Member, IEEE, Minghui Zheng, Xiao Liang, Guanguan Zhang, Kaiyuan Tan, Jianghua Feng

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Page 1: Topology and Control Method of a Single-Cell Matrix …pe.csu.edu.cn/lunwen/Topology and Control Method of a...having the advantages of load-independent ZVS feature and negligible

2168-6777 (c) 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.

This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2940514, IEEE Journalof Emerging and Selected Topics in Power Electronics

1

Abstract—Aiming at fulfilling the desirable features of compact

structure, high efficiency, high reliability and multifunctionality

for the solid state transformers(SSTs), a single-cell matrix-type

SST as well as its control method is proposed as the interface

between the medium-voltage (MV) and the low-voltage(LV) levels

for direct MV AC to LV AC conversion. To achieve zero voltage

switching(ZVS) at both the MV and LV sides, a modulation

scheme to construct the special resonant currents during dead

time by actively controlling the MV and LV side gate signals is

implemented. Furthermore, the ZVS conditions of the MV and

LV side bridges are analyzed, and system parameters are

properly designed to ensure full range ZVS operation. A 1 kW

SST prototype is developed to verify the functionality and

effectiveness of the proposed methods. The experiments show that

sinusoidal input and output, bidirectional power flow capability

and ZVS at both sides over wide input voltage and load ranges are

achieved with the nominal efficiency of 96.1%. The experimental

results match the theoretical analysis and the simulation results

well.

Index Terms—solid state transformer(SST), direct AC-AC

power conversion, zero voltage switching(ZVS), matrix-type SST,

series resonant converter(SRC).

I. INTRODUCTION

The Solid State Transformer(SST) is considered as an

exciting and promising concept to establish the interface

between the medium-voltage (MV) and the low-voltage (LV)

levels, which provides galvanic isolation and voltage scaling

by means of a medium-frequency (MF) link [1]-[4]. Due to the

Manuscript received April 30, 2019; revised July 1, 2019; accepted for

publication August 30, 2019. This work was supported by the National Key

R&D Program of China under Grant 2017YFB1200900, the National Natural

Science Foundation of China under Grant 61873289, Hunan Provincial Key Laboratory of Power Electronics Equipment and Grid, the Project of

Innovation-driven Plan in Central South University under Grant 2019CX003,

the Major Project of Changzhutang Self-dependent Innovation Demonstration Area under Grant 2018XK2002.

Hui Wang is with the School of Automation, Central South University,

Changsha 410083, China, and also with the Wasion Group Co., Ltd., Changsha 410205, China (e-mail: [email protected]).

Yichun Zhang, Yao Sun and Kaiyuan Tan are with the School of Automation, Central South University, Changsha 410083, China (e-mail:

[email protected]; [email protected]; [email protected]).

Minghui Zheng is with the Department of Mechanical and Aerospace Engineering, University at Buffalo, Buffalo, NY 14260, USA (email:

[email protected])

Xiao Liang (corresponding author) is with the Department of Civil, Structural and Environmental Engineering, University at Buffalo, Buffalo, NY

14260, USA (email: [email protected])

Guanguan Zhang is with the School of Control Science and Engineering, Shandong University, Jinan 250013, China([email protected]).

Jianghua Feng is with the CRRC Zhuzhou Institute Co. Ltd., Zhuzhou

412001, China(e-mail:[email protected]).

advantageous features such as output voltage regulation,

controllable power flowing, reactive power compensation,

active power filtering, fault isolation, DC connectivity, as well

as potentially high conversion efficiency and high power

density, SSTs have attracted an increasing attention and are

regarded as the replacement for conventional line-frequency

transformers (LFTs) in many applications such as smart

distribution network, electric traction, distributed propulsion

ship and aircraft, and so on [5]-[16]. However, many technical

challenges on efficiency, power density, reliability, MF high

voltage insulation and protection, must be addressed before its

commercial use.

Aiming at achieving high conversion efficiency, low cost,

high power density, high reliability and multi-functionality,

many SST topologies have been proposed and studied

[17]-[24]. Among these topologies, the AC-DC-DC-AC

three-stage SSTs with the DC link are the most widely

investigated and adopted because of their good controllability

[17]-[20]. However, the major drawback of these topologies is

the relatively low conversion efficiency due to multi-stages

power conversions. Besides, the heavy and bulky energy

storage elements in the MV and LV DC links inevitably

decrease the power density and reliability of the SSTs.

Direct AC-AC SST topologies, or the so-called matrix-type

SSTs are attractive alternatives, which have the less power

conversion stages and no energy storage element in the DC

link, and then higher conversion efficiency, higher power

density and higher reliability are achieved in theory [21]-[24].

Among the various matrix-type SST topologies, the

phase-integrated matrix-type SSTs have the merits of

phase-modularity of electric circuit and magnetic circuit, as

well as flexible expansibility, which usually employ the

single-phase AC-AC converter cell with a front end unfolding

bridge. Therefore, the required input blocking voltage and

power rating in MV applications can be achieved by multi-cells

phase-integrated matrix-type SSTs based on the input series

output parallel(ISOP) configuration [23, 24]. However, this

configuration has the disadvantages of complex structures and

control methods [25]-[27], which cause the power density

reduction and reliability issue.

