the role of challenge in continuous improvement

11
1 The Role of Challenge Mike Rother Gerd Aulinger August 2010 Copyright © 2010 Mike Rother, all rights reserved 1217 Baldwin Avenue / Ann Arbor, MI 48104 USA / tel: (734) 665-5411 / [email protected] in Continuous Improvement

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Improvement Kata, Coaching Kata, Mike Rother, Toyota Kata, Lean Manufacturing, Kaizen, Management, Leadership, Continuous Improvement, Toyota Way, Learning Organization, Organizational Learning, Innovation, Adaptiveness, Evolution, PDCA Cycle, Toyota Management, Lean Enterprise Institute, Creativity, Learning, Cognitive Science, Problem Solving, Brain, Human Endeavor

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Page 1: The Role of Challenge in Continuous Improvement

© Mike Rother TOYOTA KATA 1

The Role of Challenge

Mike RotherGerd AulingerAugust 2010

Copyright © 2010 Mike Rother, all rights reserved1217 Baldwin Avenue / Ann Arbor, MI 48104 USA / tel: (734) 665-5411 / [email protected]

in Continuous Improvement

Page 2: The Role of Challenge in Continuous Improvement

© Mike Rother TOYOTA KATA 2

TOYOTA LISTS CHALLENGE FIRSTAMONG ITS PRINCIPLES

Toyota Motor CorporationEnvironmental & Social Report 2003, Page 80

Page 3: The Role of Challenge in Continuous Improvement

© Mike Rother TOYOTA KATA 3

CHALLENGE IS REQUIREDFOR CONTINUOUS IMPROVEMENT

* The Lifeʼs Work of a Thought Leader,strategy+business, August 9, 2010

As C.K. Prahalad said:*

“If you want to create entrepreneurial drive ina company, you have to create aspirations that lie outside your resource base.”

All work doesnʼt need to be achallenge, nor does the challengeneed to be a big one.

The point is only that a portion of ourworkday should involve striving towardsomething new we want to achieve.

A challenge brings us to the current limits of our thinking,and forces us to learn and adapt.

Page 4: The Role of Challenge in Continuous Improvement

© Mike Rother TOYOTA KATA 4

If you just try to motivate people to meet goals or try to inspire them to solve problems, they will naturally do so by using existing ways of thinking. This too often leads to actions like 'cutting,' rather than developing new solutions and true system improvement.

It is disrespectful of people if they are given challenges but not also taught an effective way of meeting them.

BUT JUST ISSUING CHALLENGES WONʼT WORK

Page 5: The Role of Challenge in Continuous Improvement

© Mike Rother TOYOTA KATA 5

An organizationʼs managers should be teaching an improvement kata as the means for improving. This is done through daily practice.

An improvement kata is a systematic routine for moving from the current situation to a new situation in a creative, directed, meaningful way.

We want to behere

We are here

? ???

The grey zone

DEVELOPING THE COMPETENCYTO MEET CHALLENGES

Page 6: The Role of Challenge in Continuous Improvement

© Mike Rother TOYOTA KATA 6

PRACTICING A KATAFOR MEETING CHALLENGES

The Improvement Kata = a systematic way of achieving thingsthat you donʼt know how you are going to achieve

VisionCurrentCondition Target

Condition

NextObstacles

2 3 14Challenge

1 In consideration of a direction or challenge...2 Grasp the current condition.3 Define the next target condition.4 Move toward that target condition with PDCA, which

uncovers obstacles that need to be worked on.

Page 7: The Role of Challenge in Continuous Improvement

© Mike Rother TOYOTA KATA 7

SKILL plus MOTIVATION

TargetCondition

CurrentCondition ChallengeObstacles

Teaching this is managementʼs job

Establishing this ispart of leadership

1x1 flowat the lowest possible cost

Visionfor

Customer

Teach this

Motivating and inspiring is only half of the recipe.

Leading involves establishing vision and challenge.

Managing involves teaching people how to systematically work in that direction and overcome obstacles.

Page 8: The Role of Challenge in Continuous Improvement

© Mike Rother TOYOTA KATA 8

A CHALLENGE IS A LINKBetween the organizationʼs strategy and process-level execution

TargetCondition

CurrentCondition ChallengeObstacles Vision

A Task for Managers:Coaching application of the

Improvement Kata in their area of responsibility

A Task for Leaders:Establishing overall

direction

Leadership defines the Vision (which is something idealistic and far out in the future), and then coaches the next level down (managers) in setting the next Challenge, which is something that will move the organization toward the vision, and which can be met much sooner.Then, one level down, managers coach their Learners through the Improvement Kata process (Understand the Direction --> Grasp the Current Condition --> Establish the Next Target Condition --> Iterate Toward the Target Condition) toward the Challenge.

Page 9: The Role of Challenge in Continuous Improvement

© Mike Rother TOYOTA KATA 9

A TEACHING ROUTINE FOR MANAGERSAsk these questions at each process every day

This is part of “Coaching Cycles” or the “Coaching Kata”

Page 10: The Role of Challenge in Continuous Improvement

© Mike Rother TOYOTA KATA 10

LearnerʼsStoryboard

Learner

Team

Manager

CoachingKata

ImprovementKata

FIGURE 1-5 from TOYOTA KATA

Focus here is on developing people

and the organization

Focus here is on developing the work process

Page 11: The Role of Challenge in Continuous Improvement

© Mike Rother TOYOTA KATA 11

A POSITIVE CHAIN REACTION

When teams practice the improvement kata they become more skillful and competent at meeting challenges...

... because they learnto work iteratively and scientifically.

Self-Efficacy: The belief that you can master a situationSelf-Efficacy is learned

As a result, they grow more comfortable with

unpredictable paths

Which allows them to be more open to new challenges!

IncreasedSkill

SelfEfficacy¢ ¢ Openness to

Challenges