THICKENING FILTERS

References:

INTEGRATED SOLUTIONSFOR SUGAR PLANTCONSTRUCTION &MODERNIZATION

www.techinservice.net

UKRAINE Chortkiv Sugar Plant, Gaisyn Sugar Plant

RUSSIA Uspensk Sugar Plant, Olhovatsky Sugar Factory, Buinsk sugar Plant, Rzhevsky Sugar Plant, Dobrinka Sugar Plant, Izobilnenskyy Sugar Factory, Lgovsky Sugar Plant, Kshensky Sugar Factory, Kurganinsky Sugar Plant, Dmitrotaranovsky Sugar Plant, Otradinsky Sugar Plant, Bolshevik sugar Plant Alekseevsky Sugar Plant, Karachaevo-Cherkessky Sugar Plant

BELARUS Skidel Sugar Factory

ALGERIA Ouled Moussa

Advantages & Features:

• Stabilization of a slurry flow entering filters with maximum pressure limit after pumps.

• Universal algorithm of filter regeneration, which can be adjusted to the specific conditions of the filtration station operation to ensure maximum filtration efficiency.

• Inverter control of pumps.

• Record of pumps service life with automatic switch-ing to a stand-by pump at the preset time or in the event of a fault.

• Pumps and actuators alarming and control of operation based on limit switches.

• Process signaling of deviation of process param-eters from preset limit values.

• Record of process parameters and data gathering and storage in the history list.

• Remote control of system regulators by using the operator’s panel or PC keyboard. Graphical mnemonic diagrams are the visual depiction of data about the technological process, equipment condition, operating modes and emergencies.

TITAN AUTOMATIC CONTROL SYSTEM FOR FILTRATION STATION

Fully automated and fault-free operation is guaranteed

UKRAINE1, Makiivskyy Provulok, Kyiv, 04114Tel./fax: (+38 044) 468 93 11, 464 17 13e-mail: net@techinservice.com.ua

RUSSIA1, Marksistskaya Str., Moscow, 109147Tel.: (+7 495) 937 79 80, fax: (+7 495) 937 79 81e-mail: info@techinservice.ru

Filtration of 1st & 2nd carbonation slurryV = 2 m3

Filter No.1

Plug cock

Unfiltered carbonation slurry tank

Vp = 16 m3

Carbonation slurry concentrate

mixer

Vp = 35 m3

Filtratetank

Thick juice leaving the evaporation station and sulfitated remelts at refineries processing cane raw sugar can also be filtered by these thickening filters. The filtrate, i.e. filtrated syrup, goes to a standard syrup mixer. The filtration media is filter cloth, and the filtering layer is a layer of perlite mixed with the unfiltered sugar liquor in a ratio, which determines a filtering surface area of the filter.

SUGAR LIQUOR FILTRATION

The filter consists of a cylindrical body 1 with a spherical lid 2. The body houses radial filtration frames 3. The non-filtered product is fed through an inlet 4. The filtrate is removed through an outlet 5. The slurry concentrate is removed from a cone bottom part of the filter through an outlet 6. The TF thickening filter (hereinafter – filter) is designed for filtration of juices in processing sugar beet, and raw sugar remelts with generation of the filtrate and slurry concentrate.

The filter is a part of a filtration station consisting of several filters and equipped with an automatic control system for monitoring the filtration process quality.

FILTER SPECIFICATION

FILTERS FOR FILTRATION OF 1ST AND 2ND CARBONATION SLURRY, SECURITY FILTRATION AND SUGAR LIQUORS

Filtration rate: – 1st carbonation slurry up to 1.2 m3/m2 – 2nd carbonation slurry up to 1.8 m3/m2

Guaranteed filtrate quality: – 1st carbonation slurry 10 ppm – 2nd carbonation slurry 7 ppm

Filter body material grade St3sp (non-alloy quality structural steel)

Filter collectors material 08X18H10 steel

Filtration frame material – food grade glass-filled polypropylene, tmax = 135°C , or stainless steel

The filter lid is fixed to the filter body by means of clips to ensure easy installation and better esthetics.

The filter is fitted with sight glasses for visual control of the filtrate quality in each filtration frame, with the possibility to shut off any of them.

The filters are supplied with one set of filter cloth.

MINIMUM DURATIONOF PRODUCT FILTRATION

The largest ratio of filtering surfaceto the total volume of the filter (S/V).