Recently, the development of SiC MOSFETs with extremely

high blocking voltage and excellent switching behavior makes

it possible to construct a single-cell matrix-type SST while

avoiding ISOP configuration, and therefore resulting in a

simple, reliable and compact SST structure [28, 29]. When

applying the single-cell matrix-type SST to MV applications,

one of the most significant challenges that need to be addressed

Topology and Control Method of a

Single-Cell Matrix-Type Solid State

Transformer Hui Wang, Yichun Zhang, Yao Sun, Member, IEEE, Minghui Zheng, Xiao Liang, Guanguan Zhang, Kaiyuan Tan, Jianghua Feng

Page 2: Topology and Control Method of a Single-Cell Matrix …pe.csu.edu.cn/lunwen/Topology and Control Method of a...having the advantages of load-independent ZVS feature and negligible

2168-6777 (c) 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.

This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2940514, IEEE Journalof Emerging and Selected Topics in Power Electronics

2

is to achieve ZVS for all MOSFETs over an extremely wide

input voltage and load ranges. This is mainly for efficiency and

electro-magnetic interference (EMI) reasons, especially when

MOSFET switches at MVs. In general, although the dual active

bridge (DAB) topology has the merit of good ZVS capability

[30], the load and voltage-dependent ZVS characteristic make

it unsuitable for the direct AC-AC conversion applications. By

having the advantages of load-independent ZVS feature and

negligible turn off losses, the series resonant converter (SRC)

based single-cell SST is considered as an attractive solution for

direct MV AC to LV AC conversion [31]. In [32], a current-fed

SRC based single-cell matrix-type SST is presented, and ZVS

for MV side MOSFETs over a relatively wide input voltage

range is achieved. However, the ZVS operation of the LV side,

the controllability of the output and bidirectional power flow

are not realized, since the LV side bridge is only treated as an

uncontrolled diode rectifier. A single-cell two-stage AC-DC

SST is suggested for future data centers in [33], and a special

modulation scheme is developed for the SRC to achieve ZVS

on both MV and LV sides by introducing a small phase shift

between the gate control signals of the MV and LV sides.

Unfortunately, due to the nonlinearity of MOSFET’s output

capacitance versus the applied voltage, the ZVS realizations of

MV and LV sides in the single-cell matrix-type SST become

more complicated than that in a AC-DC SST with constant DC

link voltage. Therefore, ZVS conditions for the single-cell

matrix-type SST should be analyzed carefully, and system

parameters should be designed properly to ensure ZVS over

full input voltage and load ranges.

In this paper, a single-cell matrix-type SST, as well as its

control method, is proposed for direct MV to LV power

conversion. The concept of dual-active SRC in [33] is extend to

the direct AC-AC SST, and a modulation scheme that achieves

ZVS at both MV and LV sides over full input voltage and load

ranges is developed. For the LLC SRC stage of the developed

SST with extra wide input voltage and bidirectional power

flow directions, the ZVS condition is analyzed in the time

domain in detail, and a general design guide of the key system

parameters to meet ZVS condition over full input voltage and

load ranges is developed. The effectiveness of the methods is

verified by simulation and experimental results under different

operation conditions. Compared with the conventional SSTs,

the presented SST has the potential advantages in conversion

efficiency, power density, reliability and control complexity

because of reduced power conversion stage, ZVS at both

primary and secondary sides over full input voltage and load

ranges, absence of the bulky energy storage elements, direct

MV AC to LV AC conversion with a single-cell configuration,

and unified control method for both forward and reverse power

flow directions.

The remainder of this paper is organized as follows: Section

II introduces the topology and operating principles of the

presented SST; Section III presents the ZVS conditions

analysis of the MV and LV sides, followed by the ZVS design

ensuring ZVS operation over full input voltage and load ranges.

In Section IV, the control scheme of the SST is developed to

achieve controllable output voltage, and the sinusoidal input

current is also proofed; Section V shows the simulation and

experimental results to verify the correctness of the presented

topology and method; Section VI draws the conclusions.

II. TOPOLOGY AND OPERATING PRINCIPLES OF THE SST

A. Topology

io

S11 S13

S10 S12

S1

S2

S3 S5

S4 S6

T L

S7

S8

L

ui

-

+

C

ii

i o

Unfolding Bridge LLC SRC Inverter

C

Csudc1

+

-

p1

p2

up

-

+ ip im

Lm

is

us

-

+ucr -+ udc2

+

-

S9

S14

uo

+

-

Co RL

Lr

Cr

Cossp

Cossp Cosss

Cosss

Cosss

Cosss

1:n

iL

idc1 idc1 idc2

idc2

Fig. 1. Schematic diagram of the proposed SST topology.

The developed SST topology is shown in Fig. 1, which

consists of an unfolding bridge, a LLC SRC and a single-phase

full-bridge inverter.

