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  • 8/16/2019 Top Pile Brochure

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    Improves Is Always 1 

    拓湃机械成立于2011年,座落于有着“工程机械之都”之称的长沙市,一家专业生产定制型压桩设备的公司。以设计、生产、销售工程机

    械为主业的高新技术企业。公司占地33000平米,厂房8000平米,拥有员工120多人,设有“桩工机械工程技术中心”,专业研发设计人员20多

    人。公司自2011年创立以来,凭借不断创新的技术和以人为本的管理迅速崛起。主要产品包括:静力压桩机(标准型,定制型)、柴油锤、履

    带式打桩架,混凝土输送泵等。

    产品性能稳定可靠,畅销全国,出口全球多个国家和地区,包括香港,印度尼西亚,马来西亚,缅甸,菲律宾等。

    Founded in 2011,Toppile is an international company majoring in piling machinery equipment, located in Changsha City, Hunan

    Province-the city of machinery engineering, a national support high-tech enterprise in research, production and sales for construction

    machinery, occupies 33,000 square meters, workshop are 8000 square meters, with more than 120 employees, one "Piling Machinery

    Engineering Technology Center", more than 20 high-qualied experts in R&D.Toppile has developed quickly based on its advanced

    technology and human-oriented management. Toppile’s major products meet the national strategic plan and future development

    direction. Including hydraulic static pile driver(standard and customized type),diesel hammer, crawler piling rig, concrete pump.

    With stable and reliable performance, we enjoy high reputation in eld, Toppile machines exported to many countries and regions,

    including Hong Kong, Indonesia, Malaysia, Burma, Philippines etc.

    To pile Top pile 

    公司每款机型均采用3D软件设计,经电脑反复模拟测试后,再投入生产。如果是为您开发定做的特殊机型,您将可以先期看到该产品的3D

    图形,沟通更便捷。

    3D soft design is applied in every pile driver model , repeated imitation tested by computer , then models are put into production.

    For customization, Take a look at its 3D graphics rst, for easy communication.

    公司正朝着国际工程机械的发展潮流,加大技术投入,着力于人性化设计,使产品符合人机合一的理念。

    Much effort has been taken to increase the technical invest on our machines as well as humanized design, make machine

    harmonious with human operations.

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    ¶ÀÒñµÄ

    ¡°Plus Idea¡±úÆɼÆÄ

    Unique esign with 

     ¡°Plus Idea¡±

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    Improves Is Always 3 

    TPZB系列液压静力压桩机

    Hydraulic Static Pile Driver 

    整机运输及转场方便 Convenient transportation

    针对各海运集装箱与陆路运输车尺寸 ,优化设计各部件结构与拆装方案, 大大降低吊装和运输费用并提高工作效率。

    Optimized design for each structure components and disassemble program for reference various containers' size

    and inland shipment, greatly reducing lifting and transportation cost, improve working efciency.

    例如TPZB120+用卡车运输时长船伸缩、压桩油缸伸缩,整机整体运输不需要拆卸。

    For example,Both Long ship withdraw in the water level and piling cylinder withdraw to the level of the piling

    crossbeam when machine on the truck, so no need to disassemble whole machine when T120 delivery.

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    更新的液压系统以实现快速压桩 Rapid Piling

    针对客户快速压桩的要求,在保证成桩质量的前提下,通过完善液压系统布局、优化压桩

    机构设计以实现快速压桩的目的,经测试,同一工况,施工条件下,压桩速度较同行提高20%

    以上。

    Regarded to customer's repaid piling requirements, Plus Idea design is to optimize

    the hydraulic system and whole machine piling structure to achieve the purpose of rapid

     piling in the condition of ensu ring the pile quality, af ter tested, under the same work ing

    conditions, Toppile hydraulic static pile driver piling 20% faster than others.

    持续更新,由您做主 It’s Up To You…

    公司TP系列液压静力压桩机规格齐全,并提供众多菜单式选项,您可以自

    由选择各种配置组合,如有特殊需求可为您开发定做。

    Complete ranges of specifications of T series hydraulic static

     pile dr iver,supplyi ng lot s of menu opt ion s, var ious con figu rat ion s

    combination for your choice, customization available.

