tm 9-793 m23 ammunition trailer

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    NICALMANUAL

    Publ

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    NICALMANUAL

    UGUST1944

    TONOFRESTRICTEDMATTER

    dinrestricteddocumentsandtheessentialchar-

    aterialmaybegiventoany personknowntobein

    atesand topersonsofundoubtedloyaltyand

    atinginGovernmentwork,butwillnotbe com-

    to thepressexceptbyauthorizedmilitarypublic

    soparagraph23i,AR380-5,15March1944.)

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    21-2

    3-11

    ecial

    NSTRUCTIONS

    ercontrolsand

    and

    8

    TIONALMAINTENANCE

    7-1849-57

    ve

    -2357-65

    ntive

    77- 83

    d

    embly...40-4394-104

    5105-126

    baxle..56-65126-135

    9135-139

    gs70-71139-147

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    47-149

    5-78149-151

    1-152

    88152-160

    berMS92-100161-176

    MAINTENANCEINSTRUCTIONS

    ster101-105177-179

    06-109179-182

    ms110-114182-185

    ndwalking

    123188-191

    6192-196

    dsocket127-129196-199

    201

    203

    mberMS136-138204-205

    nandlimitedstorage139-141206-209

    4210-212

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    23(8-TON,4-WHEEL)

    eofanaccidentresultingininjury or

    filled outbythedriveron thespot,oras

    eafter.

    RMNo.48DRIVER'STRIPTICKETAND

    CESERVICERECORD.Thisformproperlyex-

    othedriver whenhisvehicleisdispatched

    Thedriverandtheofficialuserof the

    etail,appropriatepartsofthis form.These

    or vehiclesinconvoyorontacticalmissions.

    rmcontainsthedriver'sdailyandweekly

    servicereminderschedule.

    .478,MWOANDMAJORUNIT

    TRECORD.Thisformwillbeusedbyall

    odificationormajorunitassemblyreplace-

    descriptionofworkcompleted,date,vehicle

    dMWOnumberornomenclatureofunit

    ormingtheoperationwillinitialinthecol-

    rs,parts,andaccessoryreplacementswill

    .6,DUTYROSTER.Thisform,slightly

    chedulingandmaintaininga recordof

    rations.Itmaybe usedforlubricationrec-

    .461,PREVENTIVEMAINTENANCE

    LINSPECTIONWORKSHEETFORWHEELED

    ES.Thisformwillbeused forall1,000-mile

    (semiannual)maintenanceservicesand

    erformedonwheeledorhalf-trackvehicles.

    .7353,SPOT-CHECKINSPECTIONRE-

    EHICLES.Thisformmaybeusedby allcom-

    affrepresentativesinmakingspot-check

    .

    .468,UNSATISFACTORYEQUIPMENT

    usedforreportingmanufacturing,design,

    aterielwitha viewtoimprovingandcor-

    orusein recommendingmodificationsof

    be usedforreportingfailures,isolated

    nctionsofmaterielresultingfromfairwear

    age,norforthe replacement,repair,or

    pment.Itdoesnotreplacecurrently

    performancerecords.

    370,EXCHANGEPARTORUNITIDEN-

    properlyexecuted,maybeusedwhenex-

    emsforlikeserviceableassemblies,subassem-

    ools.

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    3(figs.1,2,and 3).TheAmmunition

    eledvehicledesignedtotransportacargoof

    roundsof8-inchor32 roundsof240-mm

    plydumpstothepoint ofuse.Itcanbe

    geLimberMSsupportingthe frontofthe

    rectlyattachedtothe7V2-tonprimemover

    thelimber,canbedrawnasa tandem

    nitiontrailer.Ineithercase,6,000pounds

    bythesupportingvehicle.

    ilerbodyandframeareintegral;the

    refabricatedbyweldingsteelplatesofvary-

    sintoaunit. Thefloorplate,stampedto

    munitionwhichcanbecarried,isweldedto

    bers.Asecondplate,oflightermaterial,is

    f thefloorsupportingmemberstoprotect

    omdirt,flyingsand,or gravel.Adjustable

    atedtofitsnuglyover theupperendsof

    msecurelywhilebeingtransported(fig.4).

    nged,at therearofthebody,permit floor

    leyhoist (fig.40)isprovidedwitheach

    ration.Acompartmentisprovided,inthe

    carrythehoistpoleand boomassemblies

    d trolleyarecarriedina compartment

    hebody(fig. 12).Apintlehook,boltedto

    er,isusedto towasecondlimbermounted

    x(fig.10),atthe frontofthebodyproper,

    ses,primersandsomeofthe on-vehicle

    .Thegreaterpartofthetrailergross

    iellipticrearspringswhicharemountedon

    endsof theupperspringleafactas wear

    rectlyfromshacklesweldedto thetrailer

    esuspensionconsistsofacentercrossaxle

    a fullyrotativewalkingbeamframe.A

    hewalkingbeamsupportsawheelandbrake

    esuspensionismaintainedbymeansof

    MS(figs.7and 8).TheHeavyCar-

    wheeledunitusedtotowtheammunition

    rtionofthegrossload.It iscomposedof

    ingbracketassemblies(figs.7 and8).The

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    23(8-TON,4-WHEEL)

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    23(8-TON,4-WHEEL)

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    ailerM23 TopViewMinusTarpaulin

    meatthefrontof whichismounteda

    7).Therearof thedrawbarendsin

    hichenclosethematingbearingsurfacesof

    axleends mountrollerbearinghubscar-

    hangewiththoseonthetrailer.

    s carriedonarockerpinwhichis

    dby,thebracketspindle.Theupperand

    hespindleturn inbronzebushings,mounted

    raxle.

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    23(8-TON,4-WHEEL)

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    23(8-TON,4-WHEEL)

    eLimberM5 FrontView

    LimberM5Three-quarterRightRearView

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    3.

    t11 in.

    40Vie in.

    cft

    ft4]%6in.

    ed)10,710Ib

    ,710Ib

    (vehicleloaded)6,000Ib

    earcrossmember(loaded)ISV2in.

    earaxle1ft 6in.

    tes

    M5.

    ocenterofyokeblockpin) 6ft2in.

    n.

    t 11%in.

    racketspindle(loaded)12%in.

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    23(8-TON,4-WHEEL)

    SPECIALTOOLS

    reforinformationonly.Theyare not

    quisition.

    ut

    bearingnut

    ut

    nch

    wide

    ENCH

    ENCHHANDLE

    E

    ls

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    SPECIALTOOLS

    uipment

    ebox

    per,12ftFusebox

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    23(8-TON,4-WHEEL)

    tment

    QCKPIN

    omponents

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    SPECIALTOOLS

    ation

    RS,airbrakeFusebox

    oistcompartment

    ODASSY.,Boomandpolecorn-

    polecom-

    shedto performthemaintenanceop-

    seofcertaintoolshas beenillustrated

    dorfor thereasonthattheoperationcan

    hedthroughtheiruse.These,orsimilar,

    oolsetslistedin SNLG-27,orcaneasily

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    23(8-TON,4-WHEEL)

    NSTRUCTIONS

    OLSANDOPERATION

    hetrailer landinggearishand-

    pportthefrontofthe trailer,whenit

    he limber,orprimemover.Thetwo

    e bracketmountedtothetrailerbodyand

    seorA-framesection.Asecondpair of

    ndinggeardolly,are retractable,andtele-

    hen notinuse.Thisis accomplished

    operatedbythe dualhandcranks.The

    oncrankshaft.Ifasingle crankistobe

    ositeside ofthevehiclemustbeplaced

    wedto rotate.Turnthecrankonthe

    ockwisetoraise,andcounterclockwiseto

    ldhandleswhennotin use.

    s.14,15 and16).Twoairhose

    plingsareprovidedatthefront,and two

    Thefrontcouplingsconnecttotheair

    memover.Thoseattherearattachto air

    sing atandemtow.Thedummycouplings

    nnectornotin use.Toinstalldummy

    ainstrubbersealwiththehandleend up

    ubber sealandpullhandledownuntil

    rhose couplingsareconnectedtovehicle

    ner.Connectonehosetothe twocouplings

    eothertothe"EMERGENCY"marked

    es(fig.17).Twovalves,oneat either

    ebody,supplyairtoa secondtrailer,when

    henin theclosedposition.Whenthehandle

    evalveisopen.Pull thehandlerearward

    opto closevalve.

    eandAirReservoir(fig.18).An

    catedon thebulkheadontheleftside ofthe

    trailer brakesinnormaloperationand

    brakesshouldthetrailerbreakawayfrom

    reservoiris bracketedtothesideof

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    OLSANDOPERATION

    E

    OOR

    BOX^

    TrailerM23 FrontView

    owandaheadof theemergency-relay

    bottomof thetank,providesreleasefor

    whichdrainsintothetank fromtherelay

    alsobeusedto releaseairfromthesystem.

    .70). Afilterisinstalled ineach

    etweenthesourceofsupplyand the

    efunctionofthisfilter istotrapdirt,

    eignmaterial'whichmightdamageorcause

    elayvalve.Aplugis providedinthe

    ining.

    t(figs.11 and19).Theelectrical

    ntrailerisconnectedtothe currentsupply

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    23(8-TON,4-WHEEL)

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    OLSANDOPERATION

    plingandDummy

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    23(8-TON,4-WHEEL)

    -OutCock

    emControls

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    OLSANDOPERATION

    mperCableAtTrailerFrontSocket

    ansof ajumpercable(fig.11).Afour-

    chendofthejumpercable,connectsthe

    oughtheirrespectivejumpercablesockets.

    calsystemsmustalwaysbeconnected

    .Toconnectcableandsocket,liftsocket

    asshownin figure19.

    .Theblackoutswitchismountedon

    nose,andis protectedbyaswivelcover.

    ,andturntheslottedshaftofthe switch

    tetheblackouttailand stoplight,whenthe

    permituseof fulllights.Turntheshaft

    elightsarerequired.

    exsignals,oneredand oneorange,

    sideof thevehicleatnight(fig.3). To

    erearat night,aredreflexsignal marks

    he body(fig.15).

