tl-3000 petro brochure 8-4-10

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Coatings - Linings - Fireproofing 1 PETROCHEMICAL MARKET - ONSHORE Epoxy Based, Exterior Rated Fire Protection For Structural Beams, Columns And Vessel Skirts Material Description THERMO-LAG 3000 is two component, epoxy based intumescent fire resistive coating which is spray applied directly to primed steel surfaces. THERMO-LAG 3000 cures to a tough, durable, protective finish that withstands handling, transport and job site fabrication. Low coating thickness allows for aesthetically pleasing industrial finishes for exterior and interior applications. Basic Use THERMO-LAG 3000 is applied to structural columns, beams and vessel skirts to provide hydrocarbon fire ratings for 1, 2, 3 and 4 hour protection. FEATURES AND BENEFITS: Rated By UL 1709 Program For 1, 2, 3 And 4 Hour Ratings Most Efficient Epoxy Based Fire Resistive Coating In The Market Based On The UL 1709 Rapid Rise Fire Curve Corrosion And Long Term Fire Protection In One System Rugged,Durable Material That Can Be Shop Or Field Applied Successfully Passed The UL 1709 Environmental Test Program High Flexural And Compressive Strength Explosion Resistant Low Flame Spread And Smoke Development - Class A (ASTM E 84) Lowest Applied Weight Of Any Exterior Rated Fire Resistive Coating For The Same Level Of Fire Protection THERMO-LAG 3000 - HOW IT WORKS When exposed to fire, THERMO-LAG 3000 intumesces, forming an expanding, heat blocking char layer which protects structural steel beams and columns from collapse for a specified amount of time. The fire rating provided by THERMO-LAG 3000 is determined by the applied thickness, steel shape and steel mass. Product Data: Generic Type: THERMO-LAG 3000 Is a two component, epoxy based intumescent fire resistive coating Percent Solids: THERMO-LAG 3000 P: 100% THERMO-LAG 3000 SP: 95% Color: Part A: Light Gray Part B: Dark Gray Application Method: Must be applied by trained applicators. Plural com- ponent equipment for THERMO-LAG 3000 P Single component airless equipment for THERMO-LAG 3000 SP Mixing Ratio by Volume: 1:1 Pot Life @ 77°F (25°C): 30 minutes (THERMO-LAG 3000 SP) Cure time @ 77°F (25°C) THERMO-LAG 3000 P: Recoat: 30 minutes Touch: 1 - 4 hours Handle: 24 hours Topcoat: 12 hours Storage Temperature: 100°F (38°C) Maximum THERMO-LAG 3000

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  • Coatings - Linings - Fireproofing

    1

    PETROCHEMICAL MARKET - ONSHOREEpoxy Based, Exterior Rated Fire Protection For Structural Beams, Columns And Vessel SkirtsMaterial DescriptionTHERMO-LAG 3000 is two component, epoxy based intumescent fire resistive coating which is spray applied directly to primed steel surfaces.

    THERMO-LAG 3000 cures to a tough, durable, protective finish that withstands handling, transport and job site fabrication. Low coating thickness allows for aesthetically pleasing industrial finishes for exterior and interior applications.

    Basic UseTHERMO-LAG 3000 is applied to structural columns, beams and vessel skirts to provide hydrocarbon fire ratings for 1, 2, 3 and 4 hour protection.

    FEATURES AND BENEFITS: Rated By UL 1709 Program For 1, 2, 3 And 4 Hour Ratings Most Efficient Epoxy Based Fire Resistive Coating In The Market

    Based On The UL 1709 Rapid Rise Fire Curve Corrosion And Long Term Fire Protection In One System Rugged,Durable Material That Can Be Shop Or Field Applied Successfully Passed The UL 1709 Environmental Test Program High Flexural And Compressive Strength Explosion Resistant Low Flame Spread And Smoke Development - Class A (ASTM E 84) Lowest Applied Weight Of Any Exterior Rated Fire Resistive Coating

    For The Same Level Of Fire Protection

    THERMO-LAG 3000 - HOW IT WORKSWhen exposed to fire, THERMO-LAG 3000 intumesces, forming an expanding, heat blocking char layer which protects structural steel beams and columns from collapse for a specified amount of time. The fire rating provided by THERMO-LAG 3000 is determined by the applied thickness, steel shape and steel mass.

