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THE RENEWABLE TECHNOLOGIES CORPORATION The Renewable Technologies Corporations (RTC) 3365 Skyway Drive Suite 300| Auburn Alabama 36830 Tel : (334) 539 1700 | [email protected] Website: www.RenewableTechCorp.com

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Page 1: The Renewable Technologies Corporations (RTC) 3365 Skyway ... EPC Service… · The Renewable Technologies Corporations (RTC) 3365 Skyway Drive Suite 300 ... L'Energia Power Rebuild

T H E

R E N E W A B L E

T E C H N O L O G I E S

C O R P O R A T I O N

The Renewable Technologies Corporations (RTC) 3365 Skyway Drive Suite 300| Auburn Alabama 36830Tel: (334) 539 – 1700 | [email protected] Website: www.RenewableTechCorp.com

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• Introduction

• RTC & RTC Power Systems Experience

• EPC Discussion

• Project Management

• Project Organization Chart

• Engineering

• Procurement

• Construction

• Safety

• Quality Control

• Startup, Training, Commissioning

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The Renewable Technologies Corporation (RTC) www.renewabletechcorp.com is an international renewable energy services company founded in 2007 and serves as a wholly owned subsidiary of CTG Power Systems Internati0onal, Inc.

• We specialize in:

• Biomass and Cogeneration Energy Engineering • Project Feasibility & Management • New, Used and Refurbished Power Generation Equipment• Turnkey Engineering, Construction, Commissioning, Training

and Maintenance

INTRODUCTION

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• Technical Advisory Service Supervision

• Project Management

• Engineering

• Construction Mgmnt.

• Asset Identification & Procurement

• Startup, Spare Parts Plan and Management

• Operations & Maint.

• Commissioning

• Budget Controls

• Code Analysis

• Permitting

• Legal

• Environmental Impact

• Hazardous Waste Remediation

• Insurance Carrier

Requirements

•Maint. Systems Dev.

INTRODUCTION

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• Budget Controls

Feasibility

Analysis And

Permitting

• Legal

• Environmental

• PPA

•Maintenance Systems

Development

Project Management

• Project Scheduling

RTC Ensures the Client's Success Through Thoughtful and Strategic Technical

Planning, In Full Cooperation and Transparency With the Client.

Our Skilled and Experienced Technical Team and Partners Will Provide

Partial

or Full Turnkey Service Recommendations and Solutions for your

Project.

INTRODUCTION

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Project WorkflowThe RTC Design/Implementation Scheme

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Project Project Description

Aalborg Industries Blast furnace boiler structure design, Dearborn, Michigan

Aalborg Industries, Inc Install 4 HRSG’s on 800 MW Power Plant, Paris, Texas

Ada Cogeneration, L.P. 31 MW Combined Cycle Cogeneration Plant EPC, Ada, Michigan

AES Greenridge Scrubber Installation Installation of scrubber system for coal fired plant, Greenridge, New York

AES Westover Scrubber Installation Installation of scrubber system for coal fired plant, Westover, New York

Alternative Energy, Inc. 34.5 MW Wood-Fired Power Plant EPC, Cadillac, Michigan

Alternative Energy, Inc. 34.5 MW Wood-Fired Power Plant EPC, Ashland, Maine

Alternative Energy, Inc. 34.5 MW Wood-Fired Power Plant EPC, Livermore Falls, Maine

Ameramex Energy 1000 MW Combined Cycle Power Plant, San Luis, Senora, Mexico

Areva Hamilton Power Generating 50 MW Biomass Plant development project, Florida

Astoria Repowering Development Two 3x1 501FD based combined cycle power plants, Queens, New York

Billerica Power Generating 360 MW gas fired plant based on the Rolls Royce Trent 60 gas turbine, Billerica,

Massachusetts

Chewton Glen Energy, LLC 20 MW Tire-Fueled Power Plant EPC and O&M, Ford Heights, Illinois

City of Lakeland 230 MW SWPC 501G City of Lakeland Simple Cycle Project, Lakeland, Florida

Cluster Rules Project 175,000pph Package Boiler and 25 MW Cogeneration project, Berlin, New Hampshire

CMP Mason Station 115345KV Line upgrades, Maine

CMP Silver St S/S Line Upgrades

Cogentrix, Inc Retrofit FGD System into existing coal plants, Virginia

Colorado Green Windfarm (100) GE 1.5 MW wind turbines, Lamar Colorado

Conectiv Thermal Systems Boiler expansion and Thermal Energy Center, Atlantic City, New Jersey