For the topology shown in Fig. 1, the unfolding bridge acts

as a line-commutated bidirectional rectifier and provides the

absolute value of the input sinusoidal voltage for the rear-end

LLC SRC. The switching states of the unfolding bridge as well

as the MV-side (denoted as primary-side in the rest texts)

DC-link voltage udc1, are only determined by the instantaneous

value of the input voltage. The LLC SRC consists of a split

DC-link, a half-bridge on the primary-side, an MF transformer

providing galvanic isolation and voltage scaling, and a

full-bridge on the LV-side (denoted as secondary-side in the

rest texts). The LLC SRC is chosen as the isolated DC-DC

stage for its simple operation, the possibility to achieve ZVS

for all switches, as well as low conduction losses and

high-frequency effects related losses. The half-bridge

configuration on the primary-side has the merits of the simple

construction and the natural voltage step-down characteristic

by a factor of two, which is beneficial to the design of the MF

transformer. The input filter of the primary-side DC-link

consists of the input inductor Li and film capacitors Cp1 and Cp2 ,

which is mainly used for filtering the high-frequency currents

generated by the LLC SRC to produce sinusoidal input current.

B. Operating Principles

Referring to the topology shown in Fig. 1, the operating

principles are explained as follows. For the front-end unfolding

bridge, when the input voltage ui is positive, switches S1 and S4

of the unfolding bridge are turned on. Otherwise, switches S2

and S3 are turned on. As a result, the primary-side DC-link

voltage is the absolute value of the input sinusoidal voltage.

In the presented topology, the LLC SRC is only used to

provide galvanic isolation and voltage scaling, where the

output voltage is controlled by the inverter. Therefore, the LLC

SRC is operated at its resonance frequency, which acts as a DC

transformer and provides a fixed voltage gain. Consequently,

the primary-side DC-link voltage udc1 is converted to the

secondary-side DC-link voltage udc2 with different amplitudes.

Different from the conventional LLC SRC, both the primary

and secondary side bridges are actively controlled with 50%

duty cycle. Fig. 2 shows the voltage and current waveforms in a

switching period Ts, where Tdp, up and ip are the dead time, the

Page 3: Topology and Control Method of a Single-Cell Matrix …pe.csu.edu.cn/lunwen/Topology and Control Method of a...having the advantages of load-independent ZVS feature and negligible

2168-6777 (c) 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.

This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2940514, IEEE Journalof Emerging and Selected Topics in Power Electronics

3

output voltage and the resonant current of the primary-side

bridge; Tds, us and is are the dead time, the output voltage and

the resonant current of the secondary-side bridge; im is the

magnetizing current of the MF transformer; Tp is the phase shift

between the primary and secondary side gate signals.

As can be seen from Fig. 2, the gate signals of the LLC SRC

with the presented dual-active control scheme are fixed and are

irrelevant to the power flow direction. During the voltage

transitions of the primary and secondary side, the tiny phase

shift Tp produces a small voltage-second product which is

applied to the resonant inductance Lr of the resonant tank,

causing tiny resonant current spikes at both sides of the MF

transformer. As a result, the spike generates a negative

resonant current at the secondary-side, discharging the

effective output capacitor of the MOSFETs to be turned on and

thus achieving ZVS operation of the secondary-side MOSFETs.

For the primary-side MOSFETs, the magnetizing current is

designed to be sufficiently high to discharge the effective

output capacitor of the MOSFETs during the dead time and

thus allow ZVS operation of the primary-side bridge.

Therefore, the presented control scheme is valid for both

forward and reverse power flow directions.

S5

S6

S7 S10&

S8 S9&

Gate

Co

ntr

ol

Vo

ltag

e

up us

Cu

rrent

ip is

im

t

t

TpTdp

Tds

Cu

rrent

ip is

im

-Ts/2 Ts/20

t

Forward power flow direction Reverse power flow direction

S5

S6

S7 S10&

S8 S9&

Gate

Co

ntr

ol

Vo

ltag

e

up us

t

TpTdp

Tds

-Ts/2 Ts/20

Fig. 2. Magnified voltage and current waveforms of the LLC SRC together

with the gate signals.

According to the requirements of the load, the single-phase

full-bridge inverter is modulated with high frequency, which

provides sinusoidal output voltage with the desired amplitude.

It can be found from the operating principle that the primary

and secondary sides DC-link voltages exhibit the absolute

value of the sinusoid shape waveform. The accurate feature of

the primary and secondary DC-link voltages can be analyzed

from the equivalent circuit of the SST shown in Fig. 3, where

the equivalent circuit is modeled as a second-order low pass

filter. It can be known from the equivalent circuit that both the

primary and secondary DC-link voltages exhibit the absolute

value of the sinusoidal shape except a tiny phase lag from the

input voltage and is irrelevant to the capacitance of the DC-link

capacitors in theory. Although the DC-link capacitors with

large capacitance are beneficial to suppress the voltage ripple,

it would cause unexpected input reactive power and decreased

power density. Therefore, a trade-off should be made between

the DC-link voltage ripple and the input power factor and

power density when choosing the DC-link capacitors.

