titgemeyer tuk sideline (0609)1 - · pdf filegruppe50.06.01gb(0609)2 50.06.01.2 construction...

TITG

EMEY

ER T

UK S

idelin

e (06

09)1

Gruppe50.06.01GB(0609)2

50.06.01.2Construction elementsSide underrun systemsSIDELINE Type II

Technical specifications are for guidance only and without guarantee. Right to structural change reserved.

Telephone: +49 (0)5 41/58 22-0 Telefax: +49 (0)5 41/58 22-494 E-Mail: [email protected]

A

B

C

max. 750

max. 3000

max. 250

Type II

Gruppe50.06.01GB(0609)2

50.06.01.3Construction elementsSide underrun systems

SIDELINE Type II



Side-protection device for commercial vehiclesType II – fixing componentsLayout: supports, components for fitting under the chassis, hinged

Complete equipment for 1 vehicle

Items supplied and spare parts

[Quantity]

424

Part No.

502 620502 711502 820

Weight[complete/kg]

7.220.85.6

Compo-nents

ABC

Description

Vertical supportHorizontal railSupport

Part No.

–207 663230 399

–––

Material

Steel, galvanizedSteel, galvanized

PlasticSteel, galvanized

Steel 8.8, galvanizedgalvanized

Dimensions[mm]

U 52 / 44 / 2 x 72012 x 75

2003,2

M 12 x 65M 12

Position

A 1A 2A 3A 4A 5A 6

Norm

–––

DIN 11024DIN 933DIN 985

Description

Vertical supportSocket pinSecurity stringSpring plugHexagon screwLocknut

[Quantity]

111111

–––––

502 903502 905

–––

Steel, galvanizedSteel, galvanized

Steel 8.8, galvanizedgalvanizedgalvanizedgalvanizedgalvanizedgalvanizedgalvanizedgalvanized

U 35 / 42 / 3 x 600U 45 / 45 / 4 x 1100

M 10 x 2510.5 x 21 x 2

M 10–

M 12 x 7013 x 24 x 2.5

M 1240 / 5 / 500

B 1B 2B 3B 4B 5B 6B 7B 8B 9B 10

––

DIN 933DIN 125DIN 985

––

DIN 125DIN 985

–

Horizontal centre railHorizontal side railHexagon screwWasherLocknutClipSpecial screwWasherLocknutReinforcing plate

1248422222

––––

502 638

Steel, galvanizedSteel 8.8, galvanized

galvanizedgalvanized

Plastic

U 63 / 152 / 3 x 140M 10 x 25

10.5 x 21 x 2M 10

–

C 1C 2C 3C 4C 5

–DIN 933DIN 125DIN 985

–

Reverse benchHexagon screwWasherLocknutHeaded Bush

12222

Vertical support (component A) Items supplied with each group of components

Horizontal rail (component B) Items supplied with each group of components

Support (component C) Items supplied with each group of components

Gruppe50.06.01GB(0609)2

50.06.01.4Construction elementsSide underrun systemsSIDELINE Type VA – Stainless steel



Type VA

B

A

max. 375

max. 3000

max. 250vehicle construction

A9

A2 A3 A4

B1 B2

A6 A5

A1

A9

A2 A7 A4

A3

A8

57

109 °

2845

0

20100

max

. 300

100

max

. 350

max

. 748

Gruppe50.06.01GB(0609)2


SIDELINE Type VA – Stainless steel



Side-protection device for commercial vehiclesType VA –Stainless steel– fixing componentsLayout: suspension built-in, hinged



[Quantity]

4444

Part No.

502 971502 978502 671502 674

Weight[complete vehicle/kg]

2.001.044.002.68

Compo-nents

A

BB

Description

Reversing fixture, installation by screwAccessory bag for component AU-profile vertical 700 mmU-profile vertical 450 mm (alternative)

Part No.

