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METRIC

THREE PIECE BALL VALVES ANSI CLASS 600

26 SERIES

2 ANSI CLASS 600 BALL VALVE WITH HYBRID SEATS 26 SERIES

IntroductionHabonim is offering a new Class 600 cast valve, the 26 Series. Built for endurance in the most demanding applications, the 26 Series combines robust construction with Habonim’s new Hybrid seats (see pg. 4), allowing it to withstand operation at the maximum ANSI B16.34 differential pressure rating. The 26 Series is available in a variety of cast carbon steels, WCB, LCB, LC1, and in response to global market demands, it is also available in additional materials including stainless steel, nickel and exotic alloys. All of this contributes to making Habonim’s 26 Series an ideal and cost effective solution for the Oil & Gas market.

Technical Summary

Size Range: 2” (DN 50) – 8” (DN 200) (smaller sizes are covered by the 47 series)Temperature Range: -60° C (-76° F) to 260° C (500° F)Pressure: Class 600End Connections: Extended Butt-weld ends, Flanged ends Class 600 RF/RTJApplication: Oil & Gas, Chemical, PetrochemicalService: Gas, Steam, Chemicals, Solvents,Thermal FluidMaterials: Carbon Steel ASTM A352 LC1, Stainless Steel ASTM A351 CF8M/CF3MDesign Standard: ASME B16.34Operation: Hand or Gear operated, Pneumatic or Electric actuatedCertifications: GOST, Firesafe to API 607/ISO 10497, GOST № РОСС IL.AB28.B01291

THREE PIECE BALL VALVES

3ANSI CLASS 600 BALL VALVE WITH HYBRID SEATS 26 SERIES

Features• Full bore • Anti-static• Three piece design • Tongue and groove body seal design• Extended butt-weld ends for in-line welding • Flanged Class 600 ends, raised face/ring type joint• Operational under full Class 600 differential pressure• Easy to install and to maintain • Hybrid seats as standard (see pg. 4)• Fire safe certified to API 607 / ISO10497• NACE MR0175 / ISO15156-1/2/3 compliance as standard

TestingTo confirm valve functionality, valves are 100% tested according to EN12266-1, and GOST 9544-2005 requirements. Habonim’s procedure is comprised of three stages:• Shell strength test at 1.5 times the pressure rating• Shell tightness test at 1.1 times the pressure rating• Seat tightness test at 6 bar of compressed dry air

With acceptance criteria of Rate A, no leakage is allowed throughout the duration of the test.Upon client request the following non-destructive tests (NDT’s) can be performed: • Liquid penetration testing as per ASME V Art. 6

and ASTM E165 standard• Radiographic testing (RT), as per ASME V Art. 2

and ASTM E94 standard• Ultrasonic testing (UT), as per ASTM A609 standard• Visual inspection, to ASME V Art. 9

Material Temperature (° C) Temperature (° F)Viton -26° C to 120° C -15° F to 248° FNBR -20° C to 80° C -4° F to 176° FLT NBR -56° C to 82° C -70° F to 180° FEPDM -40° C to 140° C -40° F to 284° FPTFE -100° C to 230° C -148° F to 446° FGraphite -269° C to 650° C -452° F to 1202° F

Seals Temperature Limitation

Pressure / Temperature RatingVIRGIN PEEK

Certifications and TraceabilityAll valves are supplied with a BS EN 10204 certificate of compliance on request.For full traceability each valve is tagged and every casting is marked with a heat number. Material test reports (MTR) will be provided upon request.For the Russian market, a special set of documents is also available, which includes:• Passport (technical datasheet, general assembly drawing,

material tests report, non-destructive test report (upon client request), product reliability declaration

• BS EN 10204 certificate of compliance level 3.1 • Installation operation and maintenance manual (IOM)• A special tag written in Russian

26 SERIES

4 ANSI CLASS 600 THREE PIECE BALL VALVES 26 SERIES

Hybrid SeatsHabonim developed a new line of hybrid seats especially for high differential pressure applications. When a soft seated floating ball valve is held even momentarily at mid position, the upstream seat is incompletely supported; it is only partially supported by the ball and can be pushed towards the valve cavity by the force of the stream. This deformation is amplified with increased density of the media, high differential pressure and high velocity.These extreme conditions of deformation can cause the ball to grip the unsupported area of the soft seat, and to jam the valve, it may slice the seat by the port edge of the ball, or trigger stem twisting (caused by excessive torque being applied by the operator trying to close the valve).Habonim’s new line of Hybrid seats was developed especially to overcome the above problems.