L

ui/2-

+

2iii/4

2Cp

LdcRdc

Cs

io

-

+udc1/2

-

+udc2/n

Fig. 3. Equivalent circuit of the SST.

The time-varying primary and secondary side DC-link

voltages post a challenge to realizing ZVS of both sides across

the entire input voltage range. As a result, the ZVS conditions

should be examined carefully and the system parameters

should be designed properly to ensure ZVS operation over the

entire input voltage range. Besides, an appropriate control

scheme should be developed for the inverter for achieving

sinusoidal input and output waveforms simultaneously.

III. ZVS CONDITION ANALYSIS AND ZVS DESIGN

In general, high conversion efficiency is one of the most

desirable features for the SSTs. Therefore, it is preferable to

implement ZVS at both sides of the LLC SRC. Because both

the magnetizing current and the effective output capacitor of

the MOSFETs are time variable due to the absolute value of the

sinusoid shape DC-link voltages, the ZVS condition analysis

and ZVS design become more complicated.

A. ZVS Condition Analysis of the Primary-Side

As can be seen from Fig. 2, the turn off the loss of the

MOSFETs in the primary-side bridge can be ignored since the

MOSFETs turn off at the peak of the magnetizing current

whose magnitude is relatively small. Thus, this section mainly

focuses on the analysis of ZVS turn on.

As can be known from the operating principle of the LLC

SRC, the ZVS turn on behavior of the primary-side MOSFETs

is related to the primary-side DC-link voltage, the magnitude of

the magnetizing current, the primary-side dead time as well as

the effective output capacitor of the primary-side MOSFETs.

Assuming that the input voltage ui is given by

sini im iu U t (1)

where Uim and i represent the magnitude and angular

frequency of the input voltage. Then the magnitude of the

magnetizing current, denoted as Imp, can be expressed as

| sin | /8 mmp im i sI U t L f (2)

where fs is the switching frequency of the LLC SRC. In order to

realize ZVS turn on of the primary-side MOSFETs, Imp should

be large enough to fully discharge the effective capacitor

presented across the primary-side. Therefore, the ZVS

condition of the primary-side is described as

( | sin( ) | /8 ) 2 | sin( ) | mmp dp im dp i s ossp stray im iI T U T t L f Q C U t

(3)

where Qossp and Cstray are the charges associated with the

effective output capacitor of the primary-side MOSFET and

the total stray capacitance presented across the resonant tank

impedance, respectively.

It can be known from [30] that Qossp is a nonlinear function

of the applied voltage which is roughly given by

| sin( ) | | sin( ) |ossp im i im iQ a U t bU t (4)

where a and b are the specific parameters associated with the

MOSFET. Thus for the given system parameters including the

Page 4: Topology and Control Method of a Single-Cell Matrix …pe.csu.edu.cn/lunwen/Topology and Control Method of a...having the advantages of load-independent ZVS feature and negligible

2168-6777 (c) 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.

This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2940514, IEEE Journalof Emerging and Selected Topics in Power Electronics

4

magnetizing inductance and primary-side dead time, the

primary-side ZVS condition changes with the instantaneous

input voltage, and the lower absolute value of the input voltage,

the smaller ZVS margin of the primary-side. Therefore, the

switching frequency, the magnetizing inductance as well as the

primary-side dead time should be designed properly to ensure

ZVS operation of the primary-side across the entire input

voltage range. Besides, the generated tiny current spike to

realize the ZVS operation of the secondary-side would slightly

decrease the magnitude of the primary-side resonant current

during the dead time, which should be taken into consideration

when making the ZVS design of the primary-side.

B. ZVS Condition Analysis of the Secondary-Side

Different from the ZVS principle of the primary-side, ZVS

operation of the secondary-side is achieved by producing a tiny

spike in the secondary-side resonant current by introducing a

small phase shift between the gate control signals of the

primary and secondary sides. Thus, the current spike used to

discharge the effective output capacitor of the secondary-side

MOSFET so as to achieve ZVS, should be analyzed carefully.

Referring to the topology depicted in Fig. 1 and the

magnified waveforms of the LLC SRC in Fig. 2, the ZVS turn

on condition of the secondary-side MOSFETs can be analyzed

as the follows. The spike in the primary-side resonant current

during the dead time, denoted as pi , is given by

( / )

)

dp

p sp

rT

u u ni dt

L

(5)

where n is the turns ratio of the MF transformer. Accordingly,

the secondary-side resonant current during the dead time can

be written as

/s pi i n (6)

Assuming that the slope of up and us are constant during the

dead time, then the maximum possible charge that can be

discharged by the secondary-side resonant current during the

dead time is expressed as

[6 ( ) ]/122 3p ds s p rzvsmax p dsQ = k T T + k -k T nL (7)

where kp and ks are the slope of up and us during the turn of

process, respectively. Because kp and ks can be approximated as

| sin( ) | / , | sin( ) | / p im dp s im dsi ik U t T k nU t T (8)

Thus, equation (7) can be further deduced as 2 2 3| sin( ) |[6 ] /12 im ds dp r dpzvsmax i p ds dsQ U t T T nT T T nL T (9)

Since Tp+Tds Tdp, Qzvsmax can be expressed as 2 3 2 3| sin( ) |[( 3) ( 1) (2 3) 6 ]

12

im dp pi p dp dp p

zvsmaxr dp

U t n T T n T n T T TQ

nL T

(10)

If the charge associated with the effective output capacitor of

the secondary-side MOSFET and the total stray capacitance

presented across the secondary-side is smaller than Qzvsmax, then

ZVS turn on at the secondary-side can be guaranteed.

