top quality non-metallic chain and fl ight scrapers - · pdf filetop quality non-metallic...
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• certifi ed quality• decades of success• fl exible use
Top quality non-metallic chain and fl ight scrapers
… and everything runs smoothly.
The clear advantage of PROBIG non-metallic chain and fl ight scrapers:PROBIG is a leader in continually operational treatment and scraping systems made of high quality plastics in rectangu-
lar basins. PROBIG non-metallic chain and fl ight scrapers combine lightweightness, a simple design and handling with
systems which boast maximum operational safety and durability. PROBIG has the capability to plan, install and service
complete systems and take care of the retrofi tting of existing systems.
4-shaft scraper (collecting bottom and fl oating sludge)How it works: Chain and fl ight scrapers convey the bottom sludge into a hopper and the fl oating sludge into the scum pipe. Application: e. g. municipal and industrial wastewater treatment plants.
3-shaft scraper (collecting bottom sludge)How it works: Chain and fl ight scrapers convey the bottom sludge to the sludge withdrawal device. Application: e.g. municipal and industrial wastewater treatment plants.
2-shaft scraper (collecting bottom sludge)How it works: Chain and fl ight scrapers convey the bottom sludge into a hopper. Application: e.g. drinking water treatment where the scraper is installed under a set of lamella.
2-shaft scraper (collecting fl oating materials)How it works: the fl oating materials are pushed using a chain and fl ight scraper over a ramp into the scum collecting channel. Application: e.g. surface scraper.
We can also off er you special solutions for extraordinary conveying tasks – for example, sand fi lters with high quality non-metallic sprockets. Give us a call!
Plastic drive chain Drive on motor bracket.Overload prevention via eff ective power meter
Reverse runner on stainless steel rails with PU sliding shoes
Base runner on PE rails and PU sliding shoes
Partitioned PU gearwheels with gearwheel protection rim and partitioned, water-lubricated bearing shell
Partitioned gearwheel with integrated bearing bush
Deviation stations instead of continuous shafts
Clean service.
Scrapers: GFK scrapers for basin widths up to max. 14 m are available. The plastic accessories for scraping systems – guide strips, ball bear-ings, sliding shoes, etc. – guarantee the greatest operational safety and durability.
Chains: The PROBIG range encompasses plastic chains for all basin sizes up to 140 x 12 m and for extraordinary conveying tasks too. Existing systems can be simply retrofi tted with PROBIG chain systems.
Sprockets: High-quality plastic materials and protective partitions ensure optimum durability in chains and sprockets. Sprockets up to max. 4000 mm are individually manufactured in accordance with customer requirements.
Skim channel for fl oating scum treatment
Adaptation of existing systems
Whether it is a modern in-
dustrial plant or a municipal
site: PROBIG produces waste-
water treatment and scraping
systems to meet the exact
demands and requirements of
customers. Many international
companies benefi t from our
expertise.
Our testimonials:
Industry:
• Agrana
• Bayer
• Borealis
• BP/Texaco
• Conoco
• Daimler
• Degussa
• DSM
• Esso
• Henkel
• InfraServ
• MOL
• OMV
• SCA
• Total
• Wacker-Chemie
Municipal:
• ARA Ljubljana
• RHV Salzburg
• City of Den Haag
• City of Gütersloh
• City of Podgorica
• City of Rotterdam
• City of San Remo
• City of Skopje
• City of Wolfenbüttel
Everything is interlocking.For your perfect overall result.Modern treatment and scraping systems need to fulfi l
the most diverse of requirements dependent on the
type and function of the system. PROBIG’s special solu-
tions are designed exactly for your individual system.
This off ers a range of possibilities which are as diverse
as our customers.
Crucial for your new system:
n System and dimension
The most diverse of components are used at PROBIG
dependent on the type and size of your (planned)
system.
n Type of medium
The nature and consistency of the treatment medium
– ingredients, pH-value, temperature, etc. – determine
the choice of quality plastics in all components.
n New construction or retrofi tting
The retrofi tting of existing systems has diff erent re-
quirements from completely new systems. PROBIG has
relevant special solutions for each situation.
n Operational mode
Various scrapers are used to scrape bottom and/or
fl oating scum dependent on the medium and the
quantity of scum arising.
We develop a treatment and scraping system made of
quality plastics on the basis of information provided
by you which conforms to your requirement profi le
exactly. – With maximum operational safety and two
to ten times greater durability than conventional steel
systems.
Give us a call! We will be pleased to give you a non-binding off er.
Chains Type Material Bolt material Partitioning (mm)
Breaking load (kN)
Perm. defl ection carrier member (°)
Conveyor chain
NCS720S POM Nylon 152.4 approx. 34 min. 17 to 35
HS730 cont. woven fi breglass
GFK continuous casting
152.4 approx. 100 min. 17 to 35
Drive chain NH78 Acetal resin 1,4301 66.3 approx. 23 –
HB78 1,4000 1,4000 66.3 approx. 107 –
Scrapers/accessories
Type/execution
Material Length (m) Dimensions (mm)
Scrapers Ultra High Strength
Polyester/Vinylester
10 – 14 112 x 195 For basin widths from 10 m
High load Polyester/Vinylester
6 – 10 80 x 191 For basin widths from 6 to 10 m
Sigma-PRO9 GFK, >45% Up to 6 76 x 190 For basin widths of up to 6 m
Sliding shoes Reverse runner PU or PE – 13 x 76 x 140 Sliding shoes can be applied
Base runner PU or PE – 13 x 76 x 114 on two sides
Base rails Left UHMW PE 3.048 10 x 76 The rails have fi ve longitudinal holes
Right UHMW PE 3.048 10 x 76 for mounting
Reverse running rails
Stainless steel 1,4301 / PE 6 < 60 x 60 x 6U 55 x 60 x 4
T-square with PE rail mounting
J-Track System Plastic GFK / PE 6.1 108 x 12.7111 x 5
UHMW PE sliding rails GFK scraper element
Wheels Type Material No. of cogs Pitch circlediameter
(mm)
Conveyor chain
NCS720S PU z=17z=19z=23
422.0469.4564.2
The conveyor chain wheels are equipped with a gearwheel protection rim for the longer durability of the chain
HS730 PU z=17z=12
422.0588.8
The wheels are supplied in diff erent versions: partitioned or in segments
Drive chain NH78/HB78 PU / PE z=11z=28z=40
235.2591.8844.6
• Sprocket mounted on fl ange • Partitioned version • Sprocket segments
Bearing Type Material
Wall bearing Split UHMW PE The wall bearings are water-lubricated.
Deviation bearing
Adjusting ring UHMW PE The deviation bearings are water-lubricated. Bearings can be used both for new constructions and adaptations. Various hole sizes are available for various shaft dimensions.
Technical data PROBIG non-metallic chain and fl ight scrapers:
Probig GmbH · Haid 57 · 4870 Vöcklamarkt · AustriaTel.: +43/76 82/22 633 - 0 · Fax: +43/76 82/22 633 - 20Probig high tech products GmbH Rupertusstraße 10 · 83395 Freilassing · GermanyTel.: +49/86 54/77 979 - 0 · Fax: +49/86 54/77 979 - 33offi [email protected] · www.probig.com