tires recycling technology manufacture of rubber and metal powders dr. aleksandras chepulis, the...
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Tires Recycling Tires Recycling TechnologyTechnology
Manufacture of rubber and metal powdersManufacture of rubber and metal powders
Dr. Aleksandras Chepulis, the academician of International Academy of ecology, man and nature protection sciences.+(370)-(37)-209-390 Mob. +(370)-652-452-67. [email protected] or Skype name – chepulis2 www.chepulistech.3dn.ru
2008
OverviewOverviewUsed Tires ProblemUsed Tires Problem (1 – 6) (1 – 6)
TechnologyTechnology (7-13) (7-13)
Final Disintegration ProductsFinal Disintegration Products (14-18) (14-18)
THE THE CCLLEARING WATER AREAS FROM EARING WATER AREAS FROM PETROLEUM PRODUCTS WITHPETROLEUM PRODUCTS WITH
APPLICATION OF APPLICATION OF CHEPULISCHEPULIS` ` POWDERPOWDER (19)(19)
VVariants of a raw rubberariants of a raw rubber..((CHEPULIS` TECHNOLOGYCHEPULIS` TECHNOLOGY). ). ((2020--228)8)
Situational AnalyzesSituational AnalyzesGlobal Problem.Global Problem.
The quantityThe quantity of Post - of Post - Consumer tyreConsumer tyress much more much more exceeds quantityexceeds quantity of the of the advanced tyreadvanced tyress. .
NOW TECHNOLOGIES FOR NOW TECHNOLOGIES FOR FULL FULL RECYCLING RECYCLING (ETRA) ARE (ETRA) ARE
NECESSARYNECESSARY..
Figure 1 Figure 1 Post - Consumer tyrePost - Consumer tyre
TENDENCIESTENDENCIES OF APPLICATION OF OF APPLICATION OF USED TYRESUSED TYRES
On data ETRAOn data ETRA
in 1992-2005 in 1992-2005 the the application of the used tapplication of the used tyresyres has has sharply increased in the field of sharply increased in the field of creation creation of of new new
materialsmaterials from the advanced from the advanced tyrestyres . .
Processing of tProcessing of tyresyres has grown in has grown in 66 times. times.
The market of products of processing extends.The market of products of processing extends.
Burning of tBurning of tyyrreses has grown only in 2 times. Now burning is forbidden. has grown only in 2 times. Now burning is forbidden.
The landfillThe landfill of tof tyresyres has decreased in 6 times. Ecologically harmfully. has decreased in 6 times. Ecologically harmfully.
TIRES RECYCLING IN THE WORLDTIRES RECYCLING IN THE WORLD
From the advanced tyreFrom the advanced tyress in the world are in the world are only only 11 %11 % of the powderof the powders (up to 0s (up to 0,,5mm) 5mm) allowing in the best allowing in the best
way to utilize tyreway to utilize tyress in useful materials. in useful materials.
QUALITY OF RECYCLINGQUALITY OF RECYCLING OF USED TYRESOF USED TYRES
by Chepulis` methodby Chepulis` method
From the tyreFrom the tyress advanced advanced by by Chepulis` methodChepulis` method
areare
110000 % % of the powder of the powderss
(up to 0(up to 0,,5 mm)5 mm)- -
ссommodity product for ommodity product for creation of new productscreation of new products
The raw rubber mix - important problemThe raw rubber mix - important problem
THE MIX OF THE MIX OF STANDARDSTANDARD RAW RAW RUBBERRUBBER DIFFDIFFEERENT NATURAL ANDRENT NATURAL AND S SYNTHETIC RUBBERYNTHETIC RUBBER
BLACK BLACK CARBON AND TECHNICAL ADDITIVESCARBON AND TECHNICAL ADDITIVES
The market dictates the tendency to replacement of The market dictates the tendency to replacement of these expensive and scarce components on the these expensive and scarce components on the cheap cheap powder powder received from post-consumer tyres. received from post-consumer tyres.