C. ZVS Design of the LLC SRC

As have been described in (3), the system parameters

including the switching frequency, the magnetizing inductance

and the primary-side dead time, can be properly designed to

fulfill ZVS constrain at the primary-side. When designing an

acceptable switching frequency, there are several factors that

may need consideration. The lower the switching frequency is,

the bulkier the converter, and the lower the turn off switching

losses. A higher switching frequency makes the benefits of the

LLC SRC more pronounced, but the additional magnetic-core

and turn off switching losses, the PCB-layout and system EMI

concerns, may have to be considered. Thus, fs =60 kHz is

selected in this work to make a trade-off between the efficiency

and the power density.

Once having determined fs, all that remains is to select a

proper Lm and Tdp. As can be seen from (3), both decreasing Lm

and increasing Tdp benefit achieving ZVS of the primary-side.

In general, smaller Lm produces higher turn off current and

higher RMS resonant current, which would cause both higher

switching losses and conduction losses. Similarly, longer dead

time leads to higher RMS resonant current and consequent

higher conduction losses. Therefore, a trade-off also needs to

be made when choosing Lm and Tdp. Besides, as having been

described in (4), the dead time required to achieve ZVS of the

primary-side at full udc1 range is nonlinear, and a longer dead

time is needed to realize ZVS at low udc1. As a result, a very

large Tdp or a variable Tdp according to the instantaneous udc1

would be required to achieve ZVS at full udc1 range. To keep

the dead time arrangement simple and maintain a low

conduction loss in the meanwhile, a constant dead time scheme

is designed. Therefore, there exists a tiny zone near the

zero-crossing point of udc1 that primary-side ZVS cannot be

achieved. This is reasonable because the switching losses can

be ignored due to the low switching voltage of the MOSFET.

By considering these factors, Lm and Tdp are designed as 100

µH and 1.4 µs in the prototype.

After determining fs, Lm and Tdp, the phase shift Tp to achieve

ZVS of the secondary-side can be selected based on the

specific turns ratio n and the chosen secondary-side MOSFET

according to (10). In this paper, Tp is designed as 100 ns.

IV. CONTROL SCHEME OF THE SST

Since the unfolding bridge is commutated with line

frequency and the LLC SRC is operated as a DCX, the control

of the unfolding bridge and the LLC SRC are relatively simple.

Thus, this section mainly focuses on the control of the rear-end

inverter.

A. Control Scheme of the Inverter

The overall control scheme of the rear-end inverter is shown

in Fig. 4, where*ou ,

*oi , iL and uinv represent the expected output

voltage of the inverter, the reference current of the output

inductor, the load current and the modulation voltage of the

inverter, respectively. A conventional voltage and current

double closed-control structure is adopted here, and the

proportional-resonant (PR) controller is selected to track the

sinusoidal voltage and current. The voltage and current PR

controller are designed as 2 2

20( ) 0.35

5 (100 )v

sG s

s s

and

2 2

30( ) 4.5

(100 )i

sG s

s

, respectively. And the detailed

design procedure using conventional frequency-domain

analysis tools is not given here for the sake of brevity. To

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5

improve the dynamic tracking speed, the practical output

voltage is used as a feed-forward term and added to the output

of the current controller. The final modulation voltage of the

inverter is then fed into the carrier-modulation module to

generate the gate control signals of the inverter.

Fig. 4. Control scheme of the inverter.

The carrier-modulation is given briefly as follows.

Assuming that the modulation voltage is given by

sinrefinv iu U t (11)

where Uref represents the magnitude of the modulation voltage.

Since the secondary-side DC-link voltage is featured by the

absolute value of the sinusoid shape, it is necessary to

compensate it by normalizing the initial modulation voltage

according to the instantaneous secondary-side DC-link

voltage:

2/inv inv dcu u u (12)

where invu is the normalized modulation voltage of the

inverter. Finally, the generated gate signals are applied to the

switches of the inverter, and expected output voltage is

obtained.

B. Analysis of the Input Current

For the presented SST, the goal of sinusoidal input current

and output voltage should be guaranteed simultaneously. As

can be inferred from the control scheme of the inverter, the

sinusoidal output voltage can be obtained easily by properly

synthesis, as shown in part A of Section IV. However, whether

the sinusoidal input current could be achieved should be

examined. Thus, this part gives a detailed analysis of the input

current.