           

    ◎ 独特的边桩设计

    Creative Side Piling Device Design

    ◎ 第一架可以在室内施工的小型静压桩机

    The First Small tonnage Pile Driver working

    Room Inside

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    Improves Is Always 5  

    备注:TP指Toppile,ZB指机器中边桩通用,数字指代压桩力,数字后右上角的“+”指机器不仅能够达到所标压桩力,最大可达110%。

    TP means Toppile,ZB means Middle and Side piling are the same,

     Number means pil ing tonn age,

     the sign of + means the maximum piling force can be 110%.

    TPZB50+

    TPZB80+

    TPZB120+

    TPZB240+

    TPZB320+

    TPZB420+

    TPZB680+

    TPZB800+

    TPZB1000+

    额定压桩力 Rated piling pressure ( t f ) ≤55 ≤90 ≤130 ≤260 ≤350 ≤460 ≤740 ≤880 ≤1100

    压桩速度Pile driving speed

    (m/min)

    高速 High speed 9.1 9.1 8.5 8.2 8.2 7.8 7.5 6.5 6.5

    低速 Low speed 1.1 1.1 0.9 1.8 1.57 1.23 0.8 0.9 1.0

    一次压桩行程 pile stroke (m) 1.1 1.5 1.5 1.6 1.6 1.8 1.8 1.8 1.8

    一次行走距离 Pace(m)

    纵向 Longitudinal 0.6 1.6 1.6 2.2 3.0 3.6 3.6 3.6 3.6

    横向 Transverse 0.3 0.4 0.4 0.5 0.6 0.6 0.6 0.7 0.7

    每次转角 Angle range (°) 10 15 15 15 11 11 11 11 8

    升降行程 Rise stroke (m) 0.6 0.65 0.65 0.75 0.75 1.0 1.1 1.1 1.1

    适用方桩Square pile (mm)

    最小 min □150 □150 □150 □200 □200 □150 □150 □200适用于H型和其它异型钢桩及

    φ800管桩,600×600方桩

    Appicable for H-shapedAnd other special steel pile

    andφ800 tubepil,

    600×600 square pile

    最大 max □250 □300 □350 □400 □400 □600 □600 □600

    适用圆桩 Circle pile   最小min …… φ150 φ150 φ200 φ200 φ250 φ250 φ250

    f (mm)   最大 max …… φ300 φ350 φ500 φ500 φ600 φ600 φ600

    边桩距离 Side piling space(mm) 390 390 400 450 1000 680 680 680 1650

    功率 Power (Kw)   总功率 Piling Rate 30 29.5 45 66 90 90 141 157 135

    主要尺寸Mail dimensions

    工作长 Work length 3.00 8.00 9.00 10.00 12.00 13.20 14.00 14.00 17.7

    工作宽 Work width 2.50 4.25 4.35 6.20 6.55 7.31 8.36 8.56 8.40

    运输高Transporting high

    2.50 2.99 2.99 3.12 3.15 3.12 3.15 3.19 3.40

    总重量 (t) ≥Total weight 50 80 120 240 320 400 700 800 1000

     TPZB静力压桩机技术参数表(标准型)

    TPZB Hydraulic Static Pile Driver Technical Data (Standard)

    型号 type参数 parameter 

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    筒式柴油打桩锤

    TDH Diesel Hammer 

    拓湃出品的筒式柴油打桩锤是目前市场上应用最广泛的基础施工设备。该产品利用柴油机的原理

    和技术,具备强大的连续打桩能力和极高的打桩效率,其独立的强制润滑油泵技术,使其使用寿命明

    显延长。同时产品应用的目前世界上较先进的供油系统,结构紧凑,操作、维修方便,且弥补了静力

    压桩机不能够压斜桩的弱点。

    TOPPILE offers the cylinder diesel-oil piling hammers to the large scaled applied ranges

    of infrastructure construction in the present markets, by taking advantage of the diesel engine

    and technology, the hammers can drive piling continuously and efficiently with long life-

    term usage under adopting its independent full pressure lubrication pump. Meanwhile, these

     products have compact struc tures , convenient manipulat ion and maintenance due to the top

    advanced fuel-supply system currently in the world, which making up for the lack of static pile

    driver not to drive oblique piles.

