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EUfishmeal Conference 2017 Review SA BREF 14 September 2017 1 1 European IPPC Bureau The role of BAT conclusions and BREFs in the Industrial Emissions Directive (IED) Slaughterhouses and Animal By- products (SA BREF) Germán Giner Santonja JRC Seville

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Page 1: The role of BAT conclusions and BREFs in the Industrial … · 2020. 3. 3. · EUfishmeal Conference 2017 Review SA BREF 14 September 2017. 3 3. European IPPC Bureau. European IPPC

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European IPPC Bureau

The role of BAT conclusions and BREFs

in the Industrial Emissions Directive

(IED)

Slaughterhouses and Animal By-

products (SA BREF)

Germán Giner Santonja

JRC Seville

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European IPPC Bureau

Outline of this presentation

1 – The Industrial Emissions Directive (IED)

2 – The Sevilla process

3 – Challenges for the review of BREFs under the IED

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European IPPC Bureau

European IPPC Bureau (EIPPCB)

~20 staff within the Circular Economy and Industrial

Leadership Unit of the JRC's Directorate B – Growth and Innovation (former IPTS)

Directorate B in the context of the Joint Research Centre

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1 - The Industrial Emissions Directive (2010/75/EU)

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Industrial Emissions Directive 2010/75/EU (IED)

Key instrument for minimising consumption and the emissions of industrial activities in Europe

General framework:

prevent and, if not feasible, reduce pollution

high level of protection for the environment as a whole

permit based on Best Available Techniques (BAT)

BAT are determined by a Technical Working Group steered by the JRC

(EIPPCB) and documented in BREFs

‘BAT conclusions’ are secondary legislation

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Annex I to IPPC and IED Directive

Wide range of industrial activities listed:

• Energy industries

• Production and processing of metals

• Mineral industries cement, lime, glass, ceramics

• Production of chemicals

• Waste management industries Several recovery or disposal operations

Incineration

• ‘Other’ industries: Pulp and paper, textile processing

Tanning of hides and skins

Intensive farming of pigs and poultry, slaughterhouses and animal by-product processing, food drink and milk processing, surface treatment using solvents

~ 50 000 IED installation in Europe

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Environmental scope of the IED

waste prevention

and recovery energy &

water use

prevention

and control

of accidents

noise

vibration

heat

emissions

to water

odour

emissions

to air

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Definition of BAT in the IED

Best Most effective in achieving a high general level

of protection of the environment as a whole

Available Developed on a scale which allows

implementation in the relevant industrial sector, under economically and technically viable conditions

Techniques Both the technology used and the way in which

the installation is designed, built, maintained, operated and decommissioned

Note: in determining BAT, special consideration should be given to the criteria listed in Annex III of the IED

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Role of BAT conclusions in IED permitting

BAT conclusions are the reference for setting permit conditions

Permits to contain emission limit values (ELVs) to ensure that, under normal operating conditions, emissions do not exceed BAT-associated emission levels (BAT-AELs)

Derogation from BAT-AELs is only allowed in specific and justified cases

• Need to demonstrate that costs are disproportionately higher than benefits due to local/installation-specific situations

• Member States report to the public/Commission on use of derogations

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4 years

BAT conclusions

published in the OJ

IED permit (a) all permit conditions reconsidered and updated (b) the installation complies with those conditions

The reconsideration shall take into account all the new or updated BAT conclusions applicable to the installation and adopted since the permit was granted or last reconsidered

Reconsidering / updating permit conditions (IED Article 21)

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A complex consensus-building exchange of information with numerous stakeholders and

underpinned by sound techno-economic information that has been enshrined into law by:

2 - The Sevilla process

Commission Implementing Decision 2012/119/EU

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European IPPC Bureau

1. Installations UE-28

2. Selection of reference installations

3. Questionnaire design

4. Data collection

6. Experts meetings 7. BREFs and BAT

conclusions

Techno-scientific process

5. Data and information processing

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Industry EU Member States + EFTA and Accession Countries

TWG kick-off meeting

Draft 1 (D1)

Draft 2 (D2) *

Final TWG meeting

The Sevilla process

Final draft

Data + information (questionnaires)

Comments

• Forum opinion on BREF

• Adoption of BAT conclusions through the IED Art. 75 Committee

BAT conclu- sions

* D2 optional

Total duration:

• 24 – 29 months (without D2)

• 29 – 39 months (with D2)