Assuming that the output current is given by

sin o om ii I t (13)

where Iom and are the magnitude and initial phase of the

output current. Then the averaged value of the current '

2dci ,

denoted as '2dci , can be written as

'

2 2/ 2 / | sin( ) | imdc inv o dc inv o ii u i u u i nU t (14)

In steady state, the averaged value of the current 2dci ,

denoted as 2dci , equals to '2dci . Thus, the peak value of the

sinusoidal resonant current at the secondary-side, denoted as

spi , is expressed as

2/ 2sp inv o dci u i u (15)

Accordingly, the peak value of the resonant current at the

primary-side, denoted as ppi , is described as

pp spi ni (16)

Because of the direct AC-AC conversion without any energy

storage, the averaged value of the current 1dci , denoted as 1dci ,

also equals to the averaged value of the current '

1dci :

1 /dc ppi i (17)

Substitute (13)-(16) into (17), 1dci can be deduced as:

1 sin sin / | sin | ref om imdc i i ii U I t t U t (18)

When the input voltage satisfies ui>0, switches S1 and S4 in

the unfolding bridge are conducted. Thus, the input current ii

can be expressed as

1 sin / / i ref om im ref imdc i oi i U I t U U i U (19)

According to (19), the input current is sinusoidal with the

same initial phase as that of the output current. For the case of

ui<0, the same result can be obtained, and the derivation

process is not repeated here. Thus sinusoidal input current is

achieved under the developed scheme.

V. SIMULATION AND EXPERIMENTAL RESULTS

In this section, the functionality and performance of the SST

were firstly evaluated by simulation and then were validated

experimentally. The parameters in simulation and experiments

are listed in Table I. TABLE I

SYSTEM PARAMETERS OF THE SST

Parameter Simulation Value Experimental Value

Input voltage ui 5773 Vrms 220 Vrms

Input frequency i 314 rad/s 314 rad/s

LLC switching frequency fs 60 kHz 60 kHz

LLC resonant inductor Lr 100 µH 7.6 µH

LLC resonant capacitor Cr 8.5 µF 0.2 µF

Magnetizing inductance Lm 3 mH 100 µH

Turns ratio n 0.04545 2.15

LLC primary bridge switch - FCH072N60F

LLC secondary bridge switch - FCH072N60F

LLC dead time 1.4 µs 1.4 µs

Input inductor Li 5 mH 200 µH

Capacitor Cp1 and Cp2 500 nF 6.6 µF

Capacitor Cs 20 µF 2.2 µF

Inductor Lo 200 µH 400 µH

Capacitor Co 30 µF 3.3 µF

Inverter switching frequency 20 kHz 20 kHz

Power rating 30 kW 1 kW

A. Simulation

Fig. 5 shows the steady waveforms of the SST with forward

power flow direction. The input voltage was 5773Vrms and the

output parameters were set as *

ou =311V and RL=2 Ω ,

respectively. The waveforms shown in Fig. 5 consist of the

input voltage ui, the input current ii, the output voltage uo and

the output current io. As can be seen from Fig. 5, the input

current is nearly sinusoidal and in phase with the input voltage,

except for a slight phase advance caused by the capacitive

current drawn by the input capacitor. Besides, the output

voltage uo is also sinusoidal and tracks the reference very well.

Thus, it is clear that the presented SST is able to generate

sinusoidal input current and controllable output voltage.

In Fig. 6, a single-phase grid-connected inverter is used as

the active load to test the bidirectional power flow capability of

the SST. The load and power flow direction of the SST can be

changed by regulating the active component of the

grid-connected current iref of the grid-connected inverter. In

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6

this simulation, the active component of the grid-connected

current is set as 195A. Again, the desirable features of

sinusoidal input and output currents and precise tracking of the

output voltage are achieved. Besides, the input current is out of

phase with the input voltage, demonstrating reverse power

flow direction of the SST. The simulation result verifies the

bidirectional power flow capability of the SST.

Fig. 5. Simulated waveforms of the SST with forward power flow direction.

Fig. 6. Simulated waveforms of the SST with reverse power flow direction.

Fig. 7 shows the dynamic test of the system. In Fig. 7(a), iref

is set as -155A at first. Then iref is step from -155A to +195A.

The setup in Fig. 7 (b) is the same as that in Fig. 7 (a) except for

an initial iref of +195A and a final value of -155A. As can be

seen from Fig. 7, the system can change over between the two

power flow directions fast and smoothly, demonstrating the

good dynamic performance of the system.

(a)

(b)

Fig. 7. Simulated waveforms of the SST with iref stepping from (a) -155A to

+195A and (b) +195A to -155A.

(a)

(b)

(c)

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7

(d)

(e)

(f)

Fig. 8. Simulated waveforms of the LLC SRC. (a) and (d): DC-link voltage and resonant current of the primary and secondary sides. (b) and (e): Drain to

source voltage and the gate to source voltage of the primary and secondary

sides MOSFETs. (c) and (f): Magnified view of the drain to source voltage and the gate to source voltage of the primary and secondary sides MOSFETs

nearby the peak and zero cross point of the input voltage. (a)-(c) are the

waveforms under full-load condition and (d)-(f) are the waveforms under light-load condition.