The important problem (for example,The important problem (for example, for for Michelin)– to Michelin)– to find an opportunity to add these powders in new find an opportunity to add these powders in new ttyreyre without loss of quality. without loss of quality.
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Chepulis`Chepulis` Materials Recycling Materials Recycling TechnologyTechnology
PatentsPatents:: method of recycling, construction of method of recycling, construction of equipment, rubber crumbs usage as adsorbent;equipment, rubber crumbs usage as adsorbent;
MethodMethod:: A product with unique physical and chemical A product with unique physical and chemical properties (either according to size or particle topology) properties (either according to size or particle topology) could be created by using shock wave matter could be created by using shock wave matter disintegration method with ultrasonic frequency impact disintegration method with ultrasonic frequency impact on matteron matter..
ECOLOGY: All materials are completely processed in a ECOLOGY: All materials are completely processed in a commodity product in the closed cycle (process has no commodity product in the closed cycle (process has no waste products).waste products).
Possible application for universal Possible application for universal technologytechnology
Used Rubber TiresUsed Rubber TiresToxic Medical WasteToxic Medical WasteWaster of Domestic and Other Electric Waster of Domestic and Other Electric ApplianceApplianceLarge Quantities of Domestic WasteLarge Quantities of Domestic Waste Scrap MetalScrap MetalUsed VehiclesUsed VehiclesOrganic WasteOrganic WasteWood WasteWood WasteUsed Paper MoneyUsed Paper Money
Tire Recycling LineTire Recycling Line
CapacityCapacity – – up to up to 33 t/ht/h or up to or up to 1010 t/ht/h
Energy usageEnergy usage 30 30 kWkWhh/t/t ((all line 140 all line 140 kWkWhh/t/t ))
Production spaceProduction space – – 200 200 mm22
WarehousesWarehouses – – 300 - 500 300 - 500 mm22
Employees – from 10 up to 20Employees – from 10 up to 20
Previous developmentPrevious development
2001 - complex2001 - complex
for for “Rubber Tek” Ltd. “Rubber Tek” Ltd.
St. Petersburg St. Petersburg
(Russia)(Russia)
CapacityCapacity up to up to 3 3tt/h/h
TYRES RECYCLING LINETYRES RECYCLING LINEwe offer manufacturing to order we offer manufacturing to order or partnershipor partnership
Tires Recycling LineTires Recycling Line ((The author and owner of the Technology – Dr.Aleksandras ChepulisThe author and owner of the Technology – Dr.Aleksandras Chepulis))
DisintegratorUniversal feeding module
Air flow
Separators
58%30% 12%
Rubber POWDER
Metal Dust Suspension
Final productFinal product
Rubber Rubber POWDERPOWDER – – ~58%~58% Separately ~ Separately ~ 10501050 mesh. mesh. AgglomeratedAgglomerated ~ 200mesh~ 200mesh
((diameterdiameter up toup to 0. 0.5 mm).5 mm).
Unique component for rubber productsUnique component for rubber products ( (for raw rubber).for raw rubber).
AAdsorbent for oil collection dsorbent for oil collection
Rubber powder after Chepulis` line have properties of Rubber powder after Chepulis` line have properties of regenerateregenerate..
Raw material for nanotechnologyRaw material for nanotechnology
Market price 200mesh 900 -> 3 500 EUR per tonMarket price 200mesh 900 -> 3 500 EUR per ton
Final productsFinal products
Metal Dusts - ~ 30%Metal Dusts - ~ 30%
Diameter up to 0.1 mmDiameter up to 0.1 mm
Product for the powder mProduct for the powder metaletalllurgurgy. Markety. Market up up
toto 2000,- EUR per ton2000,- EUR per ton
Final productsFinal products
Suspension - ~12%Suspension - ~12%
Very small particlesVery small particles ( (e.ge.g. ful. fulllerenerenee) ) diffused diffused
in waterin water
Component for paintComponent for paint
VARIANTS OF VARIANTS OF AA R RAWAW RUBBER. RUBBER. (CHEPULIS` TECHNOLOGY). (CHEPULIS` TECHNOLOGY).