The required distance between filtration

frames is kept!

INCREASED FILTER CAPACITY

The open area of the filtration frame is improved by 10-30% if compared to the best

in the world well-known filters

REGISTRATION OF THE FILTER AS A PRESSURE VESSEL NOT REQUIRED

There is no air regeneration

The required slurry concentrate quality from 150 to 300 g/l is guaranteed. There is a possibility of integration into the existing purification plant control system.

Model TF80-65 TF100-65 TF150-65 TF-220-65

Filtering surface area (S), m2 84 105 146 217Total filter volume (V), m3 10.6 10.9 13.8 22.1S/V ratio 7.9 9.6 10.6 9.8Filter height, mm 4519 4609 5352 5952Filter body diameter, mm 2200 2200 2200 2800Filter weight, kg 4400 4500 5200 10 450Number of filters in operation Sugar plant capacity of 3000 t beet/day 2 1-2 – –Sugar plant capacity of 5000 t beet/day 3 2-3 2 –Sugar plant capacity of 8000 t beet/day – – 3 2Sugar plant capacity of 10 000 t beet/day – – 3-4 2

Cone angle – 65°

Maximum working pressure – 0.4 MPa Test pressure – 0.6 MPa

Model TF80-50 TF100-50 TF150-50 TF-220-50

Filtering surface area (S), m2 84 100 146 217Total filter volume (V), m3 11.2 11.5 14.6 23.5S/V ratio 7.5 9.1 10 9.2Filter height, mm 5006 5096 5892 6665Filter body diameter, mm 2200 2200 2200 2800Filter weight, kg 4500 4600 5300 10 800Number of filters in operationSugar plant capacity of 3000 t beet/day 3 2-3 – –Sugar plant capacity of 5000 t beet/day 4 4 3 –Sugar plant capacity of 8000 t beet/day – – 3-4 3Sugar plant capacity of 10 000 t beet/day – – 4-5 4

Cone angle – 50°

TF-200FILTRATION STATION

Customer:G.R.D OULED-MOUSSA

1 ST CARBONATION SLURRY FILTERS

2 nd CARBONATION SLURRY FILTERS

Filtration of 1st & 2nd carbonation slurryV = 2 m3

Filter No.1

Plug cock

Unfiltered carbonation slurry tank

Vp = 16 m3

Carbonation slurry concentrate

mixer

Vp = 35 m3

Filtratetank

Thick juice leaving the evaporation station and sulfitated remelts at refineries processing cane raw sugar can also be filtered by these thickening filters. The filtrate, i.e. filtrated syrup, goes to a standard syrup mixer. The filtration media is filter cloth, and the filtering layer is a layer of perlite mixed with the unfiltered sugar liquor in a ratio, which determines a filtering surface area of the filter.

SUGAR LIQUOR FILTRATION

The filter consists of a cylindrical body 1 with a spherical lid 2. The body houses radial filtration frames 3. The non-filtered product is fed through an inlet 4. The filtrate is removed through an outlet 5. The slurry concentrate is removed from a cone bottom part of the filter through an outlet 6. The TF thickening filter (hereinafter – filter) is designed for filtration of juices in processing sugar beet, and raw sugar remelts with generation of the filtrate and slurry concentrate.

The filter is a part of a filtration station consisting of several filters and equipped with an automatic control system for monitoring the filtration process quality.

FILTER SPECIFICATION

FILTERS FOR FILTRATION OF 1ST AND 2ND CARBONATION SLURRY, SECURITY FILTRATION AND SUGAR LIQUORS

Filtration rate: – 1st carbonation slurry up to 1.2 m3/m2 – 2nd carbonation slurry up to 1.8 m3/m2

Guaranteed filtrate quality: – 1st carbonation slurry 10 ppm – 2nd carbonation slurry 7 ppm

Filter body material grade St3sp (non-alloy quality structural steel)

Filter collectors material 08X18H10 steel

Filtration frame material – food grade glass-filled polypropylene, tmax = 135°C , or stainless steel

The filter lid is fixed to the filter body by means of clips to ensure easy installation and better esthetics.

The filter is fitted with sight glasses for visual control of the filtrate quality in each filtration frame, with the possibility to shut off any of them.

The filters are supplied with one set of filter cloth.