DCO Energy – Echelon Chilled water line, Las Vegas, Nevada

Derby Combined Cycle Project 80 MW RollsRoyce Trent, Derby Combined Cycle Project, Derby, England

Empire District Electric Co 100 MW Simple Cycle Power Plant EPC, Sarcoxie, Missouri

Evergreen Power District Electric Co Modifications to RDF power plant, Philadelphia, Pennsylvania

Fairhaven Power Company 15 MW Wood-Fired Power Plant EPC, Fortuna, California

Farmington Electric Utility System 26 MW Combined Cycle Repowering Project EPC, Farmington, New Mexico

PROJECT LIST

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Fauji Kabirwala Power Co., Ltd. 169 MW Combined Cycle Cogeneration Plant EPC and Startup, Kabirwala, Pakistan

First Energy W.H. Sammis Station SCR Systems for Two Coal Fired Boilers, Ohio

FPL Wyman Station Modifications to Oil Burning Power Plant, Maine

Fraser Paper 50 MW Wood Fired Power Plant, New Brunswick, Canada

Fulton Cogeneration Plant 50 MW Gas fired Simple Cycle Plant, Fulton New York

Future Energy Resources Corporation

(FERCO) 200 TPD Biomass Gasification Facility EPC O&M, Burlington, Vermont

Gemma Power Systems 501F Gas Turbine Installation, Monroe, Georgia

General Electric Co 4 – 7FA Installation in Goldsboro, North Carolina

Graymont(PA) Inc 5 MW STG with Waste Heat Recovery Boiler, Pleasant Gap, Pennsylvania

Grupo SAESA 50 MW EMD GenSet installation, Chile

HL Power Company 30 MW Wood-Fired & Geothermal Power Plant EPC O&M, Wendel, California

HRSG International 35 MW GT facility for Valero Energy, Aruba

Hunlock Power Station 135MW combined cycle repowering with GE LM6000 gas turbines, Hunlock Creek,

Pennsylvania

HYDRA-CO Enterprises, Inc. 50 MW Wood-Fired Power Plant EPC, New Bern, North Carolina

Imperial Resource Recovery 18 MW Agricultural/Urban Wood Waste-Fired Plant EPC, Brawley, California

Indeck Energy Services, Inc. 55 MW Combined Cycle Cogeneration Plant EPC, Silver Springs, New York

Indeck Energy Services, Inc. 52 MW Combined Cycle Cogeneration Plant EPC, Oswego, New York

Indeck Energy Services, Inc. 55 MW Combined Cycle Cogeneration Plant EPC, Tonawanda, New York

Jenbacher Energy Systems USA 25 - 1 MW Landfill Gas to Energy Plants (6 Sites) EPC, Houston, Texas

JDH Energy Solutions Complete installation and startup 2 RR 501 Simple Cycle GT's, Dubai

Laidlaw Berlin BioPower 70 MW Wood Fired Power Plant, Berlin, New Hampshire

Lake Cogeneration, Ltd. 106 MW Combined Cycle Cogeneration Plant EPC, Umatilla, Florida

Lake Worth Generation 205 MW 1x1 Combined Cycle Cogeneration project, Lake Worth, Florida

L'Energia Power Rebuild Repower Combined Cycle Cogen from Siemens V64.3 to RollsRoyce Trent 60 gas

turbine, Lowell, Massachusetts

Linden CoGen Parallel Cooling Study & Steam Letdown Station, Linden, New Jersey

Maine Energy Recovery Modifications to Trash to Energy Plant, Portland, Maine

Maine Energy Recovery 26 MW Combined Cycle Cogeneration Plant EPC, Bakersfield, California

PROJECT LIST

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Midtown Thermal Control Center 200,000 pph Cooling/Heating Facility EPC, Atlantic City, New Jersey

Midwest Generation Powerton Station SCR Systems for Two Coal Fired Boilers, Peakin, Illinois

Millennium Power 360 MW SWPC 501G Millennium Power Project, Combined Cycle Project, Charlton,

Massachusetts

MLP Energy, L.P. 63 MW Simple Cycle Peaking Power Plant EPC, Redding, California

Nextra FPL Energy DCS Upgrade Replacement of Foxboro I/A Control System with Emerson DCS, Cousins Island, Maine

NorCon/Falcon Seaboard Power 80 MW Combined Cycle Cogeneration Plant EPC, North East, Pennsylvania