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    23(8-TON,4-WHEEL)

    emControls

    .15).Ahandlever,bracketedto

    am,appliesthe brakeinitsrespective

    ecuringparkedvehicle,bothbrakesare

    everrearwardappliesthebrake.Tore-

    buttonat thetopofthe leverandbesure

    asitwill go.

    dgepoleequipmentistherope-and-

    intoone endoftherope,attachestoone

    otherendofwhichis weldedatthetop

    khead(fig.4). Wheninitsappliedposi-

    htlyandsecuredtoa clipweldedtothe

    odydoor.Figure21showstheroutinesteps

    ngtheridgepole.

    ors.

    22).Thefusebox,weldedtothe

    usedtotransporttheammunitionfuses

    geofa partoftheon-vehicletoolsand

    datthefront,is openedfromtherearby

    dles.Anover-centertypelock,ateachend

    r whenclosed.Toopenlocks,liftupward,

    andle(fig.22).

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    OLSANDOPERATION

    GH

    ANDFINISH

    eRidgePole

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    23(8-TON,4-WHEEL)

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    OLSANDOPERATION

    curedInOpenPosition

    T(fig.12).Acompartmentisprovided

    erbodyfor stowingthechainhoistand

    t compartmentishingedatthebottom,

    wnward.Thespring-loadedlatch-typelock

    elatchhandle.

    PARTMENT(fig.15).Thiscompart-

    deof thevehiclebody.Ithousestheboom

    bly.Thedoor,at therearofthe compart-

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    23(8-TON,4-WHEEL)

    Well RacksRemoved

    nforcedtowithstandthe heavypounding

    boompole,whenthevehicleisused over

    movethelockingpin.

    and23).Thedoors attherearof the

    nedtothedoorposts byfulllengthpiano-

    ward.Toopendoors,removethechannel

    annelbymeansofthehandleon thevertical

    asahandlemounting,thisstrap,whenin

    otatthe doortreadtosecurethedoors at

    e(fig.23) securethedoorswhenopen.

    4,24,25and31).' Theracks,usedto

    oundsbeingtransported,aremadeupof a

    groupof upperhingedsections.Thefloor

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    OLSANDOPERATION

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    23(8-TON,4-WHEEL)

    HoistToAlineTruckandTrailerTowing

    pingfittedwiththethreesizesof cups

    esizesof shellscarried.Thewholeunit

    e bottomoftheammunitionwelland

    wo steeltubes,oneateitherside ofthe

    hefulllengthofthe wellsupportingthe

    swhichhingeuponthem(fig.25).

    ,theoppositeboxsectionshingetoward

    theirperforationsthussecuringtheupper,

    andB,fig.31).An angleiron,oneach

    pstheedgeoftheoppositesectionofthe

    tenedandlockedby thecamactionofa

    eft-handtube,and issecuredbyachain

    tube (CandD,fig.31). Fordetailed

    ofammunitionracks,refertoparagraph10.

    ce.Performtheservicesinparagraph

    e.

    meMover.

    akesbypulling bothlevers(fig.15)

    e.Backprimemovertruckintoposition

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    OLSANDOPERATION

    ed

    lockis alinedwiththeopeningbetween

    es,andtheyokeblockpinis parallelwith

    emoveyokeblockpin,andcarefullyclean

    nthe yokeblock.Carefullybacktruck

    asnearlyaspossible,in linewithhole

    s(fig.26).Attachtruckhoistas shown

    parkingbrakes.Lift frontoftraileruntil

    NOTE:It maybenecessarytomovethe

    arward,withfrontoftrailer raised,toobtain

    nsertyokeblockpinthroughtrailer

    keblock.NOTE:Whenthepiniscorrectly

    eceweldedtothetrailerconnectionplate,

    (fig. 27).Installyokeblockpinnut,and

    28).Attachbrakeair hosesandopen

    ttachjumpercable(fig.19).Raiseland-

    position(fig.29).Elevatelandinggear

    Foldcrankhandlesand secureinstrap

    railercorrectlyattachedtoprimemover.

    r.

    Beforemovingvehicles,inspectall

    nnectionsforconditionandsecurity.Besure

    s anddollyarefullyretracted,andthat

    sarefoldedandsecured.Seethat fusebox

    cked.Becertainthatcompartmentdoors

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    23(8-TON,4-WHEEL)

    NKSHAFT

    KEDINPOSITION

    Operation

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    OLSANDOPERATION

    dthatbodydoors aresecuredbychannel

    cleisloaded,checkeachoftheammuni-

    sforproperadjustment,andseethatpowder

    Seethattarpaulin isproperlyinstalled

    ut-outcocksontruckareopen.Walk

    orleaksin airhoses.Besurethatboth

    ullyreleased.If tacticalsituationper-

    erlightingsystem.Usinga coinorscrew-

    ftto theleft,orcounterclockwise,fo.black-

    clockwise,forservicelights.

    hardjerkystarts.Thayare harm-

    gconnections,thetrailer,andthetrailer

    theterraintoputthe equipmentthrough.

    possibleby planningthedriving.Know

    safelybedonewith it.Trytomaintaina

    dand,exceptfortheemergency,donotex-

    peedshownontheidentificationplate.

    verreversethevehiclesinclose

    egroundto directthedriver.Whenback-

    lthattheangledoesnotbecomeso acute

    therthanrollingthetrailer wheels.Avoid

    goneguideat thepointwherethevehicles

    er.Beconsciousofthetotal weight

    sfar aspossible,planstopsfarenoughin

    erationcanbegradual,andthe resultant

    he minimum.Signaltothedriversbehind

    bepreparedtopass.Beforeleavingthe

    ndtrailerparkingbrakes,andnote their

    omPrimeMoverTruck.CAUTION:

    erfromprimemovertruck,makecertain

    ned thatthetruckcanbedrivenstraight

    d.Thiswillavoidtheotherwiseseverecramp-

    memovertowingyokebetweentrailercon-

    erparkingbrakes.Shutoffairsupply lines

    woairbrakehosesat trailercouplingsand

    edummycouplings.Disconnecttheelec-

    t correctlyinthetrailer.Removesafety

    kpin. Lowertrailerlandinggearuntilthe

    ecuredwithlockingpin (fig.30).Con-

    gearuntil loadisremovedfromtrucktow-

    theyokeblockpincanbemovedfreely.

    truckforwardenoughtoseparatethe

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    23(8-TON,4-WHEEL)

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    OLSANDOPERATION

    CKINGLEVER

    ackOperation

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    23(8-TON,4-WHE

    ngeTubeCenterPostBoltNut

    erconnectionplates.Installthepin inthe

    overtruck.Installthe nutandsafetypin.

    UNITIONRACKS(figs.25and31).

    onracksectionsaresupportedinthe

    cleisloaded.Whennoload iscarried,the

    andridesuspendedfromtheirrespective

    g,becertainthatall dirt,gravel,orother

    emovedfromfloorplatecups.

    structionscoveravehicle,loaded

    figure 25,withthecenterracksupported

    m pole.Seethatammunitionroundsare

    pectivecups.

    er,and downontotheshellsso that

    kfit snuglyaroundthenecksoftheshells

    exists,re-checkthepositioningofthe

    cessary,thoseshellsthat arenotproperly

    orotherforeignmaterialin afloorplate

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    OLSANDOPERATION

    ttachedToHingeTube

    cocksufficientlytopreventtheclosingof

    ackdownuntilassuredthat floorplatecups

    o approximatelythepointshownat

    dropovershellsand theleftfrontrack.

    ingarmof therackjustdropped,andjar

    ssible alinement.

    verand forcedownagainstright-

    . Withlockingleverhelddown,pull

    hholeinleveruntil tightandsecurewith

    31.NOTE:A/waysinsertthechainfrom

    eroppositethesidebearingthelatch.In

    ain,whensecured,isagainstthelatch

    r.

    nerdescribedabove.Disassembleand

    If nopropellingchargesaretobe loaded,

    stallandsecureridge pole(par.8).

    racksforunloading,orpositioning

    oist(par. 15).

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    23(8-TON,4-WHEEL)

    geTubeandRackAssemblyAwayFrom

    gthetwocenterracklockinglevers.

    magainstleft sideoftrailerbody.If trolley

    -handsocket,hingerightsectionofcenter

    ilerbody.5aiseleft-handcentersection

    s infigure25.Unlatchotherracksand

    tilall restagainstsidesoftrailer body.

    ndRacks.

    edracksectionstowardthecenterof

    thelongsideangles oftheright-hand

    ate.Theleft-handsectionswill hang

    getube(fig. 33).

    enterpostboltheadheldfromthe

    terpin,nut,and flatwasher(fig.32).

    (par.15).Swingboomandposition

    nterof thetubeandrackassemblytobe

    dchainabout16 inchesfromliftinghook,

    etweenracksectionand hingetube.

    erhingetube andengageloopwithlifting

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    OLSANDOPERATION

    beandRackSecuredInNewLocation

    hattheload chain,thusattached,is

    terpostbefore operatingthehoist.Liftthe

    o beassuredthattheweightof theassem-

    ainhoist.

    lt.Liftouthinge tuberetainingpin.

    rear rackovertorestonoppositehinge

    ardcenterofwellandoutof support

    blyrearwarduntilfrontendoftube isclear

    ortpost(fig.34).

    yto thedesiredposition.Enterfront

    pportpost(fig.24) andpushinall theway.

    correspondingslotofrearsupportbracket,

    . 35).Swingrearracklockingleverto

    rom insideofbody,andholdbolt

    stallsflatwasher,nut,and cotterpin.Dis-

    erack,followtheprocedureoutlined

    2)throughd (6)NOTE:Thetrolley

    etube andrackasemblyfromeitherboom

    3,34and35illustrate theprocedureinvolved

    ube andrackassemblyfromthe240mm

    shell position.