    Product Data:

    Generic Type: THERMO-LAG 3000 Is a two component, epoxy based intumescent fire resistive coating

    Percent Solids: THERMO-LAG 3000 P: 100%THERMO-LAG 3000 SP: 95%

    Color: Part A: Light Gray Part B: Dark Gray

    Application Method: Must be applied by trained applicators. Plural com-ponent equipment for THERMO-LAG 3000 P Single component airless equipment for THERMO-LAG 3000 SP

    Mixing Ratio by Volume: 1:1

    Pot Life @ 77F (25C): 30 minutes (THERMO-LAG 3000 SP)Cure time @ 77F (25C) THERMO-LAG 3000 P:

    Recoat: 30 minutes Touch: 1 - 4 hoursHandle: 24 hours Topcoat: 12 hours

    Storage Temperature: 100F (38C) Maximum

    THERMO-LAG 3000

  • Coatings - Linings - Fireproofing

    2

    SHOP APPLICATIONTHERMO-LAG 3000 COST EFFECTIVE SHOP APPLICATION FOR STRUCTURAL STEEL

    CLASSIFIED, CERTIFIED OR RECOGNIzED By Underwriters Laboratories, Inc. (UL) Lloyds Register of Shipping (LRS) Det Norske Veritas (DNV) FM Global

    UNDERWRITERS LABORATORIES, INC.1709 RAPID RISE FIRE ENVIRONMENT

    DESIGN NO. XR 618(FIBERGLASS MESH)

    COLUMN SIzE: W10X49 Column Rating Film Thickness 1 Hour 0.12 (3.0mm) 1 1/2 Hour 0.21 (5.3mm) 2 Hour 0.31 (7.9mm) 2 1/2 Hour 0.41 (10.4mm) 3 Hour 0.50 (12.7mm) 3 1/2 Hour 0.60 (15.2mm) 4 Hour 0.69 (17.5mm)Additional UL 1709 testing has been performed by Underwriters Laboratories, Inc. on a wide variety of additional structural steel sizes (THERMO-LAG 3000 Design Nos. XR 620 and XR 621).

    LLOyDS REGISTER OF SHIPPING (LRS) AND DET NORSKE VERITAS (DNV) CERTIFICATIONTHERMO-LAG 3000 is certified by Lloyds Register of Shipping (LRS) andDet Norske Veritas (DNV) for a wide variety of structural steel sizes ranging from Hp/A 30 to 250 (W/D .54 to 4.5) based on the hydrocarbon time/temperature curve. The certificates specify the THERMO-LAG 3000 thickness required to limit the steel core temperature to 200C - 750C (392F - 1382F) for 1, 2 and 3 hour ratings on a wide variety of HP/As (W/Ds) for I-sections and tubular sections.

    UNDERWRITERS LABORATORIES, INC. 1709 ENVIRONMENTAL TEST PROGRAMTHERMO-LAG 3000 was exposed to accelerated aging, high humidity, industrial atmosphere,salt spray and combined wet, freeze and dry cycles followed by the UL 1709 fire endurance test with successful results.

    EXPLOSION AND jET FIRE TESTINGTHERMO-LAG 3000 was exposed to a full scale, simulated explosion test, with successful results which demonstrate the ability to withstand a 1.43 bar explosion loading. In addition, THERMO-LAG 3000 with THERMO-LAG 3002 has been sucessfully tested for one hour jet fire resistance.

    ASTM E 84 TESTINGClass A

    APPLICATION STEPS1. Grit blast to SSPC-SP62. Apply approved primer3. First coat of THERMO-LAG 30004. Apply FP Fiberglass Mesh or High Temp Mesh (depending on design)5. Final coat of THERMO-LAG 3000 to specified thickness6. Apply approved topcoat

    For installation details refer to the THERMO-LAG 3000 Application Manual

    For additional information please contact:Carboline, 2150 Schuetz Rd. St. Louis, MO 63146Phone: 800-848-4546; Fax: 314-587-2691; www.carboline.com

    PETROCHEMICAL MARKET - ONSHORETHERMO-LAG 3000

    ADVANTAGES: Saves Time And Cost Significantly Reduces

    Onsite Labor Assures Top Quality Minimizes Interface

    With Other Trades

    1 Steel sprayed with THERMO-LAG 3000 in shop

    2 Lifted for transport

    3 Loaded on trucks

    4 Erected at job site, then THERMO-LAG 3000 applied to block-outs