––––––––

502 617

Material

Stainless steelA 2 / 70

A 2A 2 / 70A 2 / 70A 2 / 70

dacromet-coatedA 2 / 70

galvanized

Dimensions[mm]

1.5 / 57 / 130 / 163M 10 x 70

12M 12

10M 10

–M 12 x 35

10 x 70

Position

A 1A 2A 3A 4A 5A 6A 7A 8A 9

Norm

–EN 24014

EN ISO 7090EN ISO 10511

DIN 127DIN 1587

–EN 24017

–

Description

Reversing fixtureHexagon screwWasherLocknutLock washerCap nutPlateHexagon screwSpring plug bolt

[Quantity]

112211121

Reversing fixture and accessory bag (component A) Items supplied with each group of components

––

Stainless steelStainless steel

1.2 / 50 / 60 / 7001.2 / 50 / 60 / 450

B 1B 2

– –

Grid profile 700 mmGrid profile 450 mm

11

U-profile (component B) Items supplied with each group of components

Gruppe50.06.01GB(0609)2

50.06.01.6Construction elementsSide underrun systemsSIDELINE Type VA – Steel galvanized/black powder coated



Type V A

B

A

max. 750

max. 3000

max. 250

max

. 350

max

. 760

100

max

. 300

100

max

. 760

20

B1

A1

A2 A3 A4 B2

A9 B2

A4 A3

59 59

A2

A9

A4

A3

A8

vehicle construction

Gruppe50.06.01GB(0609)2


SIDELINE Type VA – Steel galvanized/black powder coated



Side-protection device for commercial vehiclesType VA –Steel– fixing componentsLayout: supports, suspension built-in, hinged


1 Steel galvanized / Steel black powder coated

[Quantity]

4444

Part No.Steel, black powder coated

502 972502 979502 672502 679

Part No.Steel, galvanized

502 970502 979502 670502 679

Weight[complete/kg]

5.6–

8.8–

Compo-nents

A

B

Description

Reversing fixtureAccessory bag for component AU-profile verticalAccessory bag for component B


Part No.

–––––

502 615

Material

Steel1

Steel 8.8, galvanizedSteel, galvanizedSteel, galvanized

Steel 8.8, galvanizedSteel, galvanized

Dimensions[mm]

3 / 59 / 150 / 225M 12 x 80

3 x 24 x 2.5M 12

M 12 x 3512 x 90

Position

A 1A 2A 3A 4A 8A 9

Norm

–EN 24014

EN ISO 7090EN ISO 10511

EN 24017 –

Description

Reversing fixtureHexagon screwWasherLocknutHexagon screwSpring plug bolt

[Quantity]

116321

Reversing fixture and accessory bag (component A) Items supplied with each group of components

–502 638

Steel1

Plastic3 / 50 / 50 / 698

–B 1B 2

– –

Snap-in profile Headed bush

14

U-profile and accessory bag (component B) Items supplied with each group of components

Gruppe50.06.01GB(0609)2



50.06.01.8Construction elementsSide underrun systemsSIDELINE Rail components

G1

G2

518 565 001

518 659 - 671 518 603 - 625

H

E1

E1

E2

Gruppe50.06.01GB(0609)2




SIDELINE Rail components

Spare partPlastic pin for fixing end caps 518 582 and 518 592Part No. 518 599

Side-protection device for commercial vehiclesRail components

Profiles

42,5

100

100

24,3

19,3

34,5

ø7

ø724

End cap 518 582 001

Cap 518 592

ø 8

ø 8

818

18

40

Fixing set (Pos. F)Part No. 518 548

Part No.black

anodized

518 605518 609518 615518 619518 625

––––––

518 661518 671

––

Part No.

–––––

518 582 001518 548518 546

–––––

518 592518 565 001

Part No.silver

anodized

518 604518 608518 614518 618518 624

––––––

518 660518 670

––

Part No.mill finish

518 603518 607518 613518 617518 623

––––––

518 659518 669

––

Material

AluminiumAluminiumAluminiumAluminiumAluminium

Plastic black–

Steel galvanizedSteel galvanizedSteel galvanizedSteel galvanized

AluminiumAluminium

Plastic blackPlastic black

Dimensions

[mm]

32003600400052006000

––

40 x 18 x 8M 8 x 18

8.4 x 17 x 1.68.1 x 14 x 14 x 2.0

5005000

––

Position

E 1

E 2F––––

G 1

G 2H

Norm

––––– –––

EN 24017EN ISO 7090

DIN 127––––

Description

Rail section

End capsFixing set• Screwed plate (E)• Hexagon screw (E)• Washer (E)• Spring (E)Radius profileRadius profileCapRadius section

[Quantity]

111111111211111

Weight

[unit/kg]

3.43.84.25.56.30.02

–––––

0.88.20.050.3

Gruppe50.06.01GB(0609)2



50.06.01.10Construction elementsSide underrun systemsSIDELINE Installation instructions

Protective Side guard for vehicles of the classes N2, N3, O3 and O4Instructions of installation according to the recommendations 89/297 EWG and § 32c StVZO

With effect from 01/01/92 all first registrated vehicles and up to01/01/94 at latest all vehicles to be conducted in the traffic of theabove vehicle classes have to be equipped with protective sideguard.Special approvals may be given for:

• Semitrailer trucks, trucks for the transport of long,indecomposable goods (for example timber trucks and specialtrucks, concrete trucks), as well as vehicles which a protectiveSide guard cannot be built on for practical reasons.