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    OLSANDOPERATION

    redinLimber"A"FrameBracket

    gednutsso thateyeboltholdsthebracket

    emovetowingbracketyokepin.Clean

    oke,andbearingsurfacesinholes intrailer

    .LubricateasspecifiedinLubrication

    owingbracketyokeis inlinewith

    onnectionplates,andbacklimbercarefully

    chingadjustmentscanbemade.Use the

    evatethefront ofthetraileruntil theupper

    racketwill clearthelowersurfaceofthe

    erintoA-frameopeninguntilholeinlim-

    callywithholesintrailerconnectionplate

    holesare alinedaswellasis possible.

    uts tomoveholeinlimberbrackettowing

    ,untilyokepinholeis alinedwithholesin

    ig.37).

    ecurepin withnutandsafetypin

    overparkingbrakes.Looseneyebolt

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    23(8-TON,4-WHEEL)

    gthOfEyeBoltToPositionTowingBracket

    emoveeyeboltlockpin(fig. 39),and

    N:Thetowingbracketisaveryheavy

    geroustopersonnelifits movementisnot

    keblockpinis inplacebeforereleasing

    freeendofsling ineyeboltbosson front

    nstall,andlock,eyeboltlockpin.

    ndaliningblockfromeyebolt. Lower

    tangularholein A-frame(B-fig.38),until

    lockpinholes atrearoflimbertowing

    elockpin.Install aliningblockwith

    linewithmatingsurfaceontrailer.Install

    gsup,or awayfromaliningblock.Screw

    ainstaliningblock,andtap wingswitha

    upperwingednutdownintolowernut,

    E:Ifonlyonemanis available,place

    dnuts ontotheeyeboltbeforethe eyebolt

    er frame.Usetheloweradjustingnutto

    oltwiththeholes inthebracketbossesas

    ll andlocklockingpin(CandD, fig.38).

    correctlylockedtolimbertowingbracket.At-

    uplingsonfrontoftrailer.Attachfrontends

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    OLSANDOPERATION

    AME

    KED

    LOCKINGPIND TRAILERSECUREDTOUMBER

    berToTrailer

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    23(8-TON,4-WHEEL)

    H

    POSITION!

    kPin

    sonprimemover,andopenairvalveson

    mpercabletoprimemoverandtrailer

    nggeartotravelingposition(par.9).

    heeledTrailer.

    nspecttrailerasrecommendedin

    hecklimber-to-trailertowingbracketcon-

    es.Besurethatlunetteeyeis correctly

    ingvehicle.Seethat limberairhoses

    heconnectorsareproperlylockedinthe

    verandon thetrailer.

    megooddrivingpracticespertain

    wheelorsix-wheeltrailer,oratandemtow

    sthetowedload increases,bothasto

    tthe degreeofdrivercareandvigilance

    ytrue,wherestopsareconcerned.The

    onscious,atalltimes,ofthe maneuver-

    atisticsofthevehicleswhenthemarch

    DTRAILER.Whereverpossible,avoid

    ismaneuverunlessatleasttwomenare

    nthe driver.Inthecaseofa tandemtow,

    secondtrailerfromthefirst trailerandback

    n.

    oavoidundueandunnecessarystrain

    ailerconnectors,thedrivermust planhis

    ewherethevehicleslosemomentumwith-

    esandthen haltonlevelground.Usethe

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    possible,stopsothatthe loadcanbestarted

    .Alwaysapplytheparkingbrakeson the

    trailers,beforel eavingthevehicles.

    Limber.

    ailer andprimemover.Remove

    ockpinnut,andremovenut. Lowertrailer

    portingthefrontof thetraileroruntil the

    canbeturned.CAUTION:Donotre-

    Disconnectelectricjumpercablefrom

    ckets,andstowin trailer.Disconnectair

    mycouplings.Loosenandremoveupper

    Removelowerwingednutand alining

    eyeboltlockpin,andremoveeyebolt.

    ontoflimber bracket,andinstallandlock

    39).Screwfirstwingednut,all theway

    owardrear ofvehicle.Installaliningblock

    ramebracket,andinstallsecondwinged

    ront,and screwuptothebracket(fig.36).

    .Raisefrontoftrailer sufficiently

    of towingbrackettoclearlowerfrontsur-

    rforwardandinstall yokeblockpinin

    .Installnutandsafetypin.

    ,24and40).

    ontrailerisequippedwitha boom

    .40).Its purposeistofacilitatetheload-

    romtheground,loadingplatformor an-

    ctivecupsinthe floorofthetrailerbody.

    unloadingoperations.

    hoistiscomposedofa boompole,an

    stabletensionrod,a four-wheeledball

    earing spur-gearedchainhoist(fig.13).

    callyinoneofthetwo socketsprovided,

    enteroftheammunitionwell(fig.24).The

    hthetrolleyinplace,is attachedtotheboom

    gpin.Boom-to-boomalinementismain-

    sionrod.The trolleytravelislimitedby

    erendoftheboom,and byawheelstopat

    m.

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    leyonBoom

    n.Inspecteyein liftingclevisandsup-

    earorfracture.Inspecttrolleywheelsfor

    yrotatefreely.Try handsheaveonhoist

    pecthooksatcrossheadandon loadchain

    Disconnectandremoveridgepole,if

    magetorope.Unlockandopenreardoors

    fig. 23).NOTE://vehicleisloaded,

    bablyobstructingholeattopof boompole

    eselsewhereontheload,preferablyonthe

    e.Seethat insideofsocketisclearedofany

    liftboompoleinto trailerandlowerthe

    rintothedesired socket(fig.24).

    ROLLEY.Liftboomassemblyintotrail-

    tboomendslotis towardcrew.Install

    e41.Withtrolleyheldat outerendof

    secondmantoliftandguide innerend,lift

    nto slotinboompole(fig. 42).Raise

    ertop ofboompole,andrestthreaded

    medatpoletopandsecurewith lockingpin

    elockingfeatureofthe lockingpinis

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    23(8-TON,4-WHEEL)

    REWSEAT

    mandTensionRodAssembly

    manat outerendofboommovetheboom,

    ondmancan installtheboomlockingpin.

    hatboomissquarewithboompole (fig.44).

    ckwiseoneadditionalfullturn.NOTE:

    ter endoftheboompolesufficientlyto

    hichisto belifted.

    Liftchainhoistintotrailer.Lifthoist,

    adhookinto eyeoftrolleyliftingclevis

    dstowinhoist compartment.

    gouter endofboom,turncounter-

    rank,andloosentensionrod,untilit canbe

    vetensionrodlockingpinandlift tension

    anddownontotopof boom.Remove

    ngpin.

    dofboomretainstrolley,pull boom

    emovetrolley,andlowertheboompole

    etotheground.Usetwomento liftboom

    outofthevehicle.

    olein compartmentatrearofvehicle.

    rtment.Close,andsecure,bothcompart-

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    m-to-boomPoleLockingPin

    omToProperLevel

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    23(8-TON,4-WHEEL)

    chainridesin theloadchainsheave

    andisattachedtoits loadbymeansofa

    hainend.Theload chainisraisedor

    andchain.

    esshandchainridesin thelargehand

    thehoist.Astheoperatorfacesthe sheave,

    erightsideof thesheaveraisestheload

    utofleft sideofsheavereleasesbrake

    Theload isautomaticallyheldatthe

    ofthehandchainceases.

    re closed,open,andsecurethem.

    twherethehoistis directlyabovethelifting

    owerloadingchainasneededandengage

    eoftheshell.Elevatehoist sufficientlyfor

    onsandswingboomrearwarduntil shellis

    eentheopendoors.Raisehoistuntilbottom

    abovethelevelofthetrailer floor.Oneman,

    dguidestrolley,untilshell isdirectlyover

    NOTE:In ordertopreventdamageto

    uredthateachshell willsetsquarelyinits

    foreloweringshell,andremoveanysand,

    terial.Lowerslowlyandguideshell all

    nfloorplatecup.Disconnectloadchain

    senridgepoleandplaceropein front

    enreardoors andlatchinopenposition.

    s.

    par.15).Openammunitionracks

    ,onboompoleside,withchainaround boom

    ationofunloadingisin theuseofthe

    subparagraphaand babove.

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    TIONALMAINTENANCE

    ONS.

    ationOrderNo.799prescribeslubri-

    e8-ton,4-wheelAmmunitionTrailerM23.

    not exactfacsimilesofWDLONo.799,

    tionasdoestheWDLO.

    acedonor isissuedwitheachitemof

    edwithitatall times.Intheeventthe

    utsuchacopy,theusing armshallimme-

    ementfromtheCommandingOfficer,Fort

    Detroit32,Michigan.

    edontheOrderarefor normaloperating

    ntervalsunderextremeconditionssuchas

    mperatures,prolongedperiodsofhighspeed,

    dordust,immersionin water,orexposureto

    hmayquicklydestroytheprotectivequali-

    quire servicinginordertopreventmalfunc-

    ateriel.

    edinthe"Key"in accordancewith

    ;above+32 F,+32 Fto0 F,andbelow

    ochangegradesof lubricantsbymain-

    erationofthe vehicleduringtheapproach

    rdinarilyitwillbenecessarytochange

    henairtemperaturesareconsistentlyin

    ange,unlessmalfunctioningoccurssooner

    thin ortooheavy.

    ONINSTRUCTIONS.

    Operatelubricatinggunscarefully

    nsureaproperdistributionof thelubricant.

    stick,andpreventtheentranceof lubricant,

    erminecause.Replacebrokenordamaged

    nnotbereplacedimmediately,coverhole

    withtape,topreventthe entranceofdirt.

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    23(8-TON,4-WHEEL)

    uc.Mwob,tof

    rder AmmunitionTrailerM23

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    23(8-TON,4-WHEEL)

    yallpartsthoroughlybeforeapplying

    ividualUnitsandParts.The fol-

    ment,andrepeatforclarity,thosenotes

    hichpertaintolubricationandserviceof

    movebearingsfromhubandwashin

    tilallthe oldlubricantisremovedfrom

    earing cone.Drybearings.Wheelbear-

    wheelbearingpackerwithGREASE,gen-

    d packedbykneadingthelubricantintoall

    outersurfacesof thebearingconeassembly

    ebeforeassembly.Theinsidesurfacesof

    tsideofthespindleshallbe wettedonly

    pose,No.2.Themaximumthicknessof

    be%6inch.Nolubricantshallbe packed

    enthelimberisbeingused overdusty

    ehousingrequires morefrequentservice.

    conditions,performthefollowingoperations,

    blethelunetteasdescribedinpara-

    ousingandcleanallmovingparts

    Makecertainthatnoneoftheoldgrease

    ,front andrearbushingsandhousing

    usingVa fullwithlubricantrecom-

    der.

    secure.