Insert Shapes

Round Insert Shape

Scraper Insert Shape

The combination of a metallic housing and polymer insert offers the stiffness of a metal seat with a bubble tight Class “A” shutoff leakage rate and operating torque of a soft seat.The hybrid seats are proven in use with B16.34 Class 600 maximum differential pressure. Different hybrid seat designs were developed in response to various applications, and are designated by the metallic housing design.

The “L shape” is mainly used for fire-safe or cryogenic applications where an elastomer O-ring cannot be used. The “F shape” housing is mainly used for unidirectional valves combining a soft downstream seat and Hybrid upstream seat. The “U shape” housing allows for the use of O-ring elastomers for general purpose applications.

Hybrid Seat Types

The ideal solution for cryogenic bi-directional applications

Graphite or PTFE Seal

Bidirectional

U

F

L

O-Ring Seal

Unidirectional

Polymer Insert

Metallic Seat Support

Shape

Shape

Shape



In a standard two way floating ball valve tight shut-off is achieved by the downstream seat. The line pressure provides the necessary force by pressing the ball into the downstream seat. The ball’s movement toward the downstream seat this movement relieves the seating force between the ball and upstream seat, and lets the upstream seat leak until the pressure between the upstream line and the cavity around the ball is equalized.

A Double Block & Bleed valve arrangement consists of two seats working independently. Each seat must seal at its upstream side, keeping the valve cavity unpressurized, thus allowing two different media to separate by one valve. The bodies for block and bleed service are specially machined to incorporate a bottom drain with a bleed valve attached. Media trapped in the body cavity can be released through this bleed valve.A pressure gauge can be connected to the bleed valve; alternatively, it can be connected to a flare. If the seat leaks, the medium can be sensed by the pressure gauge or it can be routed to the flare.In order to achieve a seal at the upstream side, Habonim developed a special Hybrid seat. The seat design combines the rigidity of a metal housing and the sealing ability (EN12266-1, Rate A) of a soft plastic material. Blocking flow from crossing the back of the hybrid seat is achievable by an O-ring (applicable with the ‘U’ shaped Hybrid design) or Graphite\PTFE (applicable with the ‘L’ shaped Hybrid design)With a ‘Piston-movement-affect’ the Hybrid seat is pressed against the ball sphere, achieving positive isolation.The metal housing design includes a fire lip which seals ‘metal-to-metal’ against the ball sphere; this occurs when the ball is pressed by the line pressure against a ‘fire-lip’ when the plastic insert has melted away during a burn.The 26 Series, with its Double Block and Bleed arrangement, can be used only for applications in the range of the temperature and corrosion for the seats and seal materials used in their construction.

Double Block and Bleed 26 Series

26 SERIES


26 Series 2”-8” (DN 50 - DN 200); Extended Buttweld EndsMaterial Specifications

Item Description Material Specifications ASTM Qty.

1 Body A352 LC1, A352 LCB, A216 WCB, A351 CF8M (S.St. 316)

1

2 End A352 LC1, A352 LCB, A216 WCB, A351 CF3M (S.St. 316L)

2

3 Ball A351 CF3M (S.St. 316L), A350 LF2 + ENP

1

4 Stem A479 316L, A564 630 (17-4PH) 15 Seat PCTFE, Virgin PEEK,

Devlon® V-API2

5A Seat Ring A479 316L, A350 LF2 + ENP 25B Seat Seal Viton, NBR, Graphite, PTFE 26 Body Seal Graphite, PTFE 27 Stem Thrust Seal CF 25% PTFE, PEEK,

Virgin PEEK, TFM, RPTFE1

8 Stop Pin A193 Gr.B8M (S.St. 316) 29 Stem Packing Graphite, CF 25% PTFE, TFM 110 Follower B783 316L 111 Washer A240 410 114 Stop Plate A240 430 115 Tab Lock Washer A240 304 116 Stem Nut A194 Gr.8 (S.St. 304) 1

17A Wrench Head A47 32510 zinc plated, A351 CF8M (S.St. 316)

1

17B Wrench Handle A675 Gr.50 zinc plated, A240 316L 117C Wrench Bolt A193 Gr.B8M (S.St. 316) 118 Body Bolts A320 L7 ,F568M Class 8.8,