    筒式柴油打桩锤主要有TDH06、TDH08、TDH12、TDH19、TDH25、TDH30、TDH36、

    TDH46、TDH50、TDH62. TDH80等系列,无论打陆地桩、海桩、斜桩均游刃有余,深得海内外客户

    青睐。

    Cylinder diesel-oil piling hammer are popular by the clients all over the world, including

    TDH06、TDH08、TDH12、TDH19、TDH25、TDH30、TDH36、TDH46、TDH50、

    TDH62. TDH80 etc., and almost expanding into the markets of land piling, marine piling and

    oblique piling and so on.

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    Improves Is Always 7  

    Unit TDH06  TDH08 TDH12 TDH19 TDH25 TDH30 TDH36 TDH46 TDH50 TDH62 TDH72 TDH80

    上活塞重量 Impact Weight(upper piston) KG 600 800 1280 1820 2500 3000 3600 4600 5000 6200 7200 8000

    每次打击能量 Power per stroke  N.m20400-

    9600

    27200-

    12800

    43520-

    20480

    61880-

    29430

    85000-

    39200

    102312-

    48510

    112896-

    56448

    156400-

    72128

    180000-

    8000

    217000-

    108500

    244800-

    122400

    272000-

    176000

    打击次数 Blows per minute 36-52 36-52 36-52 36-52 36-52 36-52 37-52 36-52 36-52 35-60 36-50 36-45

    作用于桩上最大爆炸力 Max.force of explosion pile KN 505 505 606 686 1304 1304 1695 1695 1770 1800 2140 2600

    适用于桩的最大重量Applicated Max. pile weight KG 2500 3000 5000 6000 7000 8000 10000 15000 20000 25000 27000 30000

    起落架钢丝绳最大直径 Max.rope diameter for trip gear  mm Φ20 Φ20 Φ20 Φ20 Φ22 Φ22 Φ26 Φ26 Φ26 Φ26 Φ26 Φ30

    油消耗 Fuel Consumption

    柴油 Diesel L/H 3.5 5 6.1 7 8.5 10 12.5 17 17 21.5 23.5 26

    润滑油 Lubricating oil L/H 1.5 1.5 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5 2.5 5

    容积 Volume

    柴油 Diesel L 31.5 31.5 34.5 37.5 63.5 63.5 83 83 81 98 107 129

    润滑油 Lubricating oil L 8.2 8.2 10 10 17.5 17.5 17 17 20.9 29.5 34 43.5

    重量 Weight

    起落架(约重)Gear Approx KG 160 160 160 160 175 175 600 600 600 600 600 1170

    柴油锤(约重)Hammer Approx KG 1850 2050 3110 3750 5550 6050 8200 9200 11400 12300 14800 16900

    外形尺寸 Dimensions

    柴油锤高度 Height of the pile hammer(a) mm 4418 4418 4450 4700 4910 4910 5270 5270 5560 5990 5980 6220

    带加长缸锤高度 Height of the pile ha mmer(a1) mm 4970 4970 5000 5300 5410 5410 5770 5770 6490 6480 6720

    下活塞最大外径 Outside diameter in lower piston(b) mm Φ350 Φ350 Φ440 Φ440 Φ560 Φ560 Φ660 Φ660 Φ670 Φ710 Φ760 Φ820

    锤最大宽度 Horizontal width of the pile hammer(c) mm 625 325 625 625 700 700 930 930 1002 980 1010 1100

    导向板螺栓中心到锤中心 Length of the centers between

    the hammer and the hammer guide screw(d)mm 200 200 280 280 235 235 275 275 320 380 405 350

    锤前后最大尺寸 Vertical height of the pile hammer(e) mm 730 730 770 795 930 930 1030 1030 1120 1130 1190 1376

    锤中心到导向中心 Space between hammer and guide(f) mm 370 370 395 405 485 485 530 530 544 560 585 720

    桩架导向中心距 Gear guide central space(g) mm 330 330 330 330 330 330/600 330/600 330/600 330/600 330/600 330/600 600

    油泵保护板到锤中心 Distance between the hammer

    center and protection board of the fuel pump(h)mm 300 300 327 337 380 380 440 440 460 480 500 495

    上活塞限制行程 Stroke Limited(L) mm 3573 3573 3492 3734 3842 3842 3693 3693 4029 4518 4518 4110