    TOWINGBRACKETBEARINGSURFACES.

    verdustyorsandyterrain,the yokepin

    cesmustbeserviceddaily.Removethe

    gsurfacesandlubricationgroovesthor-

    olvent.Carefullycleantheyokepinbore

    he samemanner.Whenthecleanedsur-

    gsurfaceswiththerecommendedlubricant,

    ARINGSANDTOWINGBRACKETSPINDLE.

    theLubricationOrdercoverservicingof

    cedroads.Whenthe useisindust orsand,

    eandrockerpinmustbe lubricatedonce

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    PIN

    DLINK

    NGBEAMFWALKINGBEAMINNERBUSHING

    NTER

    ricationViews(Trailer)

    PublicDomain,

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    23(8-TON,4-WHEEL)

    USHINGB OUTERCAMSHAFTSUPPORT

    SPARINGLY(4FITTINGS)

    ITTINGS)

    SPARINGLY

    NGS)

    ricationViews(Trailer)

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    S

    ELEG

    LGEARS

    ricationViews(Trailer)

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    23(8-TON,4-WHEEL)

    ITTINGS)FWHEELBEARING(!FITTINGS!

    icationViews,HeavyCarriageLimberM5

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    VEMAINTENANCESERVICES

    gsmustbe lubricatedevery4hours.Lubri-

    essuregun,until cleangreaseisforcedout.

    antheeyeboltthreadsandthe threads

    bricatelightlyaftercleaning,andremove

    thevehicleisused throughsandordust,

    not lubricate.

    catebrakelever,links,clevisandpins,

    .

    LUBRICATION.Springleavesdonot

    ubricatedoororfuse boxhinges.

    nsarecloselyfollowed,properlubri-

    ryresultsarenotobtained,reportthe trouble

    ponsibleforthemaintenanceofthemateriel.

    maybe keptintheDutyRoster

    .

    VEMAINTENANCESERVICES

    ficiency,itisnecessarythatthisvehicle

    edatintervalseachdayitis operatedand

    aybediscoveredandcorrectedbeforethey

    failure.Certainscheduledmaintenance

    atthesedesignatedintervals.Theservices

    ethoseperformedbydriverorcrewbefore

    on,athalt,andafteroperationandweekly.

    enanceservicesarelistedontheback

    PreventiveMaintenanceServiceRecord"

    vehiclesofall typesandmodels.Items

    esbutnotlistedon W.D.FormNo.48are

    uresundertheitemstowhichtheyare re-

    onthe formthatdonotpertainto the

    natedfromtheproceduresaswritteninto

    ationmustthoroughlyschooleachdriver

    anceproceduressetforthinmanuals,

    ecificallyonW.D.FormNo.48 ornot.

    D.FormNo.48,thatpertaintothese

    thismanualtoprovidespecificprocedures

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    23(8-TON,4-WHEEL)

    einspectionsandservices.Theseservices

    spectionandconservethetimeof the

    arilyinthe samenumericalorderasshown

    em numbers,however,areidentical

    orm.

    ofeachitemappliesalso toanysupport-

    ,andgenerallyincludesachecktosee

    ngoodcondition,correctlyassembled,

    rn.

    condition"isusuallyan externalvisual

    hetherornottheunit isdamagedbeyond

    Theterm"goodcondition"isexplained

    otbentor twisted,notchafedorburned,

    bareor frayed,notdentedorcollapsed,

    orated.

    toseethatit is"correctlyassembled"

    linspectionto seewhetherornotit isin

    tioninthe vehicle.

    todetermineifitis "secure"isusually

    ation,ahand-feel,orapry-barcheckfor

    tionshouldincludeanybrackets,lockwash-

    s,orcotterpins usedinassembly.

    beunderstoodtomeanwornclose-to,

    its,andlikelytoresultin afailureifnot re-

    eduledinspection.

    ctoryoperatingcharacteristicsbeyond

    o correctmustbereportedattheearliest

    tedindividualinauthority.

    ERVICE.

    nscheduleisdesignedprimarilyasa

    lehas notbeentamperedwith,orsabotaged,

    Servicewasperformed.Variouscombat

    eredthevehicleunsafeforoperation,andit

    determinewhetherornot thevehicleisin

    missionto whichitmaybeassigned.This

    yomitted,evenin extremetacticalsitua-

    erationServiceconsistsofinspecting

    ngtotheproceduredescribed,andcorrect-

    ncies.Uponcompletionoftheservice,

    promptlytothe designatedindividualin

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    VEMAINTENANCESERVICES

    DDAMAGE.Lookforanyinjuryto

    accessoriesandspecialequipment,caused

    collision,fallingdebris,orshell firesince

    KS.Examinetrailerair brakereser-

    ,andconnectionsforloosenessor damage.

    dclosedraincocks.Besure truckto

    urelyconnected,andlinesproperlysup-

    S)ANDREFLECTORS.Cleanall

    eflectors,andexaminethemforlooseness

    tionpermits,openandcloseall switches,

    ndproperly,includestop andblack-out

    LANGENUTS.Inspectalltrailer and

    daxleflangenutsto seethattheyarepres-

    alltrailerandlimbertires areprop-

    maximum)cool,andthatvalvecaps are

    emoveobjectslodgedintreads,and car-

    mage.

    WALKINGBEAM,ANDSUSPENSIONS.In-

    andspringsforloosenessor damage.In-

    dercarriersandstub axleassemblies.Look

    ndbrokenorshifted leaves.Seethatspring

    ndsecure.If limberisconnected,support

    examinetowingbracketspindlefor exces-

    NECTIONS.Inspectalltowingdevices

    dcondition,securelyconnectedormounted,

    rtowingbracketspindleoperatesproperly,

    ,seethat yokeblockpinissecured,and

    andfastened.

    AMMUNITIONRACKS,RIDGEPOLEAND

    soperateproperly,and latchsecurelyin

    ethatany loadcarriedissecureandprop-

    rpaulinis ingoodconditionandproperly

    rdamageorlooseattachmentsand,if

    onroundsarein correctpositionandprop-

    edboxsectionsofammunitionracksfor

    tracklockingleversarein goodcondition

    ht,and properlylatched.Seethathinge

    damaged,andthatretainingpinsarein

    check,andateachloading,noteoperation

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    23(8-TON,4-WHEEL)

    kinglevers,chainsandlatches.Carefully

    rayingand wear,particularlyatspring

    e contactstopofreardoorand locking

    ensionandsecurity.

    QUIPMENT.Besureallitemsof

    dstandardandspecialequipmentarepres-

    erlystowedormounted.Inspectchainhoist

    dition.Examinehookatcross headtosee

    nsonswivelfreely.Examineloadand

    surethatall linksareserviceableandnot

    kforexcessivebearingwearorlooseness

    ckhandchainsheaveforexcessivewear.

    ng,checkoperationofhoistbeforeuse and

    ngactionofratchet.Seethattrolleywheels

    cessivelywornorfractured.Inspecttrolley

    e suretheyaresecureinframe.Inspect

    ortingcrosspin forserviceabilityandse-

    BLICATIONS.Checktoseethat Oper-

    Order,andFormNo.478arepresentin

    erlystowed.

    ERVICE.

    nmotion,listenforanyunusualnoise

    ueals,orhumsthatmayindicatetrouble.

    onsoftroublefromanypartof vehicle.

    mponents,suchasbrakesorbearings,or

    htimebrakesare applied,orvehicles

    and noteanyunusualorunsatisfactory

    kbrakeinstrumentsconstantly.Notice

    rumentindicationsthatmaysignifytrou-

    erationServiceconsistsofobserving

    ngtotheproceduresfollowingeachitem,and

    onsofserioustrouble.Noticeminorde-

    orreportedatearliestopportunity,usually

    NDBRAKES.Testtrailerbrakeappli-

    eration.Foot-and-handappliedairbrakes

    velywithnormalpressureorleverage,and

    st trailerbrakeseparatelyforeffective

    R.Beonalert foranyunusualoper-

    sefromwheels,axles,orsuspensionunitson

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    VEMAINTENANCESERVICES

    indicatelooseness,ordamagedorunder-

    Y.Noteanynoiseorabnormalcon-

    mightindicateshiftingofload,loosetar-

    oors,hardware,specialtrailerequipment,

    ents.Observeanyunusualswaythatmight

    erlyconnectedtowingdevices.

    vicemayberegardedasminimum

    ndshouldbe performedunderalltactical

    oreextensivemaintenanceservicesmustbe

    her.

    viceconsistsofinvestigatinganyde-

    eration,inspectingitemslistedbelowaccord-

    wingtheitems,and correctinganydeficien-

    otcorrectedshouldbereportedpromptly

    alinauthority.

    ES:HUBS,BRAKEDRUMSANDAXLES.

    achlimberandtrailerwheelhub, trailer

    eambearinghousingtosee iftheyare

    SUSPENSIONS.Examinetrailersprings,

    uspensionsforloosenessordamage.

    LANGENUT.Seethattrailer and

    dflangenutsarepresent andsecure.

    all trailerandlimbertiresfor under-

    rectpressureis70pounds(maximum)

    gedintreads,carcasses,andfrombetween

    S.Besurebrakesystemair linefilters

    l connectionssecure.

    NECTIONS.Inspectalltowingconnec-

    age.Besurelockingand safetydevicesare

    eckconditionoftowingbracketspindle,

    ecuredbynutand cotterpin.Seethat

    sentandlocked.

    RIDGEPOLEANDTARPAULIN.Exam-

    railer forloosenessordamage.Seethat

    oomandboompolecompartmentdoorsare

    ustbeproperlydistributedandsecure.See

    Tarpaulinmustbeproperlylashedwhenin

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    23(8-TON,4-WHEEL)

    trailerlights,and warningreflector

    enessanddamage.