ISO 3506-1 A2-70 (S.St. 304), ISO 3506-1 A4-80 (S.St. 316)

20 ,24, 32

19 Washers A240 410 20 ,24, 32 20 Anti Static Spring A313 302 221 Anti Static Plunger A479 304 223 Tag (not shown) A167 304 1

2

6

5B

5A5

1

8

35A5

5B

6

2

19

19

18

18

16

17B17A

11

14 109

15

8

7

4

20

21

Detail A

17C



Size Port Bore A B C D H S ØW TxLØF

(ISO)M N P

Flow Coefficients Weight

(Kg)

Weight

(Lb)Cv Kv

DN50 mm 51 200 75 87.5 134 174.45 401 150M10x12 F10

18.921"- 14 UNF-2A

16.7480 414 14.2 31.3

2" inch 2.01 7.87 2.95 3.44 5.28 6.87 15.79 5.91 0.745 0.66DN80 mm 80 356 110 126.5 195.9 256.6 916 210

M12x16 F1228.45

11⁄2"- 12 UNF-1A26.2

1300 1120 37 81.63" inch 3.15 14.02 4.33 4.98 7.71 10.1 36.06 8.27 1.12 1.03DN100 mm 100 280 135 142.4 211.9 273 916 260

M12x18 F1228.45

2" UN-2A26.2

1300 1120 58 1284" inch 3.94 11.02 5.31 5.61 8.34 10.75 36.06 10.24 1.12 1.03DN150 mm 150 490 190 194 307

NA NA360

M16x18 F1435.92

2" UN-2A40

2400 2070 126 2786" inch 5.91 19.29 7.48 7.64 12.09 14.17 1.41 1.57DN200 mm 200 500 275 245 400

NA NA470

M20x28 F1645.9

2 3⁄4" UN-2A50

5400 4660 314 692.28" inch 7.87 19.69 10.83 9.65 15.75 18.5 1.81 1.97

26 Series 2”-8” (DN 50 - DN 200); Extended Buttweld EndsDimensions

The 26 Series is equipped with a lifting device to ease installation.The maximum allowable load is indicated in the below table.

Dimensions are available according to: Sch80 or GOST 10704-91

SizeMaximum Allowable

Load (Kg)

Maximum Allowable

Load (Lb)DN50

NA NA2"DN80

3000 66143"DN100

4400 97004"DN150

5800 127876"DN200

5800 127878"

See Detail B

ØW

HD

C

B

A

See Detail A

Bore

Stem Height

S

Detail B

D1

C1

ØB1

ØA1

Detail A

TxL Thread

ØF P.C.D.

Stem Dimensions

Stem GrooveShows/Indicatesball position

N ThreadM

M P

AcrossFlats

Square Preparationfor Actuating

Lifting Device

26 SERIES


26 Series 2”-8” (DN 50 - DN 200); #600 Flanged RF/RTJ EndsMaterial Specifications

Item Description Material Specifications ASTM Qty.

1 Body A352 LC1, A352 LCB, A216 WCB, A351 CF8M (S.St. 316)

1

2 End A352 LC1, A352 LCB, A216 WCB, A351 CF8M (S.St. 316)

2

3 Ball A351 CF3M (S.St. 316L), A350 LF2 + ENP

1

4 Stem A479 316L, A564 630 (17-4PH) 15 Seat PCTFE, Virgin PEEK,

Devlon® V-API2

5A Seat Ring A479 316L, A350 LF2 + ENP 25B Seat Seal Viton, NBR, Graphite, PTFE 26 Body Seal Graphite, PTFE 27 Stem Thrust Seal CF 25% PTFE, PEEK,

Virgin PEEK, TFM, RPTFE1

8 Stop Pin A193 Gr.B8M (S.St. 316) 29 Stem Packing Graphite, CF 25% PTFE, TFM 110 Follower B783 316L 111 Washer A240 410 114 Stop Plate A240 430 115 Tab Lock Washer A240 304 116 Stem Nut A194 Gr.8 (S.St. 304) 1

17A Wrench Head A47 32510 zinc plated, A351 CF8M (S.St. 316)

1

17B Wrench Handle A675 Gr.50 zinc plated, A240 316L 117C Wrench Bolt A193 Gr.B8M (S.St. 316) 118 Body Bolts A320 L7 ,F568M Class 8.8,

ISO 3506-1 A2-70 (S.St. 304), ISO 3506-1 A4-80 (S.St. 316)

20 ,24, 32

19 Washers A240 410 20 ,24, 32 20 Anti Static Spring A313 302 221 Anti Static Plunger A479 304 223 Tag (not shown) A167 304 1

3

5B

6

18

19

2

65B

5A5

1

8

8

5A5

2

19

18

7

4

20

21

16

17B17A17C

1511

1410

9



26 Series 2”-8” (DN 50 - DN 200); #600 Flanged RF/RTJ EndsDimensions

The 26 Series is equipped with a lifting device to ease installation.The maximum allowable load is indicated in the below table.