The protective Side guard may consist of a continuous, planesurface, plank profiles or a combination of the two. The externalsurfaces have to be even, stable on the most essential parts, firmlyinstalled at the vehicle and consist of metal or other appropriatematerial. Under usual conditions vibration etc. should not influencethe well-seating of the protective side moulding on the vehicle. Add-on parts of the vehicle like fuel and air tanks and tool cases canbe integrated as part of the protective Side guard provided theirdimensions and characteristics comply with a.m. recommandations.It is not allowed to fix brake, air and hydraulic lines on the protectiveSide guard.

The installation should meet following requirements:

1. The protective Side guard must not pass over the outline of avehicle.

2. The distance of the lower flange of the deflector elements to theroad surface should be max. 550 mm.

3. The s.g.f. being installed inside of the outline of the vehicle, the distance between the surface of the deflector profile and the outline of the vehicle must not exceed 120 mm.

4. The protective Side guard extends over the area between the front and the rear axle of a vehicle. It begins max. 300 mmbehind the front tyre profile and ends max. 300 mm in front ofthe rear tyre profile.

5. If the distance of 300 mm to the front tyre profile incorporates apart of the driver’s cabin, the corner profile should begin directlybehind it. Only for tilt or elastic mounted cabins an additionalspace of 100 mm is allowed. If the width of the driver’s cabinexceeds the outline of the superstructure resp. the surface of theprotective side moulding, the protective Side guard should bedirected to the inside in an angle of 45 °.

6. If the corner profile begins at a position which would usually beopen space and if the protective Side guard consists of morethan one profiles, they have to be closed in the front area byvertical profiles of at least 100 mm thickness to the inside.

7. The surface of the deflector profiles must principally be even, but they may have for example reinforcing flanges and beinterrupted by fasteners like screws or rivets which should not jut out more than 10 mm.

8. If the protective Side guard consists of more than onelongitudinal profiles, there should not be more than 25 mm space between these elements. Overlappings, if necessary,should be made in driving direction.

9. Any elements of the protective Side guard directing to theoutside have to be smoothed-off by at least R2,5.

10. The protective Side guard may consist of several deflectorprofiles mounted one below the other. Following minimumheights are required for the different vehicle classes:N2 and O3: 50 mmN3 and O4: 100 mm.

11. The deflector profiles have to be fixed well-seated. Hinged or detachable elements are allowed as far as they meet therequirements of stability.

12. The protective Side guard guarantees a max. deflexion of 150 mm at a test load of 1000 N. On the last 250 mm the deflection should be less than 30 mm. The test load has to be applied by a stamp of 210 to 230 mm diameter.

Gruppe50.06.01GB(0609)2


SIDELINE Installation instructionsL



Instructions for the installation of theprotective Side guard on vehicleclasses N2 (trucks of more than 3,5 tup to 12 t gross weight rating) and N3(more than 12 t gross weight rating).

Instructions for the installation of theprotective Side guard on vehicleclasses O3 and O4 (trailers and saddletrailers of more than 3,5 t up to 10 tgross weight rating or of more than10 t gross weight rating).

Instructions for the installation of theprotective side guard on vehicleclasses O3 and O4 (trailers and semitrailers of more than 3,5 t up to 10 tgross weight rating or of more than10 t gross weight rating).

max. 300max. 500

max

. 300

Haubenhalter

max. 300max. 2700

max. 3000

max. 250

max. 750*

max. 250

max. 300max. 300 max

. 350

max

. 300

max

. 100

max

. 550

*max. 375 mm (VA-stainless steel)!

TITGEMEYER (UK) Ltd A2 Link One Industrial Park George Henry Road Tipton, West Midlands, DY4 7BU Tel. 0121-557-9777 Fax. 0121-557-4777 [email protected] www.titgemeyer.co.uk

titgemeyer tuk sideline (0609)1 - · pdf filegruppe50.06.01gb(0609)2 50.06.01.2 construction...

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