    DWEEKLYSERVICE.

    onServiceisparticularlyimportantbe-

    erinspectshisvehicletodetectanydefi-

    veloped,andcorrectsthoseheispermitted

    romptlyto thedesignatedindividualin

    inspection.Ifthisscheduleisperformed

    lbereadyforuse onamoment'snotice.

    vice,withafewexceptions,isthennecessary

    ornotthe vehicleisinthesamecondition

    ompletionoftheAfter-operationService.

    ceshouldneverbeentirelyomittedevenin

    s,butmaybereducedtothebare funda-

    ortheAt-haltService,ifnecessary.

    ormingtheAfter-operationService,

    ,andconsider,anyirregularitiesnoticed

    re-operation,During-operation,andAt-halt

    tionServiceconsistsofinspectingand

    ms:(ThoseitemsoftheAfter-operationthat

    * )requireadditionalweeklyservices,the

    ndicatedinstep(b) ofeachapplicable

    S)ANDREFLECTORS.Cleanglass

    ontrailerforloosenessordamage.If

    testalllightswitchesforcorrectoperation,

    pondproperly.

    WIRING.Examineallaccessiblewiring

    rforloosenessordamage,wipeoffgreaseor

    gis supportedsoasnotto chafeagainst

    nejumpercableforchafingorbrokeninsu-

    lsare ingoodcondition.Examinecable

    rtaintheyareclean;thatsealsareserviceable,

    ctsareingoodcondition.

    RS.

    fordamageandloosemountingsor

    umulatedsedimentandwater.

    bowlsandelements,washindry-clean-

    ecurelyusingnewgasketsas necessary.

    bertires,i ncludingspares,fordamage

    oveobjectslodgedintreadsandcarcasses,

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    VEMAINTENANCESERVICES

    nspectforproperpositionof valvestems

    s.Inflatetocorrectpressure,70pounds

    ywornorotherwiseunserviceable

    viceabletireswhichshowabnormalwear

    wheel positions.Apparentmechanicalde-

    ouldbereportedforattentionby higher

    USPENSIONS.Examinetrailersprings,

    leassemblies,includingbrakechambercar-

    ngsforloosenessanddamage.Checkopera-

    ndlimber,andcheckconditionoflimber

    ANKS.

    trailerforloosenessanddamage.See

    ht,andthat airlinesareproperlysup-

    onothervehicleparts.Drainwaterfrom air

    s.

    toperateallbrakecontrolvalvesand

    tank mountingsandallconnectionswhere

    omall trailerairlinerubber hose.

    ONNECTIONS.

    e andtowingshacklesforlooseness,

    ear.Examinelimbertowingyoke,yokepin

    or damage.Seethatlockingorsafety

    locksecurely.

    ingdevicemountingandassembly

    onnectingandlockingmechanismfor

    AMMUNITIONRACKS,RIDGEPOLEAND

    ycarefullyfordamageorlooseparts.See

    roperly,and latchsecurely.Anyload

    stributedandsecurelystowed.Inspect

    ionsupportsfor damageorlooseness.In-

    assemblywelds.Inspecthingedboxsec-

    fordamage.Ifloaded,seethat racklocking

    n,,andthatchain locksaretightandprop-

    etubesare straightandnotdamagedand

    place.Whenloadpermits,check,andat

    onofallboxsections,racklockinglevers,

    eris notloaded,removealldirt,gravel

    fromammunitionrackfloorplatecups.

    eropeforfrayingand wear,particularly

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    VEMAINTENANCESERVICES

    ng'ht

    andbolt tight,

    cesthissight/

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    NTIVEMAINTENANCE

    ricantretainerseals,a coatingofthe

    overthesealingsurfaceof thelipofthe

    aleatherseal,soakitin SAE10engine

    ratleast 30minutes.Then,theleather

    ullybyhandbeforeinstalling theseal.The

    ormarred.

    ofeachitemappliesalso toanysup-

    ction,andusuallyincludesachecktosee

    ngoodcondition,correctlyassembled,se-

    Themechanicsmustbethoroughlytrained

    nsoftheseterms:

    condition"isusuallyan externalvisual

    hetherornottheunit isdamagedbeyond

    Thetermgoodconditionis explainedfur-

    ent ortwisted,notchafedorburned,not

    eorfrayed,notdentedor collapsed,not

    d.

    toseethatit is"correctlyassembled"

    linspectionto seewhetherornotit isin

    tioninthe vehicle.

    todetermineifitis "secure"isusually

    ation,awrench,hand-feel,orapry-barcheck

    pectionshouldincludeanybrackets,lock

    gwires,orcotterpinsusedin assembly.

    beunderstoodtomeanwornclose-to,

    its,andlikelytoresultin afailureifnot

    cheduledinspection.

    eareindicatedbyrepeatingtheitem

    hichshowtheintervalat whichtheservices

    howthat theparts,orassemblies,areto

    yservices.Forexample,anitemnumberin

    siteaTIGHTENprocedure,meansthatthe

    ectmustbe performed.Thespecialserv-

    aryadjustmentsinaccordancewiththe

    chnicalmanual,specialbulletins,orother

    vehiclewithdry-cleaningsolventto

    dirt,andotherforeignmaterial.Afterthe

    emin cleansolventanddrythemthor-

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    23(8-TON,4-WHEEL)

    thepartscleanuntil reassembled,and

    ningsolventawayfromrubberorother

    mage.Cleantheprotectivegreasecoat-

    s materialisnotusuallya goodlubricant.

    sapplieseithertolubricationopera-

    nthevehiclelubricationorder,andto

    uchorders,butshouldbeperformedincon-

    nceoperations,ifpartshavetobe dis-

    orservice.

    sistsof performingspecialoperations,

    gunits withoil,andcleaningorchanging

    ge.

    perationsshouldbeperformedwith

    forceonthewrenchhandle)totightenthe

    chanicalpractice.Usetorque-indicating

    Donotovertighten,asthismaystripthreads

    ningwillalwaysbeunderstoodtoinclude

    ockwashers,locknutsandcotterpins pro-

    ing.

    itdifficulttoperformthe complete

    proceduresatonetime,theycan sometimes

    nningtocompleteall operationswithin

    ailabletimeat haltsandinbivouacareas

    ry,toassurethat maintenanceoperations

    tedbythetacticalsituation,itemswith

    umns,shouldbegivenfirst consideration.

    eventivemaintenanceproceduresthat

    oseoutlinedonW.D.,A.G.O.FormNo.

    veMaintenanceServiceWorkSheetfor

    ehicles.Certainitemsontheworksheet

    ehiclearenotincludedin theproceduresin

    enumericalsequenceofitemson thework

    anualprocedures,butinsomeinstances

    ervationofthemechanic'stimeandeffort.

    ES.Theproceduresforperformingeach

    onthly)and6,000mile(six-month)

    whichevershalloccurfirst,aredescribedin

    ageofthecharthas twocolumnsatits

    the6,000mileand the1,000milemainte-

    oftenitwillbefoundthata particularpro-

    oth scheduledmaintenances.Inorderto

    retofollow,lookdownthecolumncorre-

    ncedue,andwhereveranitemnumberap-

    onsindicatedoppositethenumber.

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    NTIVEMAINTENANCE

    tuationdoesnotpermit

    oseitemswhichrequire

    e vehicle.Whenaroad

    eforpreferably4,and not

    on.Performthisinspec-

    aph20.

    ect,Feel,SidePull,

    ontrol).Operatetrailer

    uringroadtest.

    brakessufficientlyto

    afedistanceandobserve

    ulltooneside,unusual

    ouldhaveJ/4-to %6-mch

    rollerandplunger.Note

    that mightindicateun-

    ailerparkingbrake

    de.Trailerparkingbrakes

    erwhenin fullyapplied

    ents,Body,Wheels).Be

    stforanynoisefrom

    ndicateloose ordam-

    assistantlistenparticularly

    eelmountings,suspension

    s.

    esttrailerairbrakesfor

    governedmaximum.With

    nestopped,thereshould

    pressurewithinonemin-

    occursduringthischeck,

    ap sudsmethod.

    ms,Hubs).Atcomple-

    s andhubsofbothlim-

    allyhightemperatures.

    rbrakelineair filtersto

    dition,securelymounted

    aking.Cleanandservice

    Orderinstructions,para-

    are inplaceandalljoints

    etight.

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    23(8-TON,4-WHEEL)

    msandCaps,Condition,

    eCarrier).Inspectboth

    follows:

    Observeifallvalve

    nandi ncorrectposition,

    esent,andinstalledse-

    pliers.

    resforcuts,bruises,

    oveembeddedglass,nails,

    lartreadwear,watching

    upping,featheredges,and

    tireswornthinatcenter

    eabletires)and exchange

    Anymechanicaldeficien-

    nsshouldbedetermined

    Wheelpositionsoftires

    bechangedto evenup

    perlyinflated,inspect

    tchedaccordingtooverall

    ftread.

    eifsparetirecarrieris in

    e.

    dtheirlockringsor

    onandsecure.

    elmountingandflange

    ilertiresproperlyin-

    checkoverallcircumfer-

    pares.They shouldnot

    circumferenceexceeding

    incurrentdirectivesand

    ustbematchedproperly

    e oftheroadwheelsat

    netydays.Aconvenient

    esemaintenanceservices.

    ngthetire-matching

    eelsuntilwheel-bearing

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    NTIVEMAINTENANCE

    ds,CamsandShafts).

    erviceasfollows:Re-

    ,000-milemaintenance,

    brakeitemsupto 52are

    p.Performinbestorder

    derlyreassembly.

    DS.Cleandirtandgrease

    skeepingdry-cleaning

    Examinedrumsand

    goodcondition,securely

    excessivelywornorscored.

    minecamsandshafts,

    fthey areexcessively

    efreelyincollar,and if

    .

    ustshieldcapscrews

    urely.

    hors,Springs).With

    pectliningstoseeif they

    lysecuredtobrake shoes,

    thdrums,freeofdirt or

    velyworn.Seeifshoesare

    ysecuredtoanchors,

    gs,andthatsprings have

    shoesproperlytoreleased

    gatmostwornpoint

    ast1,000milesofservice

    yto contactdrums.If

    indeepwater,mudor

    fullyfordamage.Replace

    ndlubricatewheelbear-

    aph18.Adjust bearings

    7.

    reasefromlinings

    ompressedair.

    trelateditemsto56in-

    ustshoes.Ifnewlinings

    tbymajormethod.Ad-

    hragmpush-rodtravelis

    y1inch.