Fig. 8 presents the simulated waveforms of the LLC SRC,

where udsp, ugsp, udss and ugss are the drain to source voltage

of the primary-side MOSFET, the gate to source voltage of

the primary-side MOSFET, the drain to source voltage of

the secondary-side MOSFET and the gate to source voltage

of the secondary-side MOSFET, respectively. Figs. 8(a)-(c)

show the waveforms under full-load condition. As a

comparison, the results under light-load condition are

depicted in Figs. 8(d)-(f). Fig. 8(a) and Fig. 8(d) show the

DC-link voltage and the resonant current of the

primary-side and the secondary-side under full-load and

light-load conditions, respectively. Fig. 8(b) and Fig. 8(e) depict the drain to source voltage and the gate to source

voltage of the primary-side MOSFET and the

secondary-side MOSFET under full-load and light-load

conditions, respectively. Fig. 8(c) and Fig. 8(f) are the

magnified view of the waveforms nearby the peak(left) and

the zero cross point(right) of the input voltage in Fig. 8(b)

and Fig. 8(e), respectively.

As can be seen from Fig. 8(a) and Fig. 8(d), the DC-link

voltage of the primary and secondary sides exhibits the

absolute value of the sinusoid shape, and the envelope of the

resonant current of the primary and secondary sides are

sinusoidal corresponding to the input voltage. Besides, it can

be noticed from Fig. 8(c) and Fig. 8(f) that for the both sides

MOSFETs, the rising edge of the gate to source voltage lags

behind the falling edge of the drain to source voltage over full

input voltage and load ranges, which verifies the presented

ZVS scheme and careful ZVS design of the LLC SRC.

B. Experiments

To validate the theoretical analysis and simulation results, a

SST prototype was built, as shown in Fig. 9. Due to the lack of

the MV experimental facilities and laboratory space at present,

a 1 kW 220Vrms to 220Vrms low voltage prototype was

implemented. For the switches of the unfolding bridge and the

LLC SRC, the conduction losses are the major part, thus 600V,

72 mΩ MOSFET FCH072N60F from ON Semiconductor is

selected. While for the switches of the inverter, high speed

650V, 40A IGBT FGA40N65SMD is used.

The experimental results shown in Figs. 10-13 correspond to

the simulation results shown in Figs. 5-8, and the experimental

conditions are similar as these in the simulation except the

voltage and power levels. As can be seen from Figs. 10-13, the

experimental results match the simulation results well, except

for higher distortions of the input and output currents during

the reverse power flow direction. The main reason can be

attribute to the poor current control performance of the external

grid-connected inverter. Because the SST only controls the

output voltage, and the input and output currents of the SST are

determined entirely by the grid-connected inverter.

Fig. 9. Prototype of the developed SST.

Fig. 10. Experimental waveforms with forward power flow direction.

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8

Fig. 11. Experimental waveforms with reverse power flow direction.

(a)

(b)

Fig. 12. Experimental waveforms of the SST with iref stepping from (a) -6.3A

to +6.3A and (b) +6.3A to -6.3A.

(a)

(b)

(c)

(d)

(e)

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9

(f)

Fig. 13. Experimental waveforms of the LLC SRC. (a) and (d): DC-link

voltage and resonant current of the primary and secondary sides. (b) and (e): Drain to source voltage and the gate to source voltage of the primary and

secondary sides MOSFETs. (c) and (f): Magnified view of the drain to source

voltage and the gate to source voltage of the primary and secondary sides MOSFETs nearby the peak and zero cross point of the input voltage. (a)-(c) are

the waveforms under full-load condition and (d)-(f) are the waveforms under

light-load condition.

Fig. 14. Measured nominal efficiency of the SST prototype.

To evaluate the efficiency feature of the SST, the system

efficiency is measured by the HIOKI 3390 power analyzer, as

shown in Fig. 14. The measured nominal efficiency achieves

96.1%. This is acceptable for a low voltage/power rating direct

AC-AC SST. It can be known from the calculated loss

distribution that the LLC SRC conduction losses account for

the largest part of the converter losses. Accordingly, by simply

replacing the half-bridge configuration of the LLC SRC with

the full-bridge configuration, the conduction losses could be

roughly decreased by a factor of two, resulting in a higher

efficiency for the low voltage prototype. It should be noted that

the power consumed by the auxiliary power supply is also

taken into account in the measurement.

It can be seen from the experimental results above that,

sinusoidal input current and output voltage, bidirectional

power flow capability and both ZVS operation at the primary

and secondary sides of the LLC SRC over full input voltage

and load ranges are achieved in the presented SST. Thus the

correctness and feasibility of the SST topology and control

scheme are verified by the experiments.