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Typical BREF structure

200 to 1250 pages

• Preface

• General information about the sector concerned ……………...Chapter 1

• Applied processes and techniques …………………………………. Chapter 2

• Current emission and consumption levels………………………...Chapter 3

• Techniques to consider in the determination of BAT…….…….Chapter 4

• Best available techniques (BAT) conclusions …………………….Chapter 5

• Emerging techniques……………………………………………………...Chapter 6

• Concluding remarks and recommendation for future works

(including suggestions for R&D)

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Setting up the TWG

• EIPPCB BREF team re-activates the TWG

Email invitation to join the TWG

Set up TWG space on BATIS

• Each Forum member nominate TWG members

Each nominates 0 to 4 TWG members who will attend meetings

• Some MS and trade associations set up a TWG

"shadow group" to review documents and support

the TWG members

Members of a shadow group have access to a private working area on

BATIS to make comments on draft documents. TWG member checks

shadow group comments before sending them to EIPPCB

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Main input forms:

• Information on BAT candidates and emerging techniques

• Data collection: questionnaires + bulk information (case studies,

technical reports, permits etc.

• Comments to BREF drafts

Main communication channels:

• Meetings: TWG plenary meetings, TWG subgroups, bilateral exchanges

• Site visits

• BATIS information exchange platform

Exchange of information

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The 10-heading format on candidate BAT exchange of information:

• Description

• Technical description

• Achieved environmental benefits

• Environmental performance and operational data

• Cross-media effects

• Technical considerations relevant to applicability (for new and existing

plants)

• Economics

• Driving force for implementation

• Example plants

• Reference literature

Information on BAT candidates and emerging techniques

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Data collection step is crucial for determining BAT:

1. Plants/installation specific questionnaire template:

• Drafted by the EIPPCB and agreed within the TWG, based on the conclusions of the TWG Kick-off-meeting, covering environmental performance and operational data for:

• Consumption of raw materials, water, energy

• Emissions to air and water

• Residues/waste

• Additional information (e.g. contextual info, monitoring issues, operating conditions)

2. Bulk information on the sector concerned (studies, reports, etc)

Data collection

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BATIS

http://eippcb.jrc.ec.europa.eu/batis/login.jsp

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EXAMPLE OF BATC: CWW, TSS emissions to water

BAT 12. In order to reduce emissions to water, BAT is to use an appropriate combination of final waste water treatment techniques.

Appropriate final waste water treatment techniques, depending on the pollutant, include: Final solids removal

Technique Typical pollutant abated

Applicability

(h) Coagulation and flocculation

Suspended solids Generally applicable

(i) Sedimentation

(j) Filtration (e.g. sand filtration, microfiltration, ultrafiltration)

(k) Flotation

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Effluent values not shown in the graph:

< LOD: #69 (Bio)

< 5 mg/l: #36 (Bio) BAT-AEL: 5 – 35 mg/l (yearly average) Abbreviation Meaning

Bio Biological treatment

Filt Filtration (includes Membrane bioreactor)

Flot Flotation

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TSS emissions in waste water from the chemical sector

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BAT-AELs for waste water treatment in the chemical sector

BAT-AELs for direct emissions to a receiving water body

Parameter BAT-AEL (yearly average) Conditions

Total suspended solids (TSS)

5,0-35 mg/l (7) (8) The BAT-AEL applies if the emission exceeds 3,5 t/yr.

(7) The lower end of the range is typically achieved when using filtration (e.g. sand filtration, microfiltration, ultrafiltration, membrane bioreactor), while the upper end of the range is typically achieved when using sedimentation only. (8) This BAT-AEL may not apply when the main pollutant load originates from the production of soda ash via the Solvay process or from the production of titanium dioxide.

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BAT 25. In order to reduce dust and metals emissions to air from the catalytic cracking process (regenerator), BAT is to use one or a combination of the techniques given below.

I. Primary or process related techniques, such as:

Example of BATC: REFINERIES - Dust and metals

emissions to air from FCC (1/5)

Technique Description Applicability

(i) Use of an attrition-resistant catalyst

Selection of catalyst substance that is able to resist abrasion and fragmentation in order to reduce dust emissions

Generally applicable provided the activity and selectivity of the catalyst are sufficient

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Example of BATC: REFINERIES - Dust and metals

emissions to air from FCC (2/5)

Technique Description Applicability

(ii) Use of low sulphur feedstock (e.g. by feedstock selection or by hydrotreatment of feed)

Feedstock selection favours low sulphur feedstocks among the possible sources to be processed at the unit. Hydrotreatment aims at reducing the sulphur, nitrogen and metal contents of the feed. See Section 1.20.3

Requires sufficient availability of low sulphur feedstocks, hydrogen production and hydrogen sulphide (H2S) treatment capacity (e.g. amine and Claus units)

