tomato processing industry growth, market and plant setup report

Tomato Processing Plant Project

Report: Industry Trends,

Manufacturing Process,

Machinery, Raw Materials, Cost

and Revenue

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Rising Fast Food Consumption Driving the Global Tomato Processing Industry

A number of factors are currently driving the growth of the tomato processing industry. These includechanging food habits, rising incomes, urabanisation, emerging markets, growing consumption (especially byteenagers and youngsters) of fast foods, etc.

The origin of tomatoes can be traced to South America with the Mexicans being the first people to domesticateit as a food. The consumption of tomatoes spread throughout the world following the Spanish colonization ofthe Americas and today tomatoes are grown in over 150 countries. Tomato processing, which began with themanual canning of tomatoes in 1847 currently represents a highly organized industry with sales worth billionsof dollars.

Around 80% of the tomatoes produced worldwide are consumed as fresh, whereas the remaining 20% areutilized in the tomato processing industry. Processed tomato products include- peeled tomato, partiallydehydrated tomato, diced tomato, tomato snacks, tomato paste, ketchup, soup, juice, sauce, powder andconcentrate. Among all these products, tomato ketchup and tomato sauce in small packages have seen a rapidgrowth in the past few years. The United States currently represents the world’s biggest tomato processoraccounting for more than one third of the total global tomatoes processed. Other major countries include- Italy,China, Turkey, Iran, Spain and Brazil.

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As an important flavoring ingredient, processed tomato products are extensively used in the food processing

industry, fast food joints, hotels, restaurants and in house-hold consumption. A number of factors are

currently driving the growth of the tomato processing industry. These include changing food habits, rising

incomes, urabanisation, increasing snack food consumption, emerging markets, growing consumption

(especially by teenagers and youngsters) of fast foods, etc.

IMARC’s latest study “Tomato Processing Plant Project Report: Industry Trends, Manufacturing Process,

Machinery, Raw Materials, Cost and Revenue” provides a techno-commercial roadmap for setting up a

tomato processing plant. The study, which has been done by one of the world’s leading research and advisory

firms, covers all the requisite aspects of the tomato processing industry. This ranges from macro overview of

the market to micro details of the industry performance, processing and manufacturing requirements, project

cost, project funding, project economics, expected returns on investment, profit margins, etc. This report is a

must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who are

planning to foray into the tomato processing industry in any manner.

Key Questions Answered in This Report?

• What are the key success and risk factors in the tomato processing industry?• How has the tomato processing industry performed so far and how will it perform in the coming years?• What is the structure of the tomato processing industry and who are the key players?• What are the various unit operations involved in a tomato processing plant?• What is the total size of land required for setting up a tomato processing plant?• What are the machinery requirements for setting up a tomato processing plant?• What are the raw material requirements for setting up a tomato processing plant?

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• What are the utility requirements for setting up a tomato processing plant?• What are the manpower requirements for setting up a tomato processing plant?• What are the infrastructure costs for setting up a tomato processing plant?• What are the capital costs for setting up a tomato processing plant? • What are the operating costs for setting up a tomato processing plant? • What will be the income and expenditures for a tomato processing plant?• What is the time required to break-even?

Table of Contents

1 Research Methodology2 Executive Summary3 Introduction4 Tomato Processing Industry Analysis4.1 Global Tomato Industry4.1.1 Historical and Current Market Trends4.1.2 Market Breakup by Region4.1.3 Utilization Patterns4.2 Global Tomato Processing Industry4.2.1 Historical, Current and Future Market Trends4.2.2 Market Breakup by Region4.2.3 Market Breakup by Product Type4.3 Major Players4.4 Tomato Processing Industry: Key Success and Risk Factors4.4.1 Key Success Factors4.4.2 Key Risk Factors


5 Tomato Processing Plant: Production of Tomato Paste and Tomato Sauce5.1 Tomato Processing Plant: Detailed Process Flow5.2 Tomato Processing Plant: Various Types of Unit Operations Involved6 Project Details, Requirements and Costs Involved6.1 Land, Location and Site Development6.2 Plant Layout6.3 Plant Machinery6.4 Raw Materials6.5 Utilities6.6 Manpower6.7 Other Capital Investments7 Tomato Processing Plant: Loans and Financial Assistance8 Tomato Processing Plant: Project Economics8.1 Capital Cost of the Project8.2 Techno-Economic Parameters8.3 Product Pricing8.4 Income Projections8.5 Expenditure Projections8.6 Financial Analysis

List of Figures

Figure 4 1: Global: Tomato Production Volume (In Million Tons), 2007 – 2014Figure 4 2: Global: Tomato Production: Breakup by Countries, 2014Figure 4 3: Global: Tomato Utilization Patterns (in %), 2014


Figure 4 4: Global: Tomato Processing: Consumption (in Million Tons), 2007-2014Figure 4 5: Global: Tomato Processing: Consumption Forecast (in Million Tons), 2015-2020Figure 4 6: Global: Tomato Processing: Consumption Breakup by Region (in %), 2014Figure 4 7: Global: Tomato Processing: Consumption Breakup by Type (in %), 2014Figure 4 8: Global: Tomato Processing Market: Capacities of Top 30 Players (in ‘000 Tons)Figure 5 1: Tomato Processing: Conversion Rates of ProductsFigure 5 2: Manufacturing Process of Tomato Sauce and Tomato Paste: Detailed Process FlowFigure 6 1: Tomato Processing Plant: Proposed Plant LayoutFigure 8 1: Tomato Processing Plant: Breakup of Capital Costs (in %)Figure 8 2: Tomato Processing Plant: Processing Cost Breakup (in %)

List of Tables

Table 6 1: Tomato Processing Plant: Costs Related to Land and Site Development (in US$)Table 6 2: Tomato Processing Plant: Costs Related to Civil Works (in US$)Table 6 3: Tomato Processing Plant: Machinery Costs (in US$)Table 6 4: Tomato Processing Plant: Raw Material RequirementsTable 6 5: Tomato Processing Plant: Costs Related to Salaries and Wages (in US$)Table 6 6: Tomato Processing Plant: Costs Related to Other Capital Investments (in US$)Table 7 1: Details of Financial Assistance Offered by Financial Institutions in IndiaTable 8 1: Tomato Processing Plant: Capital Costs (in US$)Table 8 2: Tomato Processing Plant: Techno-Economic ParametersTable 8 3: Tomato Processing Plant: Income Projections (in US$)Table 8 4: Tomato Processing Plant: Expenditure Projections (in US$)Table 8 5: Tomato Processing Plant: Cash Flow Analysis Without Considering the Income Tax LiabilityTable 8 6: Tomato Processing Plant: Cash Flow Analysis on Considering the Income Tax Liability


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tomato processing industry growth, market and plant setup report

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