thermal shock chamber · recovery time < 5 min recovery time with load < 5min with 0.5kg...
TRANSCRIPT
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THERMAL SHOCK CHAMBER
Good engineering is a pre-requisite for reliability
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THERMAL SHOCK CHAMBER
Features Specification BenefitsTest Space No. 8 polished stainless steel, grade AISI-304, TIG
welded and reinforced. Large test space, which can be used as a hot or cold chamber independently.
Entry ports Movable tube for entry of cables and wires to the test basket.
The test specimen can be easily accessed for data acquisition and live testing.
Leveling Casters 50mm wheel with high quality ABS resin handle. Easily movable.Anti-vibration function.High abrasion resistance.High chemical resistance.
Test Basket No. 8 polished stainless steel, grade AISI-304, Insulated top and bottom frames with silicone extruded gasket.
A rigid structure to withstand the thermal shocks and yet low thermal mass for rapid transition and better recovery times.
CME is an ISO 9001:2008 company following highest level of quality standards in every activity of value chain.
Features Specification BenefitsController • Chamber Analytics
• On demand cooling• Security levels• On screen diagnostic• Safety Alarms
Efficient design and eco friendly design
Refrigerator control system . Semi-hermetically sealed reciprocating compressor . Cascade refrigeration system
High capacity and energy efficient.
Specimen Transfer system Motorised movement of test basket connected by a screw rod.
Vibration free transfer in less than 5s.
Sensor RTD Pt-100 sensors for hot, cold and test basket. Constantly monitor the hot and cold zone temperatures, including the test basket which is a floating sensor. This sensor can be placed on the test specimen as well.
Communication & Networking System
• 7”,9”,12”,15” LCD colour screen with resolution of 800 x 480 to 1280 x 800• Ethernet port for internet• RS 232, RS485 ports• 2GB SD card
• Optimised user interface experience• Remote monitoring• integration with 3rd party software such as NI/Lab view• Storage of test data for longer duration.
Defrosting System Auto defrost of cold zone Allows continuous operation for long term thermal shock tests.
DESIGN FEATURE
HOLISTIC QUALITY
OPERATIONAL FEATURES
FEATURES & BENEFITS
Motorised movementof test basket
Envicom Smart Series7” colour touch screenInterfaces2 USB and 1 Ethernet
Specimen
Test Basket
Refrigeration unit
Cold Zone
Powder coatedhousing made ofgalvanised steel
Levelling Castors
Multi-pane vacuumedviewing window
Hot Zone
Test basket with specimen Compressor Motorised Movement
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THERMAL SHOCK CHAMBER
ENVICOM SMART CONTROL
Screen Sizes & ResolutionsResolutions available from 800 x480 to 1280 x 800
Security - User Level RightsProtect your test data from being misused.USER - Access to create and run test program.ADMIN - Access to settings & other configurations.FACTORY - Restricted to only authorised service personnel.
Versatile CommunicationConnect USB drive to download information.On-board 2GB SDcard to store multiple test programs.Ethernet port for internet access to your chamber.RS232, RS485, for integration with third party software such as NI/Labview®.
Email & SMSAutomatic email of test program. SMS of diagnostic information such as power failure, Specimen over temperature etc.
DiagnosticAll critical parameters of the chamber such as suction pressure, discharge pressure, return gas temperature are monitored & displayed in the process Mimic.
Chamber Analytics with Pro-active SupportDiagnostic information will be synchronized to a FTP server. The user can access chamber analytic information such as:Power consumptionChamber usageRefrigeration system healthAlarm history
This information is available on www.cmenvirosystems.com with a unique user ID & password.
Web Enabled Controller No software required to remote control & monitor the chamber. Just use your favorite web browser such as Google Chrome, Firefox & IE.
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THERMAL SHOCK CHAMBER
Test ConditionsHigh-temp Exposure +150°C, 30 min
Pre-heating temperature +180°C
Low-temp exposure -55°C, 30 min
Pre-coolong temperature -70°C
Measuring points 9
Test ConditionsHigh-temp Exposure +150°C, 30 min
Low-temp exposure -55°C, 30 min
Measuring points 9
Specimen Plastic molded IC
TEMPERATURE UNIFORMITY - KTS
RECOVERY RATE - KTS
PERFORMANCE
With recent technological upgrades, Thermal Shock Chambers have become more efficient and reliable. The overall test time has reduced with shortened temperature recovery time while maintaining high temperature uniformity. The accuracy has proven to be consistent across multiple test cycles improving the test reproducibility and reliabilitycharacteristics of the chamber.
