CUSTOM THERMOFORMING

SOLUTIONS

T.O. Plastics designs and thermoforms custom plastic products, enclosures and packaging solutions for medical, industrial and recreation applications.

We have the experience, expertise and commitment to quality to design, manufacture and deliver your parts on time and on budget, whether you need:

COMPREHENSIVE THERMOFORMING

• Medical blister or clamshell packaging • Static dissipative electronics packaging • Custom electrical and electronic enclosures • Vehicle components • Specialty horticulture products • Other thermoformed plastic products

• Certified Class 7 and Class 8 cleanrooms

• HEPA booth/ionized air cleaning

• ISO 13485:2003 and ISO 9001:2008 certified - Otsego, MN Facility

• In-line burr-free trimming, steel rule, heated forged or matched metal dies

• In-line and off-line inspection and custom packaging, labeling, pack-out and assembly

• Thin-gauge thermoforming and heavy-gauge thermoforming from .060”-.375”

• 5-axis CNC routing

PRODUCTION CAPABILITIES

• Expertise in a number of plastics materials, including styrene, ABS, polyethylene, polycarbonate (parts up to 27" x 84"), PET, PVC, acrylics, anti-static plastics, static dissipative and conductive materials

• Custom product engineering and design, 3D printing and in-house tooling capabilities

• Ability to read surface conductivity of parts produced

• Max mold sizes: 55"W x 82"L x 20"D and 42"W x 80"L x 34"D

• Gluing and solvent bonding

• Closed-loop production for sustainable manufacturing – extrusion of thin-gauge or thick-gauge roll stock, thermoforming and reprocessing of scrap

PRODUCTION CAPABILITIES, CONT’D

We work closely with our customers to assure we meet their specific material requirements and extrude our own roll stock to meet the demand for high-quality packaging and thermoformed products.

We also produce made-to-order truckload quantities of high-impact polystyrene and ABS roll stock.

IN-HOUSE SHEET EXTRUSION

• High-impact polystyrene (HIPS) plastic roll stock sheet

• ABS plastic roll stock sheet

• Utility or prime grade

• White, black or custom colors

• Gauges from .015" - .070"

• Roll widths from 20" - 62"

• 6" core size

• Made to order

• Truckload quantities

PLASTIC SHEET EXTRUSION CAPABILITIES

We have unparalleled experience in design, research and development, thermoforming, and quality control.

We're geared to take industrial plastic packaging, custom products and enclosures from concept and design, to tooling and manufacturing, no matter what your requirements.

INDUSTRIAL APPLICATIONS

Custom Plastic Enclosures & Components

• Electrical and electronic enclosures

• POP displays

• Computer housings

• Plastic dishware

• Cabinet panels

• Small engine pallets

• Agricultural components

Consumer & Electronics Packaging

• Blister packaging

• Clamshell packaging

• Tri-fold clamshells

• Electronics trays made of static dissipative, anti-static plastics

INDUSTRIAL APPLICATIONS, CONT’D

We offer superior medical device and packaging thermoforming capabilities, with state-of-the-art certified Class 7 and Class 8 cleanrooms and high-speed and technologically advanced in-line thermoforming equipment.

We routinely run many static dissipative and conductive materials that are crucial in medical device applications and we are capable of reading surface conductivity of the parts we produce.

MEDICAL APPLICATIONS

Our innovative design team can assist with all of your medical packaging and medical device manufacturing needs.

Located outside Minneapolis, Minn., in the upper Midwest, we’re well-suited to serve the product development and thermoforming needs of the large and significant outdoor recreation industry.

Common applications include:

• Ice fishing houses

• Snowmobiles

• ATVs

• RVs

• Ice house windows

RECREATION APPLICATIONS

Since 1948, we’ve been the trusted, go-to provider of custom thermoformed packaging and products for leaders in the medical, recreational and industrial markets.

Contact us now to get the assistance you need for your next thermoforming project:

CONTACT T.O. PLASTICS TODAY

• Call (320) 558-2407

• Contact a T.O. sales rep

• Email us