thermal conversion waste to energy -...

Aktualizace Pullman 23.09.15

PTR TECHNOLOGY

THERMAL CONVERSION

WASTE TO ENERGY

HEDVIGA GROUP, a.s. 2016

HEDVIGA GROUP, a.s.

ZIMATECHNIK Ltd., is a company that is engaged in foreign trade in the energy sectors, engineering,infrastructure, machinery and transport equipment and offers outsourcing services of thetechnological industrial services.

Basic services also include project management and provision of export financing.

ZIMATECHNIK is a fast growing company and able to respond quickly to customer requirements,including providing funding for large investment projects.

ZIMATECHNIK provides commercial activities for companies as HEDVIGA GROUP, a.s, DAKO CZ a.s.,Hanácké železárny a pérovny a.s., Strojírna Oslavany s.r.o., Mikon s.r.o., Tribotec s.r.o., ZPA Nova Pakaa.s., Aumeto s.r.o., Prokop Invest s.r.o. and other contractual partner companies in the Czech andSlovak Republic, namely in the areas with a rapidly developing economy.

The company offers the PTR TECHNOLOGY THERMAL CONVERSION WASTE TO ENERGY and alsotramcar design for transport companies and tramcar manufacturers, offers projecting of tramcar andmetro bogies at customer’s site and has references to its activity in the Russian Federation and othercountries.

Together with its partners the company is also able to project and delivery new whole tramcars as wellas metro wagons.

INPUTSTECHNOLOGY SOLUTION FOR

TRANSFORMING THE WASTE TO FUELPTR FUELS ARE USED

AS FUEL FOR CHP

www.hedviga.cz

HEDVIGA GROUP, a.s.

VISUALIZATION OF PTR INSTALATION

1 PTR Modules

2. Handling System

3. Cooling System

4. Control System

5. ATS Manipulation

6. CHP Unit – gas

7. CHP Unit - dual fuel

8. Gas Storages

9. Separation Unit

10. Briquette Line

11. Heat exchanger

12

3

4 5

6

7

8 9

10

11

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HEDVIGA GROUP, a.s.

PARAMETERS OF INPUT MATERIAL

TYRE

The input material according to Investor

for the module PTR 1000 kW6

is certified/declared rubber chips

(with the declared composition).

Parameters of the input material

which will be declared:

- origin of the input material

- dry matter content

- water content

- organic matter content

- inorganic matter content

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HEDVIGA GROUP, a.s.


PLASTIC, MUNICIPAL WASTE



is certified/declared

plastic material or TAP ( PP, PE, PEP)

and municipal waste,






- water content



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HEDVIGA GROUP, a.s.




is certified/declared material

or TAP ( PP, PE , PEP) or rubber

or municipal waste






- water content



www.hedviga.cz

HEDVIGA GROUP, a.s.

DESCRIPTION OF THE PTR TECHNOLOGY

PTR 1000 kW6 is a separate technological complex, technically adapted to heating-up and cooling the

fuel cell within all three phases of the processing mixture in the fuel cell ( heating-up – phase of

releasing hydrocarbon vapor – phase of cooling the fuel cell ).

PTR 1000 kW6 consists of 6 PTR modules.

The maximum capacity of PTR 1000 kW6 is designed for 7.680 tons of input material per year ( 24 ton/day)

followed by direct energy utilization of the produced gaseous and liquid fuel.

The operation of processing and energy utilization of the modified input material assumes operating

mode 6 + 1 ( 6 working days and one day off ), respectively 320 working days.

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HEDVIGA GROUP, a.s.

PTR units also process at the same facility. :

• heavy oil, oil with higher density

• oil from refinery plants

• oil lagoons, etc.

Individual waste must be assessed and tested at producer‘s facility.

We offer an individual approach to our customers. From heavy oil (but also from another oil) or from old tires, PTR produces fuel that meets the EURO 5 fuel standard and is usable as fuel in trucks.

INPUT MATERIAL - heavy oil, oil from refinery plants, oil lagoons, etc.

HEDVIGA GROUP, a.s.

PTR TECHNOLOGY - PROCESS

Pre –preparation

Of input

Manipulation

of input material

Pre – heating

of the input

material

Thermic

conversion – PTR

slow thermal

decomposition

to the outputs

Cooling

of input material

after process

Manipulation of

Output / fuel cell

CARBONPTR GAS PTR OIL

PTR UNIT

process

Cycling of the process = repeated exchange of fuel cells

The movement of the cells between the

particular positions is controlled

automatically, in the so-called mode

Time Control, which provides continuous

production of primary thermal gas.

HEDVIGA GROUP, a.s.


PTR 1000 kW6 as complex solution consists of one separate technology (1) PTR 1000 kW6,

consisting of 6 PTR modules and accessories and it is designed for a daily capacity of max. 24 tons of

processing crushed input material – chips ( rubber waste/plastic waste ). Each individual PTR module consists

of three zones: preheating zone, the zone of active process and the zone of passive process and of

interconnected heat transfer system for ensuring the transfer and circulation of the secondary heat.