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II. Secondary or end-of-pipe techniques, such as:

Example of BATC: REFINERIES - Dust and metals

emissions to air from FCC (3/5)

Technique Description Applicability

(i) Electrostatic precipitator (ESP)

See Section 1.20.1 For existing units, the applicability may be limited by space availability

(ii) Multistage cyclone separators

See Section 1.20.1 Generally applicable

(iii) Third stage blowback filter

See Section 1.20.1 Applicability may be restricted

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Example of BATC: REFINERIES - Dust and metals

emissions to air from FCC (4/5)

Technique Description Applicability

(iv) Wet scrubbing See Section 1.20.3 The applicability may be limited in arid areas and in the case where the by-products from treatment (including e.g. waste water with high level of salts) cannot be reused or appropriately disposed of. For existing units, the applicability may be limited by space availability

BAT-associated emission levels: See Table 5.

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-Existing

-New

Dust emissions from FCC units, REF BREF data collection

BAT-AEL range for units:

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Table 5: BAT-associated emission levels for dust emissions to air from the regenerator in the catalytic cracking process

Parameter Type of unit

BAT-AEL

(monthly average)(1)

(mg/Nm3)

Dust New units 10 – 25

Existing units 10 – 50 (2)

(1) Soot blowing in CO boiler and through the gas cooler is excluded.

(2) The lower end of the range can be achieved with a 4-fields ESP

Example of BATC: REFINERIES - Dust and metals

emissions to air from FCC (5/5)

The associated monitoring is in BAT 4.

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• Cooperative approach: involvement of the TWG

• Iterative approach: several rounds of proposals

• Pragmatic approach: "real-life plants"

• Expert judgement is key

• No software / statistical method

• But a Transparent / traceable / verifiable data basis

Key messages of the Sevilla Process

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3 - Challenges for the review of BREFs under the IED

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Improving the environmental effectiveness of the BREFs

• Need for a more focused approach

Building on the existing BREF and updating the parts required for

BAT conclusions by targeting key environmental issues (KEI)

• A front-loading approach

Preparing early to allow timely submission of information

• Deliver high quality output within constraints

Time: 24-31 months (as set in the BREF Guidance)

Available resources (staff / money)

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Criteria to identify KEI

Some questions assisting prioritisation:

• What is the environmental relevance? Large and widespread impact?

Contributing to a specific but severe problem?

• What is the significance of the activity? How many installations are there and where?

What is their contribution to the total emissions?

• What is the potential: - for identifying new or additional techniques that would further significantly reduce pollution?

- for BAT-AELs that would significantly improve the level of environmental protection from current emission levels.

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What could stakeholders do to prepare for the review

of a BREF?

Become familiar with the BREF Guidance (2012/119/EU)

Look at recently adopted BAT conclusions (e.g. Large Combustion

Plants; Chlor-Alkali; Pulp, Paper and Board; Intensive Rearing of

Poultry or Pigs)

Examine the current BREF BAT conclusions and start thinking of

possible BAT conclusions for the sector to meet the content

and format set by the BREF Guidance

Clarity, accuracy, preciseness, completeness, consistency, etc.

With respect to Scope, Structure, Techniques, Applicability, BAT-AE(P)Ls

Key environmental issues for the sector? Directly associated activities?

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What could stakeholders do to prepare for the review

of a BREF?

Scope

Have there been major changes in the sector that need reflection

in the scope of the BREF?

Any applied processes obsolete / any new processes?

Directly associated activities

Key environmental issues (KEI)

What are the KEI for the sector and are they addressed in the

BREF (by BAT candidates and BAT conclusions)?

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What could stakeholders do to prepare for the review

of a BREF?

BAT candidates

Any new candidates/any obsolete candidates? Developments on

the emerging techniques in the current BREF?

Update of candidate techniques (10-heading structure) in the

current BREF

Performance indicators: emission levels, consumption levels,

other levels: e.g. abatement efficiency

BAT conclusions/BAT-AELs

Need for a sound data basis for concluding on BAT-AELs

BAT-AELs are derived from real plants (plant-specific data)

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What could stakeholders do to prepare for the review

of a BREF?

DATA collection

Identify well-performing plants that will participate in the

collection of plant-specific information (questionnaires)

Take part in the data collection and provide necessary data

When to provide what?

More basic information to define Scope, KEI, BAT candidates

(new/obsolete) is considered useful already for preparing the call

for initial positions (before the kick-off meeting)

Detailed data collection (questionnaires) ->after Kick-off meeting

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Thank you for your attention

[email protected]

http://eippcb.jrc.ec.europa.eu