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THERMAL SHOCK CHAMBER
SpecificationKTS Model
KTS 25-B2 KTS 64-B2 KTS 120-B2
Dimensions
External Dimension (WXDXH) 700 mm x 2000 mm x 2660 mm 850 mm x 2015 mm x 2710 mm 1000 mm x 2165 mm x 2710 mm
Test Space Dimension (WXDXH) 400 mm x 400 mm x 450 mm 550 mm x550 mm x 450 mm 700x700x450
Test Basket Dimension (WXDXH) 250 mm x250 mm x400 mm 400 mm x400 mm x400 mm 550x550x400
Test Basket Volume 25 L 64 L 120 L
Thermal Shock System
Temperature Range
Hot Zone 50°C to + 200°C
Cold Zone 0°C to - 70°C
Temperature Deviation ± 1°C
Basket movement Motorised movement of test basket connected by a screw rod
Recovery Time < 5 min
Recovery Time with Load < 5min with 0.5Kg compact steel load, in the exposure range of -55°C/+150°C
Maximum specimen weight 12 Kg 15 Kg 20 Kg
Refrigeration unit Air Cooled
Ambient condition +15 °C to +35 °C, 75 % RH (max)
Heat dissipation to installation space 15,000 BTU / Hour 19,000 BTU / Hour 24,000 BTU / Hour
Installation conditions Must be installed in a laboratory condition and well ventilated
Electrical System
Electrical Connection 3P/N/PE AC 415V ±10% 50Hz
Nominal Power 7 kW 11 kW 18 kW
Connector CEE 32A CEE 63A CEE 63A
Connection Cable Length 7 M
Water DM Water, pH 5-8, 1-3Kg/cm2
Noise Level Approx. 70dB(A) at 1 m distance from the front.
Shipment Details
Net Weight 800 Kg 900 kg 1200 Kg
Gross Weight 1000 Kg 1100 Kg 1450 Kg
TECHNICAL SPECIFICATION INSTALLATION DIAGRAM
SIDE VIEW
SIDE VIEW
D
1000
1000
TOP VIEW
FRONT VIEW
H
W
270
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THERMAL SHOCK CHAMBER
OPTIONAL ACCESSORIES
STAINLESS STEEL SHELFAdditional adjustable stainless steel mesh type shelf for distribution of test samples within the basket
ENVICOM CONTROLLER: SCREEN SIZE 9”9” WVGA 800 x 480 LCD color touch screen
ENVICOM CONTROLLER: SCREEN SIZE 12”12” WXGA 1280 x 800 LCD color touch screen
ENVICOM CONTROLLER: SCREEN SIZE 15”15” XGA 1024 x 768 LCD color touch screen
GRAPHICAL DATA-LOGGING SOFTWAREThis software is used to monitor and plot the stored csv data of multiple channels in graphical format. Live trend can also be plotted.
GPIB CONVERTORThe existing Ethernet port will be port used to convert to GPIB. The convertor will be placed inside the control panel and the interface cable slot will be provided.
GPIB CABLEInterface cable to the GPIB convertor
DESICCANT AIR DRYER The compact dehumidifier removes moisture through a process of continuous “physical adsorption”.
GN2 PURGEFor operation with an on-site compressed air dryer or for the insert of an inert gas.
6 CHANNEL DATA LOGGERRTD 6 module will be provided, to simultaneously monitor 6 temperature points. These RTD Pt-100 will be placed inside the test chamber. Note: A maximum for 4 such RTD 6 modules can be attached to one single chamber.
TEST STANDARD COMPLIANCE
Test StandardTemperature Setting
Soak Time No. of CyclesHigh Temperature Cold Temperature
JESD22-A104D
A 85 -55
<15m <15m Not specifiedB 125 -55
C 150 -65
MIL-202G Method 107G
A 85 -55
<5m (Air)
a) 28g and below: 15 min.b) 28 to 136g: 30 mins.c) 136g to 1.36kg: 1 hr.d) 1.36 to 13.6kg: 2 hrs.e) 13.6 to 136kg: 4 hrs.f) More than 136kg: 8 hrs
1000B 125 -65
C200 -65
MIL-883H A 85 -55
<15m (Specimen) >10m >10m
B 125 -65
C 150 -65
D 200 -65
E 175 -65
IEC 60068–2–14 (JIS C 60068–2–14)
+70°C –5°C ±3
–10°C ±3
–25°C ±3
–40°C ±3
–55°C ±3
–65°C ±3
Exposure time within
10%
3 hrs.2 hrs.1 hrs.