SizeMaximum

Allowable Load (Kg)

Maximum

Allowable Load (Lb)DN50

1000 22052"DN80

3000 66143"DN100

4400 97004"DN150

5800 127876"DN200

5800 127878"

Ring Type Joint (RTJ)ASME B16.5Ring Type Joint (RTG)GOST 12815-80 Type7(Other GOST 12815-80 types are also available)

ØW

See Detail B

Stem Height

See Detail A

Bore

D

S

H

C

A

B

Detail B

C

ED

ØA1 ØB1

Detail A

TxL Thread

ØF P.C.D.

Stem GrooveShows/IndicatesBall Position

Size Port BoreA

(RF)

A

(RTJ)B C D H S ØW TxL

F

(ISO)M N P

Weight

(Kg)

Weight

(Lb)DN50 mm 51 292.1 295.15 75 87.5 134 174.45 401 165.10

M10x12 F1018.92

1"- 14 UNF-2A16.7

24.5 542" inch 2.01 11.50 11.62 2.95 3.44 5.28 6.87 15.79 6.50 0.745 0.66DN80 mm 80 355.6 358.65 110 126.5 195.9 256.6 916 209.55

M12x16 F1228.45

11⁄2"- 12 UNF-1A26.2

61 134.53" inch 3.15 14.00 14.12 4.33 4.98 7.71 10.1 36.06 8.25 1.12 1.03DN100 mm 100 431.8 434.85 135 142.4 211.9 273 916 273.05

M12x18 F1228.45

2" UN-2A26.2

107 2364" inch 3.94 17.00 17.12 5.31 5.61 8.34 10.75 36.06 10.75 1.12 1.03DN150 mm 150 558.8 561.85 190 194 307

NA NA355.60

M16x18 F1435.92

2" UN-2A40

220 4856" inch 5.91 22.00 22.12 7.48 7.64 12.09 14.00 1.41 1.57DN200 mm 200 660.4 663.45 275 245 400

NA NA419.10

M20x28 F1645.9

2 3⁄4" UN-2A50

497 10968" inch 7.87 26.00 26.12 10.83 9.65 15.75 16.50 1.81 1.97

Stem Dimensions

N ThreadM

M P

AcrossFats

Square Preparationfor Actuating

Lifting Device

26 SERIES


Valve Operating Torque DN50-DN100 (2”-4”)

Valve Operating Torque DN150-DN200 (6”-8”)

DN50 (2”)

DN80 (3”)

DN100 (4”)

Differential Pressure

Differential Pressure

BAR

PSI

Valv

e To

rque

Nm In-Lb

BAR

PSI

Valv

e To

rque

Nm In-Lb

DN150 (6”)

DN200 (8”)

88.5

885

885

8850

8850

88500



Actuation

Pneumatic Automation Dimensions

Stem Input Torque

Gear Operation Sizing and Dimensions

Valve Size Actuator

Size Units A B C Size D DA SRDN50 mm 80 168 372

C45164 221 269

2" inch 3.15 6.61 14.65 6.46 8.70 10.59DN80 mm 100 227 465

C60218 285 360

3" inch 3.94 8.94 18.29 8.56 11.22 14.17DN100 mm 100 242 584

C75270 342 437

4" inch 3.94 9.53 22.99 10.63 13.46 17.20DN150 mm 75 267

* * * *6" inch 2.95 10.51DN200 mm 107 352

* * * *8" inch 4.21 13.86

* Consult Habonim Team

Valve SizeLimiting Stem Input Torque (Nm)