HEDVIGA GROUP, a.s.


In the preheating zone, the fuel cell is heated-up

with the input material up to max. temperature of

120°C.

In the zone of active process, there is a slow

thermal reaction ( PTR ) which lasts from 120 to

180 minutes at a temperature up to 500°C.

In the zone of passive process, there is cooling of

the fuel cell and at the same time transferring heat

into the heat transfer system PTR.

Pre–heating

zone to 120 °C

Passive zone,

cooling zone to

100 °C

Active zone

PTR process to

500°C

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HEDVIGA GROUP, a.s.


In total the PTR 1000 kW6 consists of 6 modules.

These modules are in pairs connected by a crane manipulator which ensures the movement of the fuel

cells between individual zones in PTR module.

The crane manipulator provides a transfer of a fuel cell from the supporting structure ATS - dock I/6 ( 1 ) to

the zone of Pre-treatment ( 2 ), further into the zone of Active Process ( 3 ) and after the process it moves

the cell into the zone of Passive Process - Cooling ( 4 ). After cooling the cell is removed from the PTR

system and moved to zone dock II/6 to the supporting structure ATS for transporting the fuel cell ( 5 ), and

then transported for discharging.

After cooling the cell is removed from the PTR system and moved to zone dock II/6 to the supporting

structure ATS for transporting the fuel cell ( 5 ), and then transported for discharging.

The movement of the cells between the particular positions is controlled automatically, in the so-called

mode Time Control, which provides continuous production of primary thermal gas.

www.hedviga.cz

HEDVIGA GROUP, a.s.


PTR module is in all zones connected to the

collecting gas line leading to the cooling

system – a cooler, where condensation of

gaseous hydrocarbons into a liquid fraction is

in progress. This liquid fraction is collected in

separate containers for liquid fraction and a

light uncondensed portion of the gaseous

hydrocarbons is led into containers for gaseous

fraction, where stabilization of the gaseous

fuel takes place.

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HEDVIGA GROUP, a.s.


Fuel cells – are gas-tight systems of cylindrical

shape, consisting of a lid and a container made

of stainless steel class 17, fitted with a system

of sensors, including a combined magnetic and

pneumatic locking system. Inside the cells there is

heating-up, decomposition and then cooling the

input material in the subsequent slow thermal

reaction in the temperature range from 20 °C to

500 °C. The volume of the fuel cell is 1.2 m3. The

total number of fuel cells for one PTR module, in

order to ensure the continuous mode, is eighteen (

18+6 ) pieces.

www.hedviga.cz

HEDVIGA GROUP, a.s.


www.hedviga.cz

PTR kW6 1000 consists of:

• 6 units - PTR modules that are in the container design, in dimensions

( L x W x H ) 6,000 x 2,400 x 2,400 mm, with a total of 18 chambers (

6 active process zones )

• PTR cooling system, cooling medium - water, V = 30 m3, container

design, in dimensions ( L x W x H ) 2,400 x 2,800 x 6,000 mm,

• 18 + 6 pcs of fuel cells, V = 1.2 m3,

• 3 crane manipulators with a load capacity of 3,000kg,

• Manipulation area of PTR 1000 kW6 module – for 6 PTR units without

peripherals is 35 m x 30 m of paved area and height of 8.0 meters,

depending on the space available at the investor.

HEDVIGA GROUP, a.s.

DESCRIPTION OF THE PTR TECHNOLOGY - OUTPUTS

OUTPUT MATERIALS

www.hedviga.cz

HEDVIGA GROUP, a.s.

DESCRIPTION OF THE PTR TECHNOLOGY - OUTPUTS

40-45% 30-35% 15-20%

OUTPUT MATERIALS

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HEDVIGA GROUP, a.s.

DESCRIPTION OF THE PTR TECHNOLOGY – OUTPUTS PRODUCT = FUEL

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HEDVIGA GROUP, a.s.

DESCRIPTION OF THE PTR TECHNOLOGY – OUTPUTS MEASUREMENT

Gaseous fraction* PTR GAS serves as fuel

for gas cogeneration units or generators, i.e.

to generate electricity ( heating value app. 45-50 MJ/m3 ),

pp. energy output 150 – 200 m3 from one 1 MT .

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HEDVIGA GROUP, a.s.

Gaseous fraction* PTR GAS - measurement of emission in CHP

LIMITS - CZ

CO 500 mg/m3

NOX 600 mg/m3

DESCRIPTION OF THE PTR TECHNOLOGY – OUTPUTS LIMITS

www.hedviga.cz

HEDVIGA GROUP, a.s.