MINIMUM DURATIONOF PRODUCT FILTRATION

The largest ratio of filtering surfaceto the total volume of the filter (S/V).

The required distance between filtration

frames is kept!

INCREASED FILTER CAPACITY

The open area of the filtration frame is improved by 10-30% if compared to the best

in the world well-known filters

REGISTRATION OF THE FILTER AS A PRESSURE VESSEL NOT REQUIRED

There is no air regeneration

The required slurry concentrate quality from 150 to 300 g/l is guaranteed. There is a possibility of integration into the existing purification plant control system.

Model TF80-65 TF100-65 TF150-65 TF-220-65

Filtering surface area (S), m2 84 105 146 217Total filter volume (V), m3 10.6 10.9 13.8 22.1S/V ratio 7.9 9.6 10.6 9.8Filter height, mm 4519 4609 5352 5952Filter body diameter, mm 2200 2200 2200 2800Filter weight, kg 4400 4500 5200 10 450Number of filters in operation Sugar plant capacity of 3000 t beet/day 2 1-2 – –Sugar plant capacity of 5000 t beet/day 3 2-3 2 –Sugar plant capacity of 8000 t beet/day – – 3 2Sugar plant capacity of 10 000 t beet/day – – 3-4 2

Cone angle – 65°

Maximum working pressure – 0.4 MPa Test pressure – 0.6 MPa

Model TF80-50 TF100-50 TF150-50 TF-220-50

Filtering surface area (S), m2 84 100 146 217Total filter volume (V), m3 11.2 11.5 14.6 23.5S/V ratio 7.5 9.1 10 9.2Filter height, mm 5006 5096 5892 6665Filter body diameter, mm 2200 2200 2200 2800Filter weight, kg 4500 4600 5300 10 800Number of filters in operationSugar plant capacity of 3000 t beet/day 3 2-3 – –Sugar plant capacity of 5000 t beet/day 4 4 3 –Sugar plant capacity of 8000 t beet/day – – 3-4 3Sugar plant capacity of 10 000 t beet/day – – 4-5 4

Cone angle – 50°

TF-200FILTRATION STATION

Customer:G.R.D OULED-MOUSSA

1 ST CARBONATION SLURRY FILTERS

2 nd CARBONATION SLURRY FILTERS

THICKENING FILTERS

References:

INTEGRATED SOLUTIONSFOR SUGAR PLANTCONSTRUCTION &MODERNIZATION

www.techinservice.net

UKRAINE Chortkiv Sugar Plant, Gaisyn Sugar Plant

RUSSIA Uspensk Sugar Plant, Olhovatsky Sugar Factory, Buinsk sugar Plant, Rzhevsky Sugar Plant, Dobrinka Sugar Plant, Izobilnenskyy Sugar Factory, Lgovsky Sugar Plant, Kshensky Sugar Factory, Kurganinsky Sugar Plant, Dmitrotaranovsky Sugar Plant, Otradinsky Sugar Plant, Bolshevik sugar Plant Alekseevsky Sugar Plant, Karachaevo-Cherkessky Sugar Plant

BELARUS Skidel Sugar Factory

ALGERIA Ouled Moussa

Advantages & Features:

• Stabilization of a slurry flow entering filters with maximum pressure limit after pumps.

• Universal algorithm of filter regeneration, which can be adjusted to the specific conditions of the filtration station operation to ensure maximum filtration efficiency.

• Inverter control of pumps.

• Record of pumps service life with automatic switch-ing to a stand-by pump at the preset time or in the event of a fault.

• Pumps and actuators alarming and control of operation based on limit switches.

• Process signaling of deviation of process param-eters from preset limit values.

• Record of process parameters and data gathering and storage in the history list.

• Remote control of system regulators by using the operator’s panel or PC keyboard. Graphical mnemonic diagrams are the visual depiction of data about the technological process, equipment condition, operating modes and emergencies.

TITAN AUTOMATIC CONTROL SYSTEM FOR FILTRATION STATION

Fully automated and fault-free operation is guaranteed

UKRAINE1, Makiivskyy Provulok, Kyiv, 04114Tel./fax: (+38 044) 468 93 11, 464 17 13e-mail: net@techinservice.com.ua

RUSSIA1, Marksistskaya Str., Moscow, 109147Tel.: (+7 495) 937 79 80, fax: (+7 495) 937 79 81e-mail: info@techinservice.ru