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Fuel Cells and Hydrogen in Maritime Applications Tjalve Magnusson Svendsen – [email protected]

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Page 1: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

Fuel Cells and Hydrogen in Maritime ApplicationsTjalve Magnusson Svendsen – [email protected]

Page 3: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

CHEOP – Development of fuel cell system for offshore power supply and deep sea shipping applications

Background information• Part of Christian Michelsen Research group• Prototype development – from idea to product• 25 years experience with research, development and testing of

hydrogen and fuel cell technology• Expertise in advanced design and manufacturing, system design and

integration, and stack/complete system testing

Development of Closed-loop Regenerative Fuel Cells Systems for space applications

Energy storage system for Stratobus

Page 4: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

Solid Oxide Fuel CellsSolid Oxide ElectrolysisPEM fuel cellsHigh Temperature PEM fuel cellsHigh pressure PEM electrolysisRegenerative Fuel Cell SystemsReforming

BioZEG - 20 kW SOFC

RSOFC stack

Methane pyrolysis reactor100 bar PEM electrolyser

Page 5: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

Space to Ocean Space

Light-weigh FC and ELY stacks for Space Applications. 15 years development for European Space Agency

H2 fueled 12,5 kW FC system incl batteries and electric propulsion installed on MF

Vågen (2009-2011)

H2 Viking – Zero emission Sunseeker Predator 95

Advanced manufacturing - Ariane 5 structures

Fuel cell systems for offshore power supply

Page 6: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

Maritime electric power systems

• Maritime - obvious case for electrification

• Potential - significant reductions in energy consumption, emissions and total cost of ownership

• Optimization of zero emission electric powertrains• Aim is to design the

most (cost) efficient solutions for a diversified energy scenario

Foto: Siemens

Page 7: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

Why Fuel Cells?

Proton Exchange Membrane FC

Li Ion Battery

Page 8: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

• Enables zero emissions energy intensive applications with limited time/access to charging

• Low energy consumption 𝜂𝐹𝐶 ∼ 50 − 65 % + rest heat

• High part load efficiency

Why Fuel Cells?

Proton Exchange Membrane FC

Li Ion Battery

Page 9: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

• Enables zero emissions energy intensive applications with limited time/access to charging

• Low energy consumption 𝜂𝐹𝐶 ∼ 50 − 65 % + rest heat

• High part load efficiency

• No (significant) noise and vibrations

• Low complexity

• High level of redundancy

• High performance at low temperature

• Utilization of variable renewable energy sources – stabilizing power grids

• Fuel flexibility– Hydrogen, bio(m)ethanol, natural gas/biogas, ammonia

Why Fuel Cells?

Proton Exchange Membrane FC

Page 10: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

Fuel cell stack

MEA Bipolar plate Prototech Space PEMFC stack

Proton Motor PEM automotive FC stack

Page 11: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

Fuel cell system – stack + Balance of Plant

Ballard FC module

Toyota Mirai FC system

Page 12: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

DC tavle

Elektromotor og propell

Elektromotor og propell

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= Hotellast

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==

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Landstrøm

Fyllesystem Hydrogen

Hydrogentanker

Brenselceller

Batteripakker

H2

Luft

Lading av batterier

Energiforsyning til tavle

Page 13: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

Fuel cell types

Proton Exchange Membraneand Solid Oxide Fuel Cells most relevant for maritime operations

Page 14: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

Fuel cell efficiency

• Theoretical efficiency varies withtemperature

• Actual efficiency depends on– Activation polarization

– Ohmic polarization

– Concentration polarization

• Less losses for high temperaturefuel cells

𝜂𝑡 =Δ𝐺

Δ𝐻

Theoretical efficiency FC vs. Carnot engine

𝜂𝑐 = 1 −𝑇𝑐𝑇𝐻

Page 15: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

Polarization curve

• Polarization curve describesperformance of fuel cell stack

Page 16: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

Overall efficiency assessment

• Power conversion efficiency higher for batteries than hydrogen FC

• However:– Efficiency of non-utilized VRE = 0%

– Heat ≠ lost energy

– Ship power need ~𝑣3

• Charging time may have significant implication on ship energy consumption

– Ship power need dependent on weight

• Fuel cells and batteries are complementary technologies – need both to achieve emission free maritime sector

• Total cost of ownership and overall emissions probably more important than efficiency

Page 17: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

0

20

40

60

80

100

120

140

160

0 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96

kg/k

W in

stal

led

Operating hours per refuelling

System mass

Battery FC GH2 FC LH2 FC CH4

0

50

100

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200

250

300

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400

0 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96

l/kW

inst

alle

d

Operating hours per refuelling

System volume

Battery FC GH2 FC LH2 FC CH4

0

10,000

20,000

30,000

40,000

50,000

60,000

70,000

80,000

90,000

0 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96

NO

K/k

W in

stal

led

Operating hours per refuelling

System cost

Battery FC GH2 FC LH2 FC CH4

0

20,000

40,000

60,000

80,000

100,000

120,000

140,000

160,000

0 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96

NO

K/k

W in

stal

led

Operating hours per refuelling

System and fuel cost (20 000 hours operation)

Battery FC GH2 FC LH2 FC CH4

Page 18: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

Specific energy(kWh/kg)

Energy density(kWh/l)

Diesel (genset) 4,80 4,00

LNG (genset) 5,00 2,26

LNG (FC) 6,82 3,08

NH3 (FC) 3,11 2,39

250 bar GH2 1,32 0,30

350 bar GH2 1,16 0,41

700 bar GH2 0,99 0,66

LH2 1,65 1,07

Batteries 0,07 0,10

Page 19: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

Maritime fuel cells - selected projects

Page 20: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

Maritime hydrogen projects in Norway

• NPRA hydrogen car ferry– In operation from 2021

– Hjelmeland – Nesvik – Skipavik

– 50% energy delivered by H2

– Norled, Fjord1, Boreal qualified to bid

• Trondelag FK – Zero emission high speed vessel

• Norwegian value creationHYBRIDskip –supported by Pilot E. Consortium led by Fiskarstrand Verft

NPRA Hydrogen car ferry project

Page 22: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

A wide range of Norwegian initiatives

Aquaculture vessels

Hydrogen Viking – Sunseeker Predator 95

Viking CruisesFjord tourism

KarolineOsterøy ferry

GKP7H2

LMG Marin, CMR Prototech

Supply vessels

Page 23: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

Potential market – all vessels

Work boat0,2-1,2 MW

Hydrogen ferry0,5 – 2 MW

Seasight~1,5 MW

SunseekerGreen Cruises

3 MW

• Develop fuel cell powersystems for high energydemand vessel types

• Various fuel types• GH2• LH2• Methanol• LNG• Ammonia

• Marine CHEOP

Urban Water Shuttle

Page 24: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

Main barriers – research needs

• Fuel cost and infrastructure

• Maritime adaption of fuel cell technology – optimization

• Rules and regulations

Figure: Waitbutwhy

Page 25: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

Hydrogen Viking

• 100 ft Sunseeker

• ~40 knots

• Demonstration ofzero-emission hybrid propulsion

• Education/meetings

The yacht in theport of Bergen

Page 26: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel
Page 27: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel
Page 28: Tjalve Magnusson Svendsen tjalve@prototech · • Prototype development –from idea to product • 25 years experience with research, development and testing of hydrogen and fuel

Thank you for your attention !

Tjalve Magnusson SvendsenResearcherCMR Prototech/Norwegian Hydrogen ForumTel: +47 48262250

Email: [email protected]

www.prototech.no