THE HISTORY OF THE HISTORY OF CREATION OF A RUBBER CREATION OF A RUBBER POWDER DETERMINES ITS POWDER DETERMINES ITS PHYSICAL AND CHEMICAL PHYSICAL AND CHEMICAL PROPERTIES.PROPERTIES.CHEPULIS` RUBBER CHEPULIS` RUBBER POWDER HAS UNIQUE POWDER HAS UNIQUE PROPERTIES.PROPERTIES.THERE ARE MANY THERE ARE MANY VARIANTS OF THE VARIANTS OF THE CREATIONS OF CREATIONS OF A RA RAWAW RUBBERRUBBER WITH THIS WITH THIS POWDERPOWDER..
Model with a dense core and cluster agglomeration particles fringeModel with a dense core and cluster agglomeration particles fringe..
The data are confirmed with researches and certificates State Unitary Enterprise The data are confirmed with researches and certificates State Unitary Enterprise NIISK NIISK im. akad. S.V.Lebedevaim. akad. S.V.Lebedeva,, Russia ( Russia ( Dr. S.K.KurlandDr. S.K.Kurland).). www.fgupniisk.ru
THE THE CCLLEARING WATER AREAS FROM EARING WATER AREAS FROM PETROLEUM PRODUCTS WITHPETROLEUM PRODUCTS WITH APPLICATION APPLICATION
OF OF CHEPULISCHEPULIS` ` POWDERPOWDER
THERE IS THE WASTE THERE IS THE WASTE PRODUCTPRODUCT - - THE MIX THE MIX
AFTER CLEARING AFTER CLEARING WATER AREAS FROM WATER AREAS FROM
PETROLEUM PETROLEUM PRODUCTS WITHPRODUCTS WITH APPLICATION OF APPLICATION OF
CHEPULISCHEPULIS` ` POWDERPOWDER..
THE WASTE PRODUCT THE WASTE PRODUCT CONSIST OFCONSIST OF::
CHEPULISCHEPULIS` ` POWDERPOWDER – –
11 PART.PART.
PETROLEUM PETROLEUM PRODUCTS – MORE PRODUCTS – MORE
THAN THAN 1010 PARTS PARTS ..
THE REPLACEMENT OF DIFFTHE REPLACEMENT OF DIFFEERENT NATURAL ANDRENT NATURAL AND SSYNTHETIC RUBBER YNTHETIC RUBBER BYBY POWDER OF RECYCLED POWDER OF RECYCLED
RUBBER IN RAW RUBBER RUBBER IN RAW RUBBER FFOR NEW TYRESOR NEW TYRES
I.TheI.The standard standard raw rubber raw rubber (market cost of rubber (market cost of rubber may be may be 2800 eur/t) 2800 eur/t)
IIII. The . The raw rubber raw rubber with with Chepulis` powderChepulis` powder - - 30%30%
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THE REPLACEMENT OF DIFFTHE REPLACEMENT OF DIFFEERENT NATURAL ANDRENT NATURAL AND SSYNTHETIC RUBBER YNTHETIC RUBBER BYBY POWDER OF RECYCLED POWDER OF RECYCLED
RUBBER IN RAW RUBBER FOR RUBBER IN RAW RUBBER FOR GENERAL PURPOSE GENERAL PURPOSE
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I.I.The standardThe standard raw rubber raw rubber ((market cost of rubber market cost of rubber may be may be 2000 eur/t)2000 eur/t)
II. II. The The raw rubber raw rubber withwith Chepulis` powder Chepulis` powder - - 50%50% from from quantity of rubberquantity of rubber
..
