tomas lagerberg, research manager automation, abb ......14 what is key for industrial products? §...

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© ABB GroupMay 6, 2016 | Slide 1

DigitalizationThe Fourth Industrial Revolution!?

Tomas Lagerberg, Research Manager Automation, ABB Corporate Research, Västerås

Four Exciting Gadgets and One Must Go…Technology is Fun!


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What are We Doing at ABB?


We make sure that “two holes in the wall”are not just “two holes in the wall”,but rather a secure source ofenvironmentally friendly electricity…

…and that the factories of the worldcan produce what they want in anefficient, safe and sustainable way!

Power and Productivity for a better World!

Fourthrevolution?


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Industrial Revolutions


Industry 4.0 – today and tomorrowIndustrial Digitalization

Industry 1.0 – 18th centurySteam engine

Industry 2.0 – 20th centuryMass production,electrification,assembly lines

Industry 3.0 – 1970'iesMicroprocessors and software

§ABB has for many years offered connected products§ABB has for many years offered connected products

Many International Initiatives"Re-industrialization or new industrialization"


§ Industrie 4.0: German initiative initiated by theGerman government. 500 MEUR over three years.

§ Smart Manufacturing Leadership Coalition

§ Advanced Manufacturing program

§ Intelligent Manufacturing program

§ Smart Industry

§ Made Different

§ Made

§ EFFRA

§ …

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WHAT IS DIGITALIZATION?TECHNICAL DRIVERS


DigitalizationHas Anything Happened the Last 10 Years?

§ Music§ Watch TV & movies§ Book travel§ Book accommodation§ Taxi§ Books§ Clothes§ Food§ Education§ Maps§ Banking§ Knowledge§ Betting§ Mail§ …© ABB Group

May 6, 2016 | Slide 8

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Industrial DigitalizationScope?


Production

R&D

Maint.Sales

SupplyM

gmt

Custom

ers

Distribution

Sub-supplier

Sub-supplier

Sub-supplier

Sub-supplier

Q, IT, etc

Partner PartnerPartner

§ Product offering &business models

§ Distribution§ Market channels§ Customer contacts§ Product development &

innovation§ Production & maintenance§ Collaboration with sub-

suppliers§ Integration in the energy

system

Energy

DigitalizationDrivers


Internet of Things Wireless Communication Big Data Analytics Visualization Cloud

Mobility Digital Natives Moores law Price Collaborative Robots

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”The Memory Revolution”

Bring all your information anywhere.Today available with up to 256 GB, i.e.

appr. 192.000 diskettes!!

Source: www.kingston.com© ABB GroupMay 6, 2016 | Slide 12

”The Memory Revolution”


1984198419841984

Sources: www.lacie.com, www.gizmodo.com

4 TByte, 120 USD!!(corresponding to

2.780.000 diskettes!)

20162016

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Internet of Things (IoT) – Cyber Physical Systems


Many withsensors

“The Cloud”

Things?


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Things?


Things? – Estimote Sticker

§ 32bit ARM computer with 256 kB Flash

§ Temperature sensor (-20 - +50 degrees C)

§ Accelerometer

§ Bluetooth Low Energy

§ 70 meters

§ Range & Proximity

§ 1 year battery life

§ iBeacon compatible

Pack of 10 – 99 USD


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Internet

IPv6:§ 32 -> 128 bit address field

§ 3,4 * 1038 addresses

§ 57 million addresses per gram of the mass of Earth!!

“The Cloud” – What ?


§ Access to unlimited storageand processing power

§ Scalability – ”Pay per use".

§ Investment -> Operation cost

§ Ultimate IT-outsourcing

§ Access from anywhere &mobility

§ Cyber Security!?

§ Availability!?

§ Access performance!?

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Storage of Data in the Cloud

Big Data Analytics – What is it?

§ There is basically unlimited amount of data available!

§ Data and information is worthless!

§ You need knowledge that you can act upon – Decision support

§ Then you need:§ Data storage

§ Algorithms (statistics, machine learning, AI etc.)

§ Visualization

§ … and domain knowledge!

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3D Visualization – Computer Gaming


Sources: www.ea.com, us.blizzard.com, www.steampowered.com

Industrial 3D Visualization with Gaming Technology


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3D Visualization of Windfarms

3D Visualization of Windfarms


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Mobile DevicesVery Powerful Computers!

