thermax power generation group

Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation

Sustainable Solutions inEnergy and Environment

Power Generation

Group


Businesses

Boiler & Heater• Large capacity power boilers• Thermal oil / water heaters• Package boilers• Energy recovery systems

Turnkey Power Plants

• Solid fuel based• Gas based combined

cycle • Waste heat recovery

based• RE based incl.

Biomass, Bagasse, solar, etc.

• O&M of power plants

Chemicals• Ion exchange resins• Cooling water chemicals• Fireside chemicals• Polyelectrolyte

Water and wastewater• Wastewater & Effluent water treatment systems• Water recycling• Waste management

Enviro•ESP & Bag filters• Scrubbers• Air purification• Retrofit & Revamp

Boilers & Heaters

Cooling & Heating Power Generation

Chemicals & Water Air Pollution Control

THERMAX

Renewable

Solar• Heating• Cooling

Cooling• Exhaust & Multi-

energy fired chillers

• Steam fired chillers• Hot water fired

chillers• Direct fired chillersHeating• Steam/Hot water

power plants• Packaged

solid/oil/gas fired boilers

• Fired thermic fluid heaters

• Exhaust waste heat recovery boilers


At Power Generation Group

…set up Power Plants. . .

Fuel combustion:

40+ years experience in firing

over 100+ fuels

we . .

….to generate Power

Thermax in-house manufacturing

InputInput

InputInput

OutputOutput

OutputOutput

Water: Over 35 years in

supplying water treatment plants

Effluents: 35+ years in effluent treatment plants, ASTP, CTBD, etc

Air pollution: 32+ years in

supplying ESPs, bag filters, etc

Operation & Maintenance

services including

manpower, consumables

spares, etc


Setting up power plants on Turnkey (EPC) basis

Design

Detailed Detailed EngineeringEngineering

SupplySupply

Project Project ManagementManagement

O&M ManagementO&M Management

Erection & Erection & CommissioningCommissioning

Performance Performance GuaranteeGuarantee

On Site TrainingOn Site Training

RISK MITIGATION

WORLD CLASS EQUIPMENTS &

SERVICES

SINGLE POINT CONTACT

ManufactureManufacture


Our offerings (contd..)

1.Turnkey/ EPC (Engineer–Procure–Construct) solutions

Fossil fuel fired power plants Solid fuel (coal/ peat/ lignite/ petroleum coke/washery rejects, etc)

using pulverized (PC)/ fluidized bed (AFBC/ CFBC) boilers Liquid/ Gaseous (Natural gas/ Naphtha)

Power plants based on waste heat recovered from Sponge Iron (DRI) kilns Cement manufacturing process Coke oven battery Blast furnace Smelters

Biomass based power plants using grate (Traveling Grate/ Dumping Grate/Pin Hole Grate)/ bubbling bed boilers

Open cycle to closed cycle conversion through heat recovery steam generators (HRSG)

Solar PV/ CPV and solar thermal power plants


Our offerings (..contd)

2. Power projects on BOOT (Build–Own–Operate–Transfer) basis for Biomass Waste heat recovery Distillery spent wash

3. FEED (Front End Engineering & Design) for power plants

4. Operation & Maintenance (O&M) of power plants and guarantee on: Efficiency

Heat rate

Availability

Gross Power

Aux Consumption


Our strengths

ENGINEERING

*Equipped with latest

software for GT Pro, ST

Pro, STAAD, Smart Plant

*Projects designed to

meet international standards

*Experience of working

with all major power

project consultants *Strong working relationship with tier- 1vendors of critical packages

*Wide database of domestic and overseas vendors having undergone our stringent approval processes

PROCUREMENT

PROJECT MANAGEMENT

*Advanced projectmanagement tools & satellite based communication system for on-site progress monitoring. *Strong focus onhealth, safety &environment (OSHAS)

*Highest record of bonuses for on time completion

MANUFACTURING

*Manufacturing in conformation to international

standards& codes like ISO 9001 : 2000, ISO:14001, ASME, DIN

*Shop floor approved by reputed third party engineering

organizations

TECHNOLOGYKNOW HOW*Partnerships and strategic alliances like B&W, SPX, Taiheiyo Engineering

*Dedicated R&D lab


Our experience More than 35% equipments are

manufactured in-house

Over 70 projects on EPC basis

25 projects under long term O&M contracts

8000+ MW equivalent cumulative generation from boilers commissioned by us

Over 300 WTP’s treating water for power plants

More than 500 ESP’s for power generation serving over 5000 MW of power generation capacity


Our IT enablers

State of the art software such as 3D

Modeling,

GT Pro, ST Pro etc to simulate data.