THE REPLACEMENT OF DIFFTHE REPLACEMENT OF DIFFEERENT NATURAL ANDRENT NATURAL AND SSYNTHETIC RUBBER YNTHETIC RUBBER BYBY POWDER OF RECYCLED POWDER OF RECYCLED
RUBBER IN RAW RUBBER FORRUBBER IN RAW RUBBER FOR GENERAL PURPOSEGENERAL PURPOSE
II..The standardThe standard raw rubber raw rubber (market cost of rubber (market cost of rubber may bemay be1400eur/t)1400eur/t)..
IIII..The The raw rubberraw rubber with with Chepulis` powderChepulis` powder - - 9090%% from quantity of from quantity of rubberrubber
..
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THE REPLACEMENT OF BLACK CARBON THE REPLACEMENT OF BLACK CARBON BYBY POWDER POWDER OF RECYCLED RUBBER IN RAW RUBBEROF RECYCLED RUBBER IN RAW RUBBER
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II..The standardThe standard raw rubber raw rubber ((market cost of rubber market cost of rubber may bemay be 28 280000 eur/t)eur/t)..
IIII..The The raw rubberraw rubber with with Chepulis` powderChepulis` powder - - 50%50% from from
quantity of quantity of carboncarbon..
THE REPLACEMENT OF DIFFTHE REPLACEMENT OF DIFFEERENT NATURAL ANDRENT NATURAL AND SSYNTHETIC RUBBER AND BLACK CARBON YNTHETIC RUBBER AND BLACK CARBON BYBY
POWDER OF RECYCLED RUBBER IN RAW RUBBER POWDER OF RECYCLED RUBBER IN RAW RUBBER
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I. I. Standard raw rubberStandard raw rubberII. II. The The raw rubberraw rubber with with almost almost Chepulis`Chepulis` powderpowder - - 100%100%..
Technical additives up toTechnical additives up to 1%1%
Physical and mechanical properties of 100% Physical and mechanical properties of 100% Chepulis`Chepulis` powderpowder-based compounds are -based compounds are in in researches and certificates State Unitary Enterprise NIISK (Russia) researches and certificates State Unitary Enterprise NIISK (Russia)
THE REPLACEMENT OF DIFFTHE REPLACEMENT OF DIFFEERENT NATURAL ANDRENT NATURAL AND SSYNTHETIC RUBBER AND BLACK CARBON YNTHETIC RUBBER AND BLACK CARBON BYBY POWDER OF RECYCLED RUBBER ANDPOWDER OF RECYCLED RUBBER AND WASTE WASTE
PRODUCT PRODUCT IN RAW RUBBERIN RAW RUBBER
I. I. Standard raw rubberStandard raw rubber
II. II. The The raw rubberraw rubber with with ChepulisChepulis`̀ powder- 79% powder- 79% , , waste productwaste product- -
2020 % % ttechnical additives - echnical additives - up to up to 1%.1%.
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THE REPLACEMENT OF DIFFTHE REPLACEMENT OF DIFFEERENT NATURAL ANDRENT NATURAL AND SSYNTHETIC RUBBER AND BLACK CARBON YNTHETIC RUBBER AND BLACK CARBON BYBY POWDER OF RECYCLED RUBBER ANDPOWDER OF RECYCLED RUBBER AND WASTE WASTE
PRODUCT PRODUCT IN RAW RUBBERIN RAW RUBBER
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I. I. Standard raw rubber.Standard raw rubber.
II. II. The The raw rubberraw rubber with with waste product waste product -- almostalmost 100100 %. %. Technical additives – up to 1%.Technical additives – up to 1%.
CONCLUSIONSCONCLUSIONS
Buyers, adding a powder inBuyers, adding a powder intoto raw raw rubber rubber will receive will receive thethe ssignificantignificant additional profitadditional profit::
on on 11 ton of ton of rawraw rubber rubber profit profit 400400--10001000 euroeuro..
Unique physical and chemical properties Unique physical and chemical properties of Chepulis` powder will allow to create of Chepulis` powder will allow to create raw rubber with special qualitative raw rubber with special qualitative characteristics.characteristics.