© ABB Group

§ Processing power

§ Graphics

§ Sensors

§ Communication

§ Data speed

§ Storage

§ Accessibility

§ Apps & AppStore

§ …

ConsumerProducts

ComputerGaming

eHealth

Mobilephones

Media/enter-

tainmentSocial media

Cars

eCommerce

Where is the Development?

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What is Key for Industrial Products?

§ Availability- operation 365/24/7

§ Real-time behavior- “nothing” must disturb the process

§ Predictability – system must behave as expected

§ Tough Environments – moisture, electro-magnetic disturbances,temperatures etc.

§ Safety – personnel and equipment safety highest priority

§ Security – Protection against illegal entry and sabotage evermore important

§ Longevity –extend, upgrade,modernize etc. during avery long time period(5-30 years)


Five Key Technologies for Digitalization

Technologies/"hype"

Mobility

Analytics Cloud Computing

Data storage

Internet of Things

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Mobility

Five Key Technologies for Digitalization

Technologies/"hype"

AnalyticsCloud Computing

Data Storage

Internet of ThingsWhat the Customer Really Needs

Higherproductivity &

greaterflexibility

Improvedresourceand assetutilization

Lowercosts and

simplerprocesses

Enhancedsafety andsecurity

Improveddecisionsupport

Collaborative Robotics

© ABB Group

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Collaborative RobotsYuMi – Worlds First Safe Industrial Robot

The Fourth Industrial (r)evolutionIoTSP

People Things

Services

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The Mobile Phone - What Happened?

Apple’s vision ?”The future of phones are Apps””The future of phones are Apps”

ABB Vision for Industrial Equipment

“The future of Industrial Equipment is Apps!”“The future of Industrial Equipment is Apps!”

Our Vision ?

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Slide 40© ABB

The ”Conventional” Digital Twin Concept

§ Represent every Thing witha replica in the cloud

§ Connect and empower itwith advanced services

§ One App per thing / familyof things

ABB’s Aspect Object TechnologyThe ABB Digital Twin Concept - Today

Process Object (Thing) functionality:§ Faceplates, Graphic Symbols§ Alarm management§ Trend, History§ Drawings§ Instructions§ Video§ Asset data§ …

Aspect Object

DocumentsAlarms Maintenance CMMSTrends DrawingsGraphics Faceplates Video Asset MonitoringControl

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Things – Aspect Objects People

Apps - Services

Aspect ObjectsInternet of Things, Services & People

InformationModel

Aspect ObjectsCloud Empowered Apps

§ Auto configuration§ Optimization§ Usage Analysis§ Speech recognition§ Mail§ Chat§ Spare parts§ Purchasing§ Machine learning

Aspect Object

Auto Configuration Optimization Usage Analyze Speech recognition Mail Chat Spare parts Purchasing Machine learning Geography

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Sample chat with a drain system

Future Collaboration Between Things, Services & People?

AG110

DS1

LT112

Hi Tom,Can’t start P112pump!

Why not?

I have talked to the Level indicator LT112that indicates empty. Agitator AG110 saysthat the motor still uses normal torque. Wehave agreed that the level indicator probablyis broken.

I agree.

Ignore Level indicator and continue draininguntil Agitator torque is reduced to zero.

By the way, pls order a new level indicator

Drain system DS1 Tom, operator on dutyP112

Chat

Machine learning

EXAMPLES FROM ABB


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IoTSP: Robotics


The customer can access operation and maintenance information frome.g. mobiles or tablets – "MyRobot"

The information is available everywhere and anytime

Intelligent and connected robots

Data sent to central servers for backup, reporting,diagnostics, and benchmarking

Central service center can remotely supervise customer's robots24/7/365

Analysis to optimize robot operation and predict maintenance needs

Services

Things

People

§Industry 4.0 in action – since almost 10 years!§Industry 4.0 in action – since almost 10 years!

IoTSP – Motor DiagnosticsMobile Measurements


Challenge:

Cost

Old equipment

ABB solution:

Use mobile with built-in sensors for diagnostics

§ Accelerometer for vibrations

§ Compass for magnetic field

§ Microphone for noise

Quick health check to decide on further actions:

§ Store fingerprints and identify trends

§ More thorough analysis

§ Further action from service specialist

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ABB’s New Smart Sensor for LV Motors


§ Pre-mounted or retrofitted

§ Low cost

§ Low power

§ Wireless

§ Integrated sensors to monitor:

§ Vibration

§ Temperator

§ Energy consumption

§ Cloud based services

IoTSPTrim Optimization


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IoTSP - EMMATrim – Not Optimal

IoTSP - EMMATrim – Almost Perfect


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WHAT ELSE IS IMPORTANT?