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    23(8-TON,4-WHEEL)

    ethatrods aretightand

    correcttrackingexplained

    s,SupportBrackets,

    nspectallitemstoseeif

    correctlyassembled,and

    mblyormounting

    ndNuts).Inspectand

    dtrailerwheelstosee if

    and secure.

    heck.forloosenessof

    t.Revolvewheelsand

    damagedbearings.In-

    brakedustshieldsfor

    ricant.

    elbearingsandtrailer

    ingbeam.Cleanthor-

    ventandexaminebearings

    yareingoodcondition;if

    ontactareingoodcondi-

    cessivewear.Remove

    ngcapsand examineboth

    capsasdescribedin para-

    dingtoparagraph97.

    henalloftherelated

    erewheelbearingsareto

    earingsaccordingtoin-

    rderandasfollows:Take

    nanddry,thehands

    ant.Theinsideofthe

    hubflange,andoutside

    ewettedonlytoa thick-

    withlubricanttoretard

    eithermachinepacked,

    nglubricantintoall

    atthecupsor outerraces,

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    NTIVEMAINTENANCE

    with lubricants,andin-

    rsealsif necessary.

    largecavityinwheel

    ngswithlubricant.Todo

    sttheseals.

    railercentercrossaxle

    ewalkingbeamandhub-

    place,andadjustwheel

    ingtoparagraph37.

    Bolts,Hangers,and

    rei ngoodcondition,

    ecure.Springclipsand

    pringleavesshouldnotbe

    position.This maybean

    terbolt.Noteif deflection

    ndapproximatelythe

    racksandboltsforex-

    apry bar.

    et,pawl,andlinkagefor

    atreservoirisin good

    noffwaterandclosedrain

    rstubaxle assembliesto

    dition,correctlyandse-

    ngbeam,andinproper

    rdamageorsag,and see

    rethat clipsandsaddles

    mbers).Inspecttrailer

    ets,siderails,trailerfloor

    toseeiftheyare ingood

    rectlyalined.Ifamisaline-

    ondition.

    mets.Observethese

    ilerto seeiftheyarein

    upported,connected,and

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    23(8-TON,4-WHEEl)

    Hose).Examineall

    rakehoseonbothtrailer

    nd limbertoseeifthey

    relyconnected,andsup-

    notchafeagainstother

    lerairbrakerelayvalve,

    kefluid,andreinstall

    cateallpointsof vehicle

    tionsinvehicleLubrication

    tingonlythoseitemswhich

    theforegoingspecificpro-

    ordamagedlubricationfit-

    ose,Wiring,andCon-

    seandwiringconnections

    dconditionandsecurely

    andbracketssothatthey

    ith workingparts.Check

    estoseethat theyoperate

    oistenrubbersealsor

    gcouplings.

    tchet,Brakes,Cross

    ain).Inspectchain

    orrectassemblyandse-

    sheadtoseeif itisserv-

    elsfreely.Notewhether

    nfittingsarepresentand

    dandhandchainscarefully

    serviceableandnotdam-

    xcessivebearingwear

    iveling.Checkhandand

    essivewear.Seethattrol-

    re notexcessivelyworn

    ywheelaxlesforwear

    reinframe.Inspectlifting

    crosspinfor serviceability

    cthoistchainsforbroken,

    edlinks,andforrusty

    ofchainswithcloth satu-

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    NTIVEMAINTENANCE

    kerosene.Aftercleaning,

    oist andtrolleytoproper

    Stop,andBlackout).

    sandnoteif lampsre-

    ackoutlights.Examine

    eyarein goodcondition

    diflensesareclean.

    eyareallpresent,in good

    re.

    splatforms,braces,stow-

    kets,floorplates,anddoors

    condition,correctlyas-

    ounted.Inspecthingedbox

    cksfordamage.Ifloaded,

    sarein goodcondition

    ht andproperlylatched.

    traightandnotdamaged,

    inplace.Whenloadper-

    ading,noteoperationof

    nglevers,chains,and

    ridgepoleropeforfray-

    atspringloop,and at

    topofreardoor andlock-

    ortensionandsecurity.

    ehooktoseeif itis

    relymountedtoframe.

    eiftheyoperateproperly;

    ;andiflockpinis present

    chain.Payparticular

    orworndraw bar.

    nepaintofentiretrailer

    goodcondition,paying

    brightspotsin finishthat

    tion.Inspectvehicle

    onforlegibility.Include

    eirmountings,iffur-

    arlunetteeye,tosee if

    ure,andnotexcessively

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    23(8-TON,4-WHEEL)

    mblyandmounting

    etowingbracketuniton

    oodcondition,andcorrect-

    ccessiblefrictionsur-

    deyeboltassembliesfor

    ear.Ifattached,disconnect

    yokethoroughly,inspect

    eaccordingtoinstructions

    graph18.Inspectlimber

    goodconditionandexces-

    ychainsare present

    railerairlineconnections

    suretheyarein good

    yworn,andwillcouplese-

    orts).Examinelegs,

    eiftheyarein goodcon-

    essivelyworn.

    mblyandmounting

    ardandspecialtools,and

    securingequipment,to

    refertovehiclestowage

    goodcondition,clean,

    urelymounted.

    Seeifitis ingoodcon-

    emsarepresentandprop-

    eficienciesimmediately.

    26.Thetrailerand

    icationOrderandStand-

    ReportForm),and

    ajorUnitAssembly

    uldbepresent,legible,

    mpleted).Inspect

    odificationWorkOrders

    denteredonFormNo.478.

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    alroad testrechecking

    clusive.Confinethisroad

    cenecessarytomakesat-

    OTE:Correct,orreport,

    ngfinalroadtest.

    hsprovideinformationandsuggesttests

    causesofthemorecommontroubles

    underaverageconditions.Eachsymptom

    ndividualunit orsystem,isfollowedbya

    e trouble.Wherepertinent,atestto

    sshownafter thatcause.Frequently,the

    rouble.Whennotestis given,theremedy

    YSHUTOFFATTOWINGVEHICLE.

    oftowingvehicle.

    WEENTRUCKANDTRAILERNOT

    ecertainairjumperhosetagged"Service"

    ontrailertagged"Service".Serviceline

    oftrailer.

    SURE.Checkairpressuregageon

    mustnotbebelow60pounds.

    CKOPEN.Closedraincockonreser-

    ningHot.

    NT.Adjustbrakes(par.41b).

    KENINDRUM.Replacespring(par.

    ANCHORPINSORCHAMBERRODEND

    isassembletomakeneededrepairsor

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    23(8-TON,4-WHEEL)

    ROD.Replacebrakechamber(par.

    .Replacedrum(par.36).

    orSlowRelease.

    SURE.Checkairsupplyattowing

    chnicalManualorTM9-1827A.

    CHAMBERPUSHROD.Adjustbrakes

    Cleanaircleaners(par.46).

    G.Lookforkinkedordentedtubing.

    N.Lubricateanchorpin,cams,slack

    et,andchamberpushrodpin(par.18).

    NRELAY-EMERGENCYVALVEEXHAUST

    body,replacerelay-emergencyvalve(par.

    GCONNECTORS.Tightenconnector

    isappearsorreplaceconnectorassembly

    ATSERVCELINEOREMERGENCYLINE

    gedpackingringinhose coupling.Replace

    ATSERVICELINECOUPLINGWHEN

    ECTED.Dirtyorworninletvalve,replace

    ar.47).

    ATEMERGENCYLINECOUPLINGWHEN

    ECTED.Defectivecheckvalvediskorde-

    cerelay-emergencyvalves(par.47).

    usedfromoverlubricatingofanchor

    earing.Replacelining(par.42b).

    TMENT.Adjustbrakes(par.41b).

    .Replacedrum(par.42b).

    placeshoes(par.42b).

    TOFADJUSTMENT.Adjustwheelbear-

    PERLYCONNECTEDFROMTOWING

    operly(par.8b).

    HEAPPLIEDPOSITIONATTOWING

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    edtotowingvehicle,placethe control

    trailerisdisconnectedfromtowingvehicle,

    ir.

    LVEINEMERGENCYPOSITION.Build

    clebrakesystemor opendraincockatres-

    SEDONTOWINGVEHICLE.Opencut-

    GORHOSE.Checkalltubingand

    old.

    RATCHET.Replaceleverassembly

    KELININGS.Replaceshoes(par.42b).

    ERBOLTS.Replacespringcenterbolt.

    RBROKEN.Replaceorrepair.

    tenU-bolts.

    ES.Replacespringleavesorspring

    BUTION.Distributeloadevenly.

    RCH.Replacespring(par.71).

    BEAMBUSHINGSORCENTERCROSS

    withnewparts(pars.62,67and68).

    ACKLEORLINK.Replacewornparts.

    ORRADIUSRODS.Tighten.

    ES.Replacebrokenleavesorspring

    PSBROKEN.Replacespringorleaves

    BEAM.

    kingwithThoseof DollyorTowing

    OUTOFALINEMENT.Placeaxlein

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    23(8-TON,4-WHEEL)

    NEMENT.Replacewalkingbeam

    OPERCAMBER.Checkaxlecamber

    laceaxle(par.67).

    heckaxleforbend(par.69).Re-

    Replacewalkingbeam.

    enWearand Cupping.

    ENT.Firstcheckaxleforbend(par.

    inalinement(par.69).

    eforbend(par.69).If bent,replace

    hten.

    NGSWORN.Replacewalkingbeam.

    oTurn.

    NORIMPROPERLUBRICANTUSED.

    bricationOrder(par.18).

    eplaceorstraighten(par.73).

    SINGBINDINUPPERLEG.Replace

    emovebevelgearcoverfromright

    spectgears.Replace(par.73).

    elandinggear(par.73).

    espondWhenTurningOneCrank.

    KSHAFTORINBEVELGEARSHAFT.

    REDINBEVELGEARSHAFT.Replace

    EDINSCREWS.Replacefeatherkeys

    TIRES.

    UTS.Tighten(par.36).

    ELBEARINGSBURNEDOur.Replace

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    eforbend(par.69).

    wheel(par.36).

    N.Lubricate(par.18).

    RCUP.Replacebearing(par.36a(2) ),

    2)).

    ARINGADJUSTMENT.Adjustwheel

    LATION.Inflatetiresto70-poundpres-

    PROPERLOADDISTRIBUTION.Loadto

    teloadevenly.

    etroubleshooting(par.28).

    DrumorOutsideofWheel.