Software such as CEASAR II & STAAD PRO

are used for piping stress & structural

analysis.

Advanced project management

tools such as Primavera, MS Projects.

International engineering standards of

ASME,

IBR,PED, AGA, Gost adopted.

Software such as Smart Plant are utilized to

simulate real time conditions.


Our sub-groups

Small Power Plants Group

Medium Power Plants

Group

Medium Power Plants

Group

Large Power Plants GroupLarge Power Plants Group

O&M GroupO&M Group

-Contracted 2 projects

-EPC of BOP upto 1200 MW

POWER DIVISIO

N

POWER DIVISIO

N

Team of experts focused on addressing wide range of capacity requirementsTeam of experts focused on addressing wide range of capacity requirements

3 MW

(Unit size)

350MW

(Unit size)

Contracted over 56 projects

Contracted 14 projects

Contracted over 25 projects


Thermax advantageOver 70

Projects on EPC

Wrap Around

Guarantees

Recipien

t of many bullet

bonuses

Fixed Cost

& Schedule

Ability To attract and

mobilize resources

35% Equipments manufactur

edIn house

Alliance with

reputedvendors


Profile of some of our projects

Meenakshi Energy Private Limited (2 x 150 MW)

CFBC boiler based power plant



Madras Cement Limited (2 x 36 MW)

AFBC boiler based power plant



Arvind Mills Limited (55 MW)

Gas/ Naphtha based cogeneration/ trigeneration plants


• Tata Sponge Iron Limited – One of the first plants in India to earn benefits from carbon credits

• Kalpataru Power Transmission Limited – First biomass project in the world and the first project from India to be registered for CDM benefits

• JK Cement Works, Nimbahera – Amongst the first projects in India to utilize the low temperature cement waste flue gas for power generation and eligible for CDM benefits

• National Cement Company, Yemen – First solid fuel based plant in Yemen for the cement industry

Breakthrough projects


Other prestigious projects• ONGC Mangalore Petrochemicals Limited – 72 MW

• Grasim Industries – 96 MW

• Indian Metals & Ferro Alloys – 120 MW

• Steel Authority of India Limited – 42.5 MW

• Madras Cement Limited – 157 MW

Number of projects handled by Power Generation Group*

Projects commissioned

(45 projects)

985 MW

Projects under execution

(27 Projects)

1127.7 MW

* As on 1st of April 2011


International experience

Client Configuration Sector Offering Status

Bataan 2020, Philippines

1 x 12.5 Cogen Paper EPC Commissioned in 2009

Under Thermax O &M

Lamsan Inc., Philippines

1 x 3.5 Cogen Corn Starch

Supply + Supervision

Under Execution (Thermax has completed 100% supply)

National Cement Co., Yemen

1 x 28

( 2 Boilers + 1 Turbine)

Cement Supply + Supervision

Under Execution

Yemen Co for Sugar Refining,

Yemen

1 x 13.5 Cogen Sugar Supply + Supervision

Under Execution


O&M experience

• Nuclear Power Corporation of India Limited (NPCIL)

• Bharat Oman Refineries Limited

• Hindustan Zinc Limited

• Gupta Energy Limited

• Philippine Trade Center, Inc.

Power Generation Group offers O&M services to 26 projects (1873MW) *

*As on 1st of Sept 2011


Think Power Plants Think Thermax

ContactMr. Vivek Taneja

(Head – Business Development)Email: [email protected]

[email protected] No.: +91-20-66414000

thermax power generation group

Documents

power projects

power generationserving

power plants4

solar thermal power

mw of power generationcapacity

effluenttreatment plants

solidoilgasfired boilers

ms projects