Wearables – Computers You Wear!

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Smart Clothes & Wearable Technology

Good User InteractionInvolve the Users in the Product Development!

§ The large gap between users and developers oftenresults in products that are difficult to use

§ By connecting users and developers we createconditions for products that are easy, effective andfun to use!

© ABB Inc.May 6, 2016 | Slide 59

User

(Customer)

Processline

responsible(Customer)

Purchaser

(Customer)

Customerresponsible

(ABB)

Marketresponsible

(ABB)

Productresponsible

(ABB)

Projectmanager

(ABB)

Developer

(ABB)

User(Customer) Developer

(ABB)

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Same User Interface for All Users?


Same User Interface for All Users?


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ABB – User Centric Design


Let’s Take a Closer Look at Eric, a Young OperatorEric = Efficient?

§ Bored

§ No self-confidence

§ Not have the same background ashis older colleagues

§ Totally dependent upon theexperienced operators

§ Considered uninterested (and maybea bit stupid) by his colleagues

§ He feels like he is at the wrong place!

© ABBMonth DD, YYYY | Slide 63

Hopeless situation?

OMG, nothingever happens!

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Let’s Take a Closer Look at EriceSports – Computer Gaming


Let’s Take a Closer Look at EricEric = Efficient!


Eric when playing StarCraft:

§ extremely self-confident

§ has more than 200 APM

§ gets at least 5 adrenalin kicks per minute

§ feels self-realization and being part of a large community

§ is fantastic at multi-tasking

§ continuously learns new things

§ gets immediate feedback

Gamification!!!

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Future Workforce…


Operator? Maintenance engineer?

Robot programmer? Production planners?

Plant manager?

Augmented Reality


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Google – Project Glass


Microsoft HoloLens


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Microsoft HoloLens


3D Printers – Desktop Production


§ Today plastics

§ Today single material, single color

§ Today slow

§ Today expensive

§ Today plastics

§ Today single material, single color

§ Today slow

§ Today expensive

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3D Printers – “Digital Fabs”Robot Spare Part!


Social media


72.000.000.000.000 emails

55% opened on mobile

45% spam500.000.000 tweets/day

320.000.000 monthly active users

6.000.000.000 hours / month

400 new hours / minute

Gangnam Style has 2.555.840 085 viewings

1.590.000.000 monthly active users

>50% of North American population

150.000.000 new users

4.750.000.000 shares/day

4.500.000.000 likes/day

- Some Facts 2015

2010

2005

2006

2004

400.000.000 monthly users

80.000.000 photos/day

40.500 likes/second

9.600.000.000.000 SMS

260.000 per second

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Puchi Puchi!!??


Four Exciting Gadgets - One does not Belong…


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SUMMARY!


Summary!Industrial Requirements

§ Reliability

§ Real time behavior

§ Predictability

§ Tough environment

§ Safety

§ Security

§ Longevity


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Summary!The User in Focus


Summary!Rapid Technology Development


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Summary!The Fourth Industrial (r)evolution – Internet of…

People Things

Services

Mobility

Summary!Value Creation for the Users – Not Just Technology!

Technologies/"hype"

Big Data Analytics Cloud Computing

Data Storage

Internet of Things

What the Customer Really Needs

Higherproductivity &

greaterflexibility

Improvedresourceand assetutilization

Lowercosts and

simplerprocesses

Improvedsafety andsecurity

Betterdecisionsupport

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Summary!Digital Transformation of the Enterprise


Production

R&D

Maint.Sales

SupplyM

anagement

Custom

ers

Distribution

Sub-supplier

Sub-supplier

Sub-supplier

Sub-supplier

Q, IT,etc.

Partner PartnerPartner

§ Product offering &business models

§ Distribution§ Market channels§ Customer contacts§ Product development§ Production & maintenance§ Collaboration with sub-suppliers§ Integration in the energy system

Energy

Summary!So, What To Do Now?

§ Get knowledge!

§ Be curious!

§ Test!

§ Think about what could I do with this new technology!

§ Focus on value creation and business models!

§ Collaborate with a stable and forward-looking supplier!


People Things

Services