    ETAINER.Replaceretainer(par.

    cehub(par.36a(2) andd(1)).

    UBRICATION.Relubricate(par.18).

    CKETSPINDLE.

    ayBetweenSpindleandAxle.

    cethespindle(par.95).

    AXLEEXCESSIVELYWORN.Checkthe

    CALLYINITSMOUNTINGS.Tighten

    NGINYOKEBLOCK.Tappinout of

    ricate(par.13b(3) ).

    UGGEDINTOTRAILERFROMTOWING

    ble.

    INGVEHICLEINTHE"OFF"POSITION.

    VEHICLENOTSUFFICIENTLYCHARGED.

    ehicle.

    WINGVEHICLE.Checkwiringontow-

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    23(8-TON,4-WHEEL)

    DWIRES.Checkwiringsystemfor

    Replaceorrepair.'

    BLE.Checkandreplace(par.83).

    EFECTIVE.Replaceswitch(par.87).

    CONTACTBLADESINCOUPLINGSOCKET

    theblades.

    .

    VEHICLENOTSUFFICIENTLYCHARGED.

    LAMPSOCKETS.Removelamp-unitand

    TERMINALSATTOWINGVEHICLEBAT-

    NotBurn.

    NIT.Replacelamp-unit(par.84).

    wiresfordamage.Replaceorrepair.

    MBLY.Replacelight-assembly

    LAMPSOCKET.Removelamp-unitand

    relyin CenterofWell.

    placehingetube(pars.5,77, and78).

    G.Notifyhigherauthority.

    OUTOFPOSITION.Besureallshells

    sand thatcupsareclean.

    CURED.Installortightenbolt(par.

    erationUnsatisfactory.

    .Replacelever.

    placehingetube(pars.76,77and78).

    YCLOSED.Alineshellsandcloseracks.

    FALINEMENT.'Notifyhigherauthority.

    Sheaves.

    EFORMED.Ifhandchain,replace

    .Ifload chain,notifyhigherauthority.

    GUMMEDORDIRTY.Carefullyclean

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    23(8-TON,4-WHEEL)

    mEndSupportedForWheelRemoval

    00

    O

    899

    4882

    enumber)C67935

    4O

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    NDBEARINGS

    heelNutsUsingHandImpactWrench

    EMBLY,

    TIRE.Applyparkingbrakes.NOTE:

    oved,applytheparkingbrakeon the

    e.Assoonas thewheelbeingremovedis

    t,blockfront andrearoffrontwheelto

    gno availableparkingbrake.Placejack

    masshownin figure51.Elevatejackuntil

    nwheelto preventitsturning.Useahand

    with3-footextensionhandleandloosenthe

    vethe topandbottomnutssnugto

    noffeight othernuts(fig.53).Raisejack

    eely.Supportwheel,and removethe

    per nut.Twomenliftwheelstraightoff

    .Removethesixcapscrewsand

    bcap,andremovehubcapandgasket.

    elbearingadjustingnut,locknut,andlocking

    ngnut.NOTE:Beforeremovingbearings,

    perwithwhichto wrapthepartstoprevent

    nd.Pullhub outaboutaninchandthen

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    23(8-TON,4-WHEEL)

    heelNutsTopandBottomNutsSnug

    bearingcone.Removeoutercone.Re-

    andgreaseseal.

    M.Removethe10nutssecuringthe

    esenuts areinstalledatassembly,using

    en,useasocketwitha 3-or4-footexten-

    m andhubassembly,turnthedrumon

    weenthewheelstudscontactingtheground

    thepull.Prydrum offstuds.Useawood

    innerbearingconeanddriveoutcone

    PS(fig.54).Sethubonend andclean

    s(fig.54). NOTE:Insomehubsthedrift

    nthesecases,the hubshavebeencastso

    oundtheentirecircumferenceofthecup.

    fhardwoodanddrivealternatelyoneach

    erethe hubisnotrecessed,tapall the

    ercase,guard againstcockingand

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    23(8-TON,4-WHEEL)

    okeShoeAnchorPins

    aragraph36a(1).

    efertoparagraph36a (2)andb

    r.Refertoparagraph42a(2).

    tlockingwiresecuringcamshaftcollar

    screw(fig.67).Removebrakeshoereturn

    etohingedownward.Hingeupperbrake

    pullcamshaftstraightout.Pickup collar,

    mshaft.Besurethatbracketbearing

    ndproperlylubricated.Insertsplinedend

    rtbracketin dustshield.Withcollarset

    arbetweenthetwosupports,andpushthe

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    EMBLY

    ^tfdHfl^^^VIANCHORPINNUT

    ^^^^__-

    GPLATE

    uenceFoundationBrakeAssembly

    randon throughtheneedlebearinginthe

    asfaras itwillgo.Locatethe milledsur-

    haft,directlyundertheholeinthe cam-

    screw.Securewithsafetywireasin fig-

    eferto paragraph42a(3).

    Refertoparagraph36d (1).

    aragraph36 d(4).

    paragraph41.

    oparagraph36a(1).

    efertoparagraph36a (2)and

    efertoparagraph42a(2).

    fertoparagraph42b(1).

    toparagraph42c(d).

    thetwonuts andlockwashers

    ts.Pullbracketoffof boltsandoutof

    mountingboltsareunserviceable,cut

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    23(8-TON,4-WHEEL)

    ng-to-drumClearance

    d removethebolts.Ifserviceable,these

    eednot beremoved.

    Checkfitofcamshaftinbracket

    racket.Iftootight,try anotherbracket.

    inch,replacethecamshaft.Installbracket

    ewithlockingwireasin figure68.Hold

    eld,and placeholesinbracketflangeover

    racketflangeagainstdustshield,andin-

    shersandnuts,and tighten.

    toparagraph42c (2).

    efertoparagraph42a (3).

    toparagraph42b (3).

    mbly.Refertoparagraph36

    graph36d (4).

    ragraph41.

    sandassemblieswhichwerere-

    1)aboveandin theordershown.Then

    ts,andinternal-toothedlockwasherssecur-

    ingbeamflange,andremovethedust

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    23(8-TON,4-WHEEL)

    stShieldCamshaftInPlace

    dustshieldonmountingflangeinthe

    .Install theeightmountingbolts,internal-

    nutsandtighten.Installbalanceofbrake

    ubparagraphd(2)aboveand intheorder

    .41).

    eparkingbrakeis composedof

    untedonanextensionofthe tworearair

    handleverispulledrearward,it contacts

    heslackadjusterarm andpullstheslack

    gthebrake.Apawlandratchetmaintain

    sition.

    Applyparkingbrake.Useawood

    sterarmandairchambertoretain armin

    separkingbrakelever.Removethetwo

    othedlockwasherssecuringbrakelever

    rkingbrakeleverassembly.

    .Blockslackadjusterasinsub-

    onparkingbrakeleverassemblyasshown

    drodtowardtherear.Install thetwo

    ewithnutsandinternal-toothedlock

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    TA.

    keequipmentontheammunition

    ontrolledpowerbrakingandisadaptable

    tor,truck,or primemoversimilarly

    soronthetowingvehiclesuppliescom-

    ehosesto theairlines,reservoirvalves,and

    (fig. 69).Theairchambersconvertthe

    airintothe mechanicalforcerequiredfor

    eofairstoragereservoirsand quickaction

    cleandtrailerhelps keeptheairpressure

    system.

    emblyBendixWestinghouse

    18

    veBendixWestinghouse

    53

    ghouse

    881

    endixWestinghouse

    882

    endixWestinghouse

    05

    estinghouse

    39647

    est thetrailerairbrakesystem

    tthetrailerairbrakesystemtothe airbrake

    e engine,ifnecessary,tochargebothair

    dsasr egisteredbythedashgageon the

    and brakesreleased,observetherate

    steredbythedashgageon thetractor.

    sureshouldnotexceed3 poundsper

    dbrakesfully applied,observethe

    eregisteredbythedash gage.Therateof

    dnotexceed4poundsperminute.

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    23(8-TON,4-WHEEL)

    PublicDomain,Google-digitized

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    ers

    abovetestsisthecombinedleakage

    thetractorandthe airbrakesystemonthe

    erair brakesystemmaybedeterminedby

    heabovetestswiththe leakagefoundin

    utcocksin thehoselinesconnectingthe

    .

    heabovetestsis excessive,checkall

    orleakagebycoatingwithsoapsuds,and

    ngdeviceorconnection.

    pplythebrakesandchecktheir effec-

    brakingresponseduringapplicationand

    rakesonallwheelsapply,and release,

    1,and72).

    mployedin theservicelineand

    er.Theirpurposeis totrapdirtor other

    ghtgetintothelines, whentheyarenot

    he towingvehicle.Bothfiltersarefastened

    weldedtothe leftsideofthetrailer body

    daheadofthe emergency-relayvalveto

    thatvalve.>

    1).Closetheserviceandemer-

    roftowingvehicle.Removefilterdrain

    sontowingvehicle,andallowairtoblow

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    23(8-TON,4-WHEEL)

    ctionalized

    nstall

    econds,

    ocleanfilter,removethefourcap

    asteningcovertobody,andremovecover,

    ndstrainer.Cleanallmetalparts with

    ainerisonlydusty,cleanit bybrushing.

    sitispresent,replacethestrainer.Discard

    erinbody.Placethenew gasketandthe

    er.Installcoveron bodyandsecurewith

    ashers.

    rlineatbothsidesof filter,and

    ittings.Removethetwo mountingcap

    andremovefilter.

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    assembled

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    23(8-TON,4-WHEEL)

    relayValve

    erunderbracketwitharrowon

    rearof vehicle.Installmountingcap

    nstallnewsleevesonthetubing ends.

    sleevesintobodyand tightenconnector

    esapplied,coattheoutsideoffilter

    sudsandlookfor bubbles.Noleakageis

    rleak,replacethe filter.Ifthereis

    ththecapscrewstight, replacethegasket.