316L 17-4PH2" (DN50) 716 25333" (DN80) 2435 86114" (DN100) 2435 86116" (DN150) 4933 174478" (DN200) 10292 36400

Valve Size Manual Gear

Size Units A B Unit Size C D E F G H I JDN50 mm 168 80

M0739 62 46 58 27 226 150 125

2" inch 6.61 3.15 1.54 2.44 1.81 2.28 1.06 8.90 5.91 4.92DN80 mm 227 100

M1052 84 58 67 35 294 185 350

3" inch 8.94 3.94 2.05 3.31 2.28 2.64 1.38 11.57 7.28 13.78DN100 mm 242 100

M1267 105 75 81 42 323 233 457

4" inch 9.53 3.94 2.64 4.13 2.95 3.19 1.65 12.72 9.17 17.99DN150 mm 267 75

M1490 131 86 94 50 361 255 610

6" inch 10.51 2.95 3.54 5.16 3.39 3.70 1.97 14.21 10.04 24.02DN200 mm 352 107

M15123 178 114 106 50 458 340 762

8" inch 13.86 4.21 4.84 7.01 4.49 4.17 1.97 18.03 13.39 30.00

G

J D E

A

HBC

F

I

C

A

B

SR

DA

D

26 SERIES

Devlon® V-API is a trademark of James Walker® Devol®.PEEK® is a trademark of VICTREX, PV.

In accordance with our policy to strive for continuous improvement of the product, we reserve the right to alter the dimensions, technical data and information included in this catalogue when required.

Copyright © 2012 HABONIM Ltd. All rights reserved

ISRAELHabonim HeadquarterTel: +972-4-6914911 / 6914903Fax: [email protected]

w w w . h a b o n i m . c o m USAHabonim USAToll Free Phone: 1-866-261-8400Toll Free Fax: [email protected]

U.KHabonim UKTel: +44-1633-865392Fax: [email protected]

ChinaHabonim ChinaTel: + 86 21 64453190 *146Fax: + 86 21 [email protected]

How to Order

The HABONIM 26 Series Identification Code

CAT

-26

07/1

2

Size

Code inch mm20 2” 5030 3” 8040 4” 10060 6” 15080 8" 200

Service

F Fire Safe

OCleaned for Oxygen Service

Stem

6 S.St. 316M 17-4PH

Series

263 Pcs #600 Full Port

Body / End Connection

4 ASTM A216 WCB

6 ASTM A351 CF8M/CF3M

9 ASTM A352 LCBR ASTM A352 LC1F ASTM A350 LF2

Ball

6ASTM A351 CF8M

F ASTM A350 LF2 +ENP

It is essential to provide as many details as possible on the application such as:

media, temperature, pressure, pipe line size and type of connection.

Size

1 22 0

Service

3 4 5F

EndBody

10 11RR

Ball Stem

12 1366

SealSeat

14 15

GF

End Type

17 18 19

X WB

Special Application

26 27 28 29 30 31 32 33

D BB 50

Series

6 7 862

Seal

G Expanded GraphiteB NBRV VITONT PTFEI Impregnated Graphite

Seat

F Hybrid Seats*

End Connection

XBW Extended Buttweld

600 Flanged Class 600 ANSI B16.5 (B16.47 series A) - Raised Face

600RTJ Flanged Class 600 ANSI B16.5 (B16.47 series A) - Ring Type Joint

PN100 Flanged PN100 to DIN 2501 - Raised Face

Special Features

DBB05 Double Block and Bleed 1/2” for leakage control

BSBare shaft ready for actuation

* For more details regarding Hybrid Seat ordering code, please refer to page 4.

21 22 23 24

V 11 3

20

-9

-16

/25

-

26 SERIESTHREE PIECE BALL VALVES

Hybrid Seats Code System9_ _

16/

Special Features

21 22 . 30

Size

12

20

Design

3 4 5F

62

76

Series

8 10 11R R

Body/End

14 15F G

Seat/Seal

12 136 6

Ball/Stem

17X

18B

19W

20

Connection

2423V 1 1 5

14 21 22 23 24

Hybrid Seat Insert materialUpstream/

DownstreamInsert Shape Housing Shape + Seal Type

F

C PCTFE 1US+DS-Hybrid Seats

0 Scraper 0 U + Viton 3U + Low Temp. NBR

V Devlon 2Hybrid seat on upstream side only

1 Round 1 U + NBR 5 L + Graphite

LVIRGINPEEK

3Hybrid seat on downstream side only

2 U + EPDM 6 L + PTFE

9 Flat

three piece ball valves - hanwel.be · • visual inspection, to asme v art. 9 ... all valves are...

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