    TDH系列柴油打桩锤技术参数表

    TDH Diesel Hammer Techinical Data

    型号 type参数 parameter 

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    履带桩架

    Crawler Piling Rig 

    履带桩架采用履带行走,电控驱动,塔架可360度全回转、起落方便快捷,主卷扬和副卷扬可同步控制或分开控制,大范围微调精准定位。根据施工要求可配挂悬挂钻孔机,液压

    打桩锤及柴油锤等多种设备。

    The Crawler Piling Rig is electric driven and stepped with the crawler, the tower frame is 360 degree rotatable with convenience landing, the master hoist winch and

    the deputy can be synchronized control or separate control, which has a wide range of line-tuning precise positioning. According to the construction requirements, it can be

    matched with the hanging drilling machines, hydraulic piling hammers and diesel hammers and other equipment.

    系列履带桩架主要有TPC60、TPC90、TPC120等系列。具有低噪音、无振动。无废气公害、整体机动灵活。附属设备少,整体设计个性化等特点,产品技术性能达到国家领先

    水平。

    Crawler Piling Rig series includes TPC60,TPC90,TPC120.etc.With the character of low noise, low vibration, no exhaust pollution, mobile and exible operation, less

    ancillary equipment, individual overall design, the technical performance of this product is leading up to the national lever.

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    Improves Is Always 9  

    注:TPC60为伸缩履带,自行起架;TPC90及TPC90及

    TPC120是履行走支架机分本运输,组合有拆装用油缸

    支力安装。行走液压电机两种方式可选。

    TPC60 TPC90   TPC120

    履带工作全长(投影) Working crawler length (mm) 4800 6000 6300

    履带工作全宽  Working crawler width(mm) 4800 5000 5000

    主机运输尺寸 Tranportation Dimension 19×3.0×3.2 18×3.2×3.2 10×3.2×3.2

    作业装置最大负荷 Max.working Load capacity 15 25 40

    配SMW工法最大型号 Max.type of SMW 650 850

    配钻孔机动力头最大型号 Max.drilling head type 450 480 580

    配振动锤最大型号 Max.type of vibration hammer 60 90 120

    钻孔深度 Drilling depth(m) 27 28 30

    最小离地 300 360 360

    桩架最大高度Max.height of drilling rig 30 32 34

    桩架管直径 Diameter of piling pipe(mm) 530 630 720

    主提升速度(5吨)Main lifting speed(5T) 20m/min 20m/min 20m/min

    主卷扬拉力 Main winch power 5T 5T 5T

    副提升速度(3吨)Auxiliary lifting speed(3T) 10m/min 10m/min 10m/min

    副卷扬拉力 Auxiliary winch power  3T 3T 3T

    桅杆允许最大提拔力 Max.lifting power for drilling mast 40T 40T 60T

    行走速度 Travel speed 0.6km/h 0.6km/h 0.6km/h

    钻孔最大直径 Max.drilling diameter  800 800 800

    爬坡量力 Climbing capacity 30% 30% 30%

    回转速度 Swing speed 0.35r/min 0.35r/min 0.35r/min

    运输重量 Transpotation weight 36T 38T 40T

    最大行驶负荷 Max.travel load capacity 50T 70T 120T

    接地比压(满载) G round pressure (full loaded) 0.10MPa 0.10MPa 0.12MPa

    履带板宽度 crawler width(mm) 700 800 800

    履带桩架技术参数表

    TPC Crawler Piling Rig Technical Data

    型号 type参数 parameter 

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    10  

    混凝土泵

    Concrete Pump 

    液压系统 Hydraulic system

    ◎ 开式液压系统:双泵双回路开式液压系统具有油泵寿命长,抗油液污染能力强,换向迅捷有力维修简单的特点。

    ◎ 双重过滤技术:液压系统采用吸一回油双重过滤机制,最大程度过滤液压系统工作中产生的杂质,滤芯寿命长,液压元件可靠性大大增加。

    ◎ 电液换向控制技术:采用接近开关非接触式拾取换向信号,通过编程控制器,优化主油缸和摆动油缸的换向时间,减少堵管现象发生。

    The open hydraulic system with three-pump and three-circuit is adopted for this products. The constant power control and pressure cut-off control can promise a multistage

    and reliable main pump. The equipped leading coverow valve makes the overow to be safer. The main pumping circuit and "S" valve circuit are independent to each other,

    which makes the work system reliable and the changeover steady. Taper sealing and ange connection can ensure the hydraulic circuit with features of reliable seal, simple

    and low-cost maintenance.