VI. CONCLUSION

In this paper, a single-cell matrix-type SST based on direct

AC-AC topology is developed for the direct MV AC to LV AC

power conversion, where the LLC SRC with fixed voltage gain

is the isolated stage and it has simple operation and the

capability to achieve ZVS in all MOSFETs over full input

voltage and load ranges. An active control scheme is

implemented for the LLC SRC to realize ZVS on both sides, by

inserting a tiny phase shift between the primary and the

secondary side gate signals. Furthermore, the ZVS implements

for both the primary and secondary sides are analyzed in details,

and the system parameters optimum design method for

achieving ZVS over extremely wide input voltage and load

ranges is presented.

A PR control scheme of the inverter stage is presented, it

simultaneously controls the output voltage and synthetize input

currents where sinusoidal input currents and output voltages

are achieved. Finally, a low voltage/power SST prototype is

built, and the full functions and system performance of the SST

are tested and evaluated, experimental tests at different power

levels and power flow directions show that all the MOSFETs in

the LLC SRC are operated under ZVS over wide input voltage

and load ranges, and sinusoidal input current and controllable

output voltage are achieved, the measured nominal efficiency

of the SST reaches 96.1%, and the correctness of the proposed

methods are verified.

By having the advantageous features of direct AC-AC

conversion without energy storage element, high reliability,

high power density, sinusoidal input and output, the presented

SST also have the merits of ZVS operation over full input

voltage and load ranges, bidirectional power flow capability

and simple structure, which makes it potential to replace the

LFTs in the distribution network applications.

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Hui Wang received the B.S., M.S. and Ph.D. degrees

from Central South University, Changsha, China, in 2008, 2011 and 2014, respectively. Since 2016, he

has been with School of Automation, Central South

University. His research interests include matrix converter, DC/DC converters and solid-state

transformer.

Yichun Zhang was born in Hunan, China, in 1996.

He received the B.S. degree in electrical engineering

and automation from China University of Mining and Technology, Xuzhou, China, in 2017. He is currently

pursuing the M.S. degree in electrical engineering at

Central South University, Changsha, China. His research interests include modeling and control of

solid-state transformer.

Yao Sun (M’13) was born in Hunan, China, in 1981.

He received the B.S., M.S. and Ph.D. degrees from

the School of Information Science and Engineering,

Central South University, Changsha, China, in 2004,

2007 and 2010, respectively. He is currently with the School of Automation, Central South University,

China, as a Professor.

His research interests include matrix converter, micro-grid and wind energy conversion system.

Minghui Zheng received the B.E. and M.E. degrees,

in 2008 and 2011 respectively, from Beihang University, Beijing, China, and the Ph.D. degree in

Mechanical Engineering, in 2017, from University of

California, Berkeley, USA. She joined University at Buffalo, in 2017, where she is currently an assistant

professor in Mechanical and Aerospace Engineering.

Her research interests include advanced learning,

estimation, and control with applications to

high-precision systems.

Xiao Liang received the B.E. degree from Hunan

University, Changsha, China, in 2010, and M.S. and Ph.D. degrees from University of California,

Berkeley, USA, in 2011 and 2016, respectively, all in

Civil Engineering. He joined the Department of Civil, Structural and Environmental Engineering at

the University at Buffalo in 2018. His research

interests include health monitoring and inspection of infrastructure systems through advanced data

analytics, model-based and machine learning.

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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2940514, IEEE Journalof Emerging and Selected Topics in Power Electronics

11

Guanguan Zhang received the B.S. degree and the

Ph.D. degree in automation and power electronics

and power transmission from Central South University, Changsha, China, in 2012 and 2018,

repectively. From December 2016 to December 2017,

she was a joint Ph.D. student supported by the China Scholarship Council with the Department of Energy

Technology, Aalborg University, Aalborg, Denmark,

where she focused on the reliability analysis of wind power system. She is currently a Postdoctoral

Research Fellow with the School of Control Science and Engineering,

Shandong University, Jinan, China. Her research interests include power converters, motor control and wind power system.

Kaiyuan Tan was born in Henan, China, in 1993. He received the B.S. degree from Central South

University, Changsha, China, in 2016. From 2016 to

2018, He worked for Pinggao Group Co., Ltd., which is a constituent company of State Grid of China. He is

currently pursuing the M.S. degree in electrical

engineering at Central South University, Changsha, China. His research interests include solid-state

transformer, fault diagnosis and fault-tolerant

control.

Jianghua Feng was born in Hengyang, China, on November, 19, 1964. He received the B.S. degree and

the M.S. degree in Electric Machine and Control

from Zhejiang University, Hangzhou, China respectively in 1986 and 1989 and his Ph.D. degree

in Control Theory and Control Engineering from

Central South University, Changsha, China in 2008. In 1989, he joined the staff of CSR Zhuzhou Institute

Co. Ltd., Zhuzhou, China, where he is CTO since

2010. His research interest is electrical system and its

control in rail transportation field, and now is a

professorate senior engineer and has several journal papers published in Proceedings of China Internat, IEEE International Symposium on Industrial

Electronics, International Power Electronics and Motion Control Conference,

IEEE Conference on Industrial Electronics and Applications, IPEC, IECON, ICEMS.