If not specified:3 hrs.
If notspecified5 cycles
+85°C
100°C
125°C
155°C
175°C
200°C
JASO D 014–4
+65°C+70°C +80°C +85°C +90°C +100°C +110°C +120°C +125°C +130°C +140°C +150°C +155°C +160°C
–20°C –40°C
Exposure time within
10%
20 min.40 min.60 min.90 min.
If notspecified5 cycles
EIAJ ED–2531A
+60°C ±2+65°C ±2+70°C ±2+75°C ±2+80°C ±2+85°C ±2+90°C ±2+95°C ±2+100°C ±2
0°C ±3–5°C ±310°C ±3–15°C ±320°C ±325°C ±330°C ±335°C ±340°C ±345°C ±350°C ±3
Exposure time within
10%
3 hrs.2 hrs.1 hrs.
If not specified:3 hrs.
5 or10 cycles
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THERMAL SHOCK CHAMBER
KTS 125 -B2 (Horizontal Movement)
Exterior Dimensions (WxDxH) 1000W x 2300D x 1900H. Volume of each chamber 125 Ltrs.Low Temperature Exposure Range 0oC to -70oCHigh Temperature Exposure Range 50oC - 200oCTemperature Pull Down Rate 0oC to -70oC within 30 MinsTemperature Heat Up rate 50oC to 200oC within 30 MinsTemperature Working Range -50oC - 180oCBasket Transition Time < 10 seconds.Recovery Time < 5 Min.Specimen Weight (Steel Load) 6KgBasket Movement Horizontal
KTS-300-B2 (Vertical Movement)
Test Basket Dimesnion (WxDxH) 800 mm x 650 mm x 600 mmVolume 300 LLow Temp. exposure range 0 °C to -70 °CHigh Temp. exposure range 50 °C to +200 °CTemperature Working Range -50oC to 180oCBasket Movement VerticalRecovery Time <5 minBasket Transition Time <10 secSpecimen Weight (Steel Load) 25 Kg
CUSTOM BUILT CHAMBERS Envicom Smart ControlConnected through FTP server.
Chamber AnalyticAnalyse data from controller such asPower Consumption, Chamber Usage, Refrigeration System, Compressor Health
Trigger AlarmIf there is any risk of potential failure from the analysed data then CME is notified.
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Initiate Proactive SupportAs we get notified of the potential failure, the support process is initiated.Self Dioagnostics, Online Support & On-site Support.
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Self Dioagnostics Online Support On-site Support.
CUSTOMER SUPPORTIntegral to our offerings
CME offers quick and proactive support for our products across the globe. Various technological integrations in our products have made it possible for us to now even offer proactive supports, wherein our support engineer’s contact you with solutions for a potential future snag! This has further increased our product’s reliability and performance.
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ASIA
India - HQCM Envirosystems Pvt. Ltd. (CME) 1st Main, 1st Cross, KIADB Industrial Area, Dabaspet, Nelamangala Taluk, Bangalore 562111, Karnataka., India.Ph.: +91 88800 07700E-Mail: [email protected]
India – Experience CentreCME Experience CentreNo. 32/3, Poonamallee High RoadVanagaram, Chennai – 600095, Tamil Nadu, India.