    电控系统 Electrical system

    ◎ 可输程控制技术:全部电气逻辑控制通过可编程控制器实现,安全准确,可靠性极高。

    ◎ 多重保护技术:电气系统设有低气压电压启动,电气系统显示及短路保护,电机过载保护,柴油机故障报警等多重保护措施,减少误操作对设备的损坏。

    ◎ 发动机油门自动控制技术:等泵送启动时,发动机自动加油和转速升至作业工况相匹配的高转速,停止泵送时,发动机转速自动降至急速,从而达到省油及延长发动机寿命的目的。

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    Improves Is Always 11 

    泵送系统 Distribution system◎ 采用高韧度,高耐磨材料制作的砼活塞,使用寿命较传统砼活塞提高2倍以上,而且不易磨损输送缸。

    ◎ 耐磨硬质合金眼镜板、切割环、S阀管。

    ◎ 流线型料斗搅拌机构具备高可靠性。

    During the designing of key parts, such as hopper, "S" pipe and other vital components, some advanced modern design methods are adopted to analyze it's stress state,

    structure stiffness, stress concentration and other relevant situations on the purpose of making it's structure more reasonable, it's stiffness stronger, and it's technology more

     better. The disribution system is equipped with folating anti-wearing ring, which can antomatically compensate the wearing gap bet wwen "cut ting ring" and "spectacle-

     plate" to ensure pump outlet pressure. "Cut ting ring", "spectacle-plate" and other wearing parts using hard alloy material can guarantee the components with a nice working

     performance and a long ser vice lift. What's more supporting wheeels have manual, hdraulic lif ting and other forms for optional.

    第II代搅拌拖泵一体机 Concrete Mixing Pump

    ◎ 搅拌与泵送完美的结合,是您首选的动力。

    The perfect combination of mixing and pumping.

    24V direct-current supply is adopted for the electrical system. The electrical components are 100% imported, which can guarantee reliable system and simple trouble-

    shooting. Diesel is equipped with automatic throttle, wired or wireless remote controller upon demands is convenient to operate from long distance. The technology of

     proximity switch and contactless changeover can ensure steady changeover.

    ◎ 搅拌拖泵适用于中小型,地基打庄等大骨料混凝土的输送,特别适用农村小型民用建设;乡镇

    及新农村建设;矿洞、公路铁路隧道等各种洞内施工;地质灾害边坡治理;基础灌溉等混凝土浇

    筑量大或空间狭窄等施工特点。

    Applied to small and medium foundation piling and other large aggregate concrete

    delivery, especially for small rural civil construction; towns and new rural construction;

    mined road, rail tunnels construction; Geology disaster slope management; foundation

    concrete pouring; large irrigation and other construction in the narrow space.

    ◎ 搅拌与泵送合二为一,操作简单,移动方便灵活,性能稳定。Mixing and pumping into one machine, with simple operation,

    convenient and exible mobile and stable performance.

         

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    12 

    混凝土输送泵技术参数表

    Concrete Pump Technical Data

    型号 type

    参数 parameter 

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    Improves Is Always 13 

     马来西亚

     Perlis输电站基础项目

    印度尼西亚

    Anyor棕榈油工厂码头基础项目

     印度尼西亚

    Makassar基础项目

    为客户创造价值即为自身创造价值,

    Toppile 秉承为客户服务的理念携手创造桩工设备领域美好的明天。

    Creating value for customer is to create value for ourselves,

    Toppile adhering to the concept of serving customer to create a better tomorrow in the pile driving eld.

    Foundation Piling

    Project in Perlis Power

    Stationin,Malaysia

    Piling Project

    in Anyor Palm oil

    Factory Port Foundation

    works,Indonesia

    Piling Project in

    Makassar,Indonesia

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    Address: Guangsheng Rd.,Shaping Industrial Zone,Kaifu District,Changsha,Hunan,China.

    P.C.: 410000 Tel/Fax:+86 731 86781177

    http://www.toppile.com.cn

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