DESCRIPTION OF THE PTR TECHNOLOGY – OUTPUTS

Liquid fraction* - PTR OIL serves as commercial fuel for energy

utilization, as fuel for a dual cogeneration unit or a generator,

( heating value app. 29-33 MJ/kg ).

www.hedviga.cz

HEDVIGA GROUP, a.s.

Oil management is designed as a separate system for storage of oil fractions, respectively certified

fuel HEDOIL.

The system of collecting PTR oil is operationally connected to the PTR cooler, where are condensed

the gaseous hydrocarbons produced by the slow process of thermal decomposition of the input raw

material. After condensation and separation of the liquid and gaseous hydrocarbons, the particular

fractions are collected separately in containers of liquid fractions and gas reservoirs.

The liquid fraction – PTR OIL/ HEDOIL the oil is collected into a set of double-wall containers with a

capacity of 6 x 1 m3, with a separate collection system for oil produced by PTR, including oil-level

check. Filled containers are transported into the area of the fuel base of the cogeneration unit and

are connected to its fuel system, as part of a dual fuel route of the CHP.

The reservoirs ( tanks ) for the PTR oil are placed under the cooler in the supporting frame -

container design - dimensions ( L x W x H ) 6,058 x 2,438 x 2,000 mm.


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HEDVIGA GROUP, a.s.

Solid fraction – PTR carbon - serves as commercial solid fuel,

char coal it can also be briquetted or this carbonaceous material

can be used as a stabilizer of low-calorific fuels,

( heating value app. 30 MJ/kg )


HEDVIGA GROUP, a.s.

www.hedviga.cz

HEDVIGA GROUP, a.s.

HEDVIGA GROUP, a.s.

1Unit PTR 1000 kW6 - 6 PTR modules, cooler (1 modul), storage of liquid productes (

2pc. ), included extinguishing system, plus fuel cell dock positions (12 pcs)1

2 PTR fuel cells for continual production 24

3 PTR handling crane manipulation system - TWINS PTR 3

4 Storage frame for PTR fuels ( 6 pc of fuel cells) 1

5Heat transfer system for PTR 1000 kW6 incl. tanks and pumping system pre-heating,

piping system into l = 20 m, does not include technology fillings1

6 System of filtration of gas for max. 600 m3/hour 1

7 Heat transfer system PTR 1000 1

PTR

sys

tem

HEDVIGA GROUP, a.s.

8 Filling system for PTR fuel cells 1

9Gas storage; container arrangement, V = 50 m3, does not include the connecting

pipelines 2

10 External system storage of liquid fraction, V = 1,2 m3 3

11 Flare, for burning surplus gas, 200 m3/hour 1

12 Forklifts, forklift mast height h = 3,3 m h= 4,5 m 2

13 Control unit - control system of hole system PTR 1000 kW6 1

14Workplace for measurement of gas composition and emissions, including network

analyzers1

15The main switchboard - LV panel, including electro-project, transformer 1MWe, as

required by the system1

16The system of double-jacketed storage for liquid fraction including the distillation

system, 6 x1000l1

17 Pre-treatment system of input material, schredering, drying, pressing, packing

18System of stabilization and processing of the output /solid material = carbon

separation, baling, for capacity of 300-500 kg/hr1P

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HEDVIGA GROUP, a.s.

# Assembling and installation PTR 1000 kW6, incl. manipulation and logistics* 90

#Assembling and installation of gas storage system, incl. gas storage (2 pc.) and EU

review 5

# Assembling and installation of CHP units, incl. Commissioning CHP* 15

#Project documentation of installation PTR 1000 including handling and gas

management1

#Documentation and revisions reports of the installation of the PTR 1000 and

cogeneration units PTR5

# Engineering of PTR project 1

#Training for the operation PTR 1000 kW6, including cogeneration units, 40 hours,

instead of training in CZ5A

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HEDVIGA GROUP, a.s.

29CHP - GAS FUEL system TEDOM/MAN - 200 kWer fuel gas, fairing unit, without

container, without system of heating power and electricity output**3

30

CHP - DUAL FUEL system T930H VOPTRA 200 kWe, dual fuel system, fuel gas and

oil, fairing unit, without container, without system of heating power and electricity

output**

2

31 Mobile boiler unit - as container system, 400 kg/h = 2,800 MWh heat 1

31 Exhaust piping system**

**Price of marked items will be adjusted according to the requirements of a particular installation, after approval of project documentati

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PTR

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HEDVIGA GROUP, a.s.

Contact:Viktor KunaExport DirectorTel.: +420 733 125 012Email: [email protected]

ZIMATECHNIK s.r.o.Na Balkáně 61, 582 63 Ždírec nad DoubravouCzech RepublicComp. Reg. No.: 49825496, TIN: CZ4982549www.zimatechnik.czTel.: +420 733 125 012

HEDVIGA a.s.Czech Republicwww.hedviga.cz

mailto:[email protected]

http://www.zimatechnik.cz/

http://www.hedviga.cz/

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