India – Experience CentreCME Experience Centre35G, SRS Tower, Faridabad, NCR, Haryana-122005, India
IndonesiaBerca HardayaperkasaJl.Abdul Muis No.62, Jakarta Pusat 10160Indonesia
MalasysiaAnttela Sdn BhdNo.6,Ground Floor, Techno CentreKulim Hi-Tech Park, Kulim, Kedah, Malaysia
SingaporeMiraq23 Tagore Lane #02-06, Singapore 787601
ThailandIntro enterprise co, ltd46/155 moo 12, Nuanchan Road, Klongkum, Bungkum, Bangkok 10230, Thailand
VietnamVecomtech Co., LtdRoom 203, 120 Tran Quoc Hoan
South KoreaNaengYeol Co., Ltd.29, Bamil-ro, Gwangmyung-City,Gyungki-do, 423-844 Korea
NORTH AMERICA
USANORTH AMERICAN ENVIROSYSTEMS4026 Minerva Ave., Los Angeles, CA 90066, USA
MexicoCientec S,A DE C.VAcatempan 2112, Chapultepec CountryGuadalajara, Jal. 44620
MIDDLE EAST
IranAzma Sanat Grad Co.Unit 14, 4th Floor, No.12, Vira Dd End, Shariati Ave., Tehran – Iran
IsraelITEC Ltd.38 Habarzel St., Ramat Hachayal, P.O.Box 10002, Tel-Aviv 61100 Israel
UAEBusiness Communications LLCP.O. Box 233, Ground Floor, Abdulla Salah Building, Al Nakheel Street, DeiraDubai, UAE
EUROPE
RussiaOstec Enterprise Ltd.5/2, Moldavaskaya Str., 121467Moscow, Russian Federation
HungaryInteszt Kft.H-1113 Budapest, Dioszegi ut 47/A.Hungary
PolandToRoPol Sp. z o.oul. Czarna Droga 29, 03-620 WarszawaNIP 524-000-46-26, Poland
RomaniaOF systems25,Al.Serbanescu,Block 7N, Apartment 7,District 1, Bucharest, Romania
UKAlphatech LtdGreen House, Homefield Road, Haverhill, Suffolk, CB9 8QP
TurkeyRMC Mühendislik Ltd. Sti.Teknopark Istanbul No:1/2A 101 Pendik 34906 Istanbul, Turkey
Version 1.1.1
SALES & SERVICE NETWORK
ASIA
India - HQCM Envirosystems Pvt. Ltd. (CME) 1st Main, 1st Cross, KIADB Industrial Area, Dabaspet, Nelamangala Taluk, Bangalore 562111, Karnataka., India.Ph.: +91 88800 07700E-Mail: [email protected]
India – Experience CentreCME Experience CentreNo. 32/3, Poonamallee High RoadVanagaram, Chennai – 600095, Tamil Nadu, India.
India – Experience CentreCME Experience Centre35G, SRS Tower, Faridabad, NCR, Haryana-122005, India
IndonesiaBerca HardayaperkasaJl.Abdul Muis No.62, Jakarta Pusat 10160Indonesia
MalasysiaAnttela Sdn BhdNo.6,Ground Floor, Techno CentreKulim Hi-Tech Park, Kulim, Kedah, Malaysia
SingaporeMiraq23 Tagore Lane #02-06, Singapore 787601
ThailandIntro enterprise co, ltd46/155 moo 12, Nuanchan Road, Klongkum, Bungkum, Bangkok 10230, Thailand
VietnamVecomtech Co., LtdRoom 203, 120 Tran Quoc Hoan
South KoreaNaengYeol Co., Ltd.29, Bamil-ro, Gwangmyung-City,Gyungki-do, 423-844 Korea
NORTH AMERICA
USANORTH AMERICAN ENVIROSYSTEMS4026 Minerva Ave., Los Angeles, CA 90066, USA
MexicoCientec S,A DE C.VAcatempan 2112, Chapultepec CountryGuadalajara, Jal. 44620
MIDDLE EAST
IranAzma Sanat Grad Co.Unit 14, 4th Floor, No.12, Vira Dd End, Shariati Ave., Tehran – Iran
IsraelITEC Ltd.38 Habarzel St., Ramat Hachayal, P.O.Box 10002, Tel-Aviv 61100 Israel
UAEBusiness Communications LLCP.O. Box 233, Ground Floor, Abdulla Salah Building, Al Nakheel Street, DeiraDubai, UAE
EUROPE
RussiaOstec Enterprise Ltd.5/2, Moldavaskaya Str., 121467Moscow, Russian Federation
HungaryInteszt Kft.H-1113 Budapest, Dioszegi ut 47/A.Hungary
PolandToRoPol Sp. z o.oul. Czarna Droga 29, 03-620 WarszawaNIP 524-000-46-26, Poland
RomaniaOF systems25,Al.Serbanescu,Block 7N, Apartment 7,District 1, Bucharest, Romania
UKAlphatech LtdGreen House, Homefield Road, Haverhill, Suffolk, CB9 8QP
TurkeyRMC Mühendislik Ltd. Sti.Teknopark Istanbul No:1/2A 101 Pendik 34906 Istanbul, Turkey
Version 3.1.1
SALES & SERVICE NETWORK