    ALVE(figs.18and73).

    emergencyvalveconsistsofarelay

    dedan emergencyvalve.Thefunctionof

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    veistoactasa relaystationtocontrolthe

    andto alsoautomaticallyapplythebrakes

    clebreaksawayfromthe towingvehicle.

    afetyfeature,therelay-emergencyvalve

    the brakesbothduringapplicationand

    emcharged,applythebrakesand

    sapplyproperly.

    ecktobesure airpressureispromptly

    ortofthe relay-emergencyvalvethrough

    emfullycharged,closethecut-out

    eonthetractor,and disconnecttheemer-

    Seethat trailerbrakesapplyautomatically.

    cut-outcocksontowingvehicle

    er airreservoirtoreleaseall airfrom

    inesatthe valve.Pulltubingoutof

    wthe removalofthevalve.Holdheads

    ovenutsandinternal-toothedlockwashers.

    ebolts.Removevalvemounting.

    veonfrontsideof bulkheadand

    ughmountingflangeandholesin bulkhead.

    kwashersandnutsloosely.Usingnew

    ndsinto theirrespectiveconnectors,and

    onnectorbody.Whenallnutsarestarted

    ghtenmountingboltnuts.Tightenconnector

    cock.

    ystemwithairandlisten forleaks.

    oapsudsandlookfor bubbles.

    VE(fig.74).

    eckvalveismountedinthe exhaust

    cyvalvetoprotecttherelay-emergencyvalve

    tor water.

    n.Useawrenchonthe hexagonal

    moveor tightenthevalve.

    theexhaustcheckvalve,and

    hragmend,inwater.Checkforleakage

    m.Noleakageis permissible.Ifvalve

    nediaphragmanddiaphragmseat.Ifleakage

    ofdirt, cleanthediaphragmanddiaphragm

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    23(8-TON,4-WHEEL)

    Valve

    ya defectivediaphragm,replacethe

    eatisdamaged,replacethecompleteex-

    8).

    rsupplylineatelbowconnectoron

    ectornutatrelayvalve.Donot pullthe

    Removenutsandwashersfromstrap bracket

    vebolts.Rotatetankinloosenedbrackets

    ntanktravelsdownwardawayfromthe

    ndingtheline andfacilitatesreassembly.

    ubingareseparated,movethetankrearward

    straightout,awayfrombrackets.NOTE:

    permittheremovalofreservoir,removethe

    rackettothe sideofthebody,andremove

    s,hold thenutsbehindthereservoir,and

    etheboltsfrom insidethebody.

    supplyline (fig.18)islooseat

    w sleeveonthetubingat thereservoir.

    rap bracketsandpushforwardasfaras

    nfrontendof tankentersholeinbulk-

    nuts,andwashersloosely.Rotatetank

    nd sleeveintheelbowconnector.Continue

    roximatelythepositionshowninfigure18.

    servoirelbowconnectorloosely.Tighten

    s.Tightenconnectornutsatreservoirand

    75and76).

    ndwrench,andscrewdraincock

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    nCock

    sassembled

    xofdraincockina vise.Remove

    andspringseatwasher.Removekey.

    gtension.Inspectbearingsurfaces

    essor scoring.Ifeitheroftheseparts

    e,replacetbedraincock.

    on.Installkeyinbody.Install

    ,andsecondorretainingwasher,and secure

    tthe threadswithwhiteleadorshellac,

    eservoirandtighten.

    hair,andcoatthreads andbody

    withsoapsuds.Noleakageispermissible.

    67and77).

    wer,chamber(fig.77)mounted

    hend ofbothwalkingbeams(fig.67)

    mpressedairintotheforceand motionneces-

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    SectionalView

    ectionalView

    SectionalView

    used.Ifconnectingtothefrontslack

    dto thetopholein theadjusterarm.Install

    new cotterpin.Closereservoirdraincock.

    ystemwithairandcoattubing con-

    atchforbubbles.Noleakageis permis-

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    23(8-TON,4-WHEEL)

    Disassembled

    gUsingTool(41-C-2825)

    .

    ectedcoppertubing,withtheneces-

    tocarrythebrakesystemair supplytoall

    ptthewalkingbeams.Here,becauseofthe

    blehosesareused.Alltubinghasanoutside

    tthesupplyline fromtheemergency-relay

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    onofTubingWith Tool(41-C-2825)

    his lineisVi-inchoutsidediameter.All

    ypeandareillustratedinfigures78, 79,80,

    e repairunit,atubingunion,disassembled.

    .Examinealltubingfordents and

    swithdry-cleaningsolvent,andblowout

    yswithcompressedair.Alwaysreplace

    aceorrepairdamagedor kinkedtubing.

    mentTubing.Alwaysmeasureold

    ndcutthenew piecetoexactlytherequired

    tubingcutter(fig.83)andsee thatthe

    thandsquarelycut.Endsoftubing must

    closed.Reamor filetubingendsifneces-

    sectionof tubinginbothdirectionswith

    allcuttingsorfilings.

    dsleeveontubingand puttheend

    inthetubing fittingbody(fig.85).Hold

    andtighten nuttosealthe jointagainst

    rytotighten thenutuntilsufficientpres-

    vetopreventleakage.Alwaysuseanew

    binglines.Tubing,fittingnuts,andbodies

    edtheyarein serviceablecondition.

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    23(8-TON,4-WHEEL)

    ubing

    cks(fig.86)areusedin theservice

    thetrailer toprovideamethodofclosing

    renot beingusedinatandemtow.The

    thehandleis ata90 degreeanglewiththe

    outcockisclosedwhenthe handleispar-

    ock.Stopsareprovidedsothatthe handle

    tsnormallyopenand closedpositions.

    -outcocksbyhand.Neverstrikethehan-

    suchheavyinstrument,asitwoulddamage

    htdevelop.

    oirdraincocktoreleaseairfrom

    eatrearof cut-outcock,andpulltubing

    Turnhandleto "OFF"position.Usean

    frontofcut-outcock,andscrewcockoff

    riveoutrivetpin attachingthe

    offhandle.Removecapnutcoveringthe

    iftoutspring.Removekey.

    ofParts.Cleanall partsindry-

    heoutsideofthekey,andinside boreof

    oring.Leakagedueto slightridgesand

    dingthekeyto thebodyusing(BWE

    oundoritsequivalent.If leakagehasbeen

    ng,replacethecompletecut-outcock.Do

    anewkeyto anoldbodyorvice versa.

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    rtsare thoroughlycleaned,apply

    h thefingersontheoutside ofthekeyand

    ody.Placethekeyinpositionin thebody.

    puttingathinlayerof greaseunderthe

    t contactsthebody.Tightencapnut

    ositiononkeybeingsure thekeyis

    handle installed,theprojectionatthe

    operlyengagethe stopsonthetop ofbody

    ons.Taphandledownon keysothatrivet

    e rivetholeinthe handle.Driverivet

    d ofitto makeitsecure.

    tcockhandleto"OFF"position

    lkheadconnectorwithwhiteleador

    tcockontotheconnector.Useanopenend

    ten,leavingthe cockpositionedsothat

    tanew sleeveonthetubingendand

    torinrearwardendofcut-outcock.

    CTOR.

    seandhosefittings provideameans

    ectionsbetweenthepointsonthe trailer,

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    23(8-TON,4-WHEEL)

    AssemblySequence

    yDisassembled

    eirpositioninrelationtoeachother, and

    wingortowedvehicle.Hoseassemblies

    kesystemof thetrailertothe airbrake

    ed,vehiclearefitted withhosecouplings

    esincludedetachable-typehosefittings

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    onnectorNutandSleeveOnHose

    sketCovering

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    23(8-TON,4-WHEEL)

    GASKET

    etInConnectorBody

    edhasan outside

    -M.

    ninside diameterof

    econnectornutfromhoseconnector

    oseup andoffofconnectorbody.Screw

    outofconnectorbracketedtotrailerbody

    nentlyconnectedfitting.Unlessitis

    ectorbodyinthewalkingbeamfitting,and

    tdamage.

    oseend,havingthe permanentcon-

    ketedtothebody post.Pushtheother

    oseguideinconnectorbodyonthe walking

    y.

    Hoses(fig.88).Removehose

    ovenutfrombodyoffittingandpull hose

    vesleevefromhose.Ifanewpieceof

    eanewsleeve.Donot removehoseguide,

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    BODY

    eInConnectorBody

    ofParts.Cleanallmetal partsin

    ecthoseforabrasions,swelling,orother

    ed,replacewithanew piece,anddiscard

    s,nuts,andbodiesmaybe usedagainunless

    esiredlengthbeing surethecutis

    eoutsidewallofthe hoseandthattheend

    woutthehosewithanair linetoremove

    dsleeveon hose(fig.89)beingsure the

    sleevepointtowardtheendof thehose.

    eend oftheguidein thefittingbodyso

    eprotectorcovering(fig.90)will benext

    otectorcoveringfromthegasket.Usea

    hgasketonintoconnectorbodymakingcer-

    eat(fig.91).Put theendofthehose in

    akingsure theendofthe hoseandthe

    omofthe recessinthefittingbody.Move

    ntilitis againsttheedgeofthe fittingbody.

    .It isonlynecessarytotightenthe nut

    dairtightjoint.

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    23(8-TON,4-WHEEL)

    wofHoseCoupling

    Disassembled

    .

    ings(fig.93)provideaneasyand

    necting,anddisconnecting,airlinesbetween

    hosecouplingis suchthatwhentwoof

    r,pressureisputon tworubbergaskets

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    plingGasketIntoGroove

    at thesametimeprovidingajoint which

    ordisconnected,byhand.Allcouplingsare

    maintainthemin theirlockedposition.

    geable.

    bly(fig.94).Screwthecouplingoff

    oroffthebulkheadconnectorifattachedto

    helockspringplug,lockspring andlock

    .Discardoldgasketandcleanall

    solvent.Examinefrictionlockspringand

    ror damage,andreplaceifnecessary.

    ouplingbody,giveparticularattentiontothe

    geofthe hosecouplinggasketfits.This

    oroughlyclean,otherwisethenewgasket

    erly.

    wgasket,partiallycollapsethe

    ndenterone sideofthegasketflangein

    sea bluntnosescrewdriverorsomesim-

    epushingthegasketin place(fig.96).

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    23(8-TON,4-WHEEL)

    ingGasket

    heexposedfaceofthegasketwill beflat

    t anypoint.Withanewgasketinstalled,

    ouplingis completedbyinstallingthefric-

    BAXLE

    TA.

    ewalkingbeamisa weldedframe

    ub.oscillatesonthecen