Ogden Martin Systems of Lake, Inc. 15 MW/530 TPD MSW Power Plant EPC, Okahumpka, Florida

Orange Generation, L.P. 103 MW Combined Cycle Cogeneration Plant EPC and Startup, Bartow, Florida

Pasco Cogeneration, Ltd. 106 MW Combined Cycle Cogeneration Plant EPC, Dade City, Florida

Pedricktown Cogeneration L.P. 120 MW Combined Cycle Cogeneration Plant EPC, Pedricktown, New Jersey

PDVSA 220 MW Rolls Royce Trent 60 Simple Cycle Power Plant, Puerto la Cruz,

Venezuela

PDVSA 60 MW Pratt & Whitney TwinPac Turbine project, PiGap, Venezuela

Pine Tree Power Wood fired 15 MW power plant, Bethleham, New Hampshie

Pine Tree Power Wood fired 20 MW power plant, Tamworth, New Hampshire

ProEnergy El Furrial Power Generating 220MW Rolls Royce Trent 60 Turbine project, Venezuela

PSNH Deerfield 345KV Line Upgrades and Relay change out, New Hampshire

PSNH Madbury Station Circuit Breaker & Relay upgrade, New Hampshire

PSNH Monadnock Station Circuit Breaker & Relay upgrade, New Hampshire

PSNH Newington S/S Line Upgrades, New Hampshire

PSNH Rochester S/S Transformer addition and Breaker Change outs, New Hampshire

PSNH Schiller 115KV S/S 115KV Breaker change out and Line upgrades, New Hampshire

PSNH Schiller Station Modifications to 50 MW Biomass Plant, Newington, New Hampshire

PSNH Scobie Pond 115kV 115kV CT change out and Line upgrade, New Hampshire

PSNH Scobie Pond 345kV Transformer addition, Breaker Change outs, Line upgrades, New Hampshire

PSNH Scobie Pond Station Circuit Breaker & Relay upgrade, New Hampshire

Rathdrum Power, LLC Gas Fired 270 MW CombinedCycle, 1 GE FA7, Rathdrum, Idaho

Ridge Generating Station, L.P. 40 MW Wood Waste-& Tire-Fueled Power Plant EPC, Lakeland, Florida

PROJECT LIST

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Riverbay Coop Power Rebuild

40 MW repowering with 2 Siemens SGT400 GT's, 2 OTSG's and 1 Steam Turbine, New

York

Rojana Power Co., Ltd. 122 MW Combined Cycle Cogeneration Plant EPC and Startup, Ayutthaya, Thailand

Sacramento Municipal Utility District 25 MW Simple Cycle Power Plant Construct, Sacramento, California

Sahacogen (Chonburi) Co., Ltd. 122 MW Combined Cycle Cogeneration Plant EPC and Startup, Sriracha, Thailand

Sappi Fine Paper #3 Recovery Boiler Instrumentation and Control System, Westbrook, Maine

Saranac Partners, L.P. 240 MW Combined Cycle Cogeneration Plan EPC, Plattsburg, New York

Seal Sands Simple Cycle Project 55 MW RollsRoyce Trent, Seal Sands Simple Cycle Project, Middlesborough, England

Sharyn Steam Inc. 200,000 pph package boiler project, Ontario California

Signal Capital Corporation 21 MW Wood-Fired Cogeneration Plant EPC, Sherman Station, Maine

Signal Shasta Energy Systems 49 MW Wood-Fired Power Plant EPC in Anderson, California

Sithe Energies 160 MW Combined Cycle Cogeneration Plant EPC, Smithfield, New South Wales,

Australia

Sithe Energies, Inc./Power City Partners,

L.P. 79 MW Combined Cycle Cogeneration Plant EPC, Massena, New York

Sithe Energies/AG-Energy, Inc. 80 MW Combined Cycle Cogeneration Plant EPC, Ogdensburg, New York

Sithe Energies/Seneca Power Partners, L.P. 56 MW Combined Cycle Cogeneration Plant EPC, Batavia, New York

Sterling Power Partners 56 MW Combined Cycle Cogeneration Plant EPC, Sherrill, New York

Sterling Power Partners HRSG and Scrubber system at Coke Plant, Ohio

SunCoke Haverhill Power Generating 50 MW Heat Recovery Generating Plant with 5 HRSG's, Scrubber and STG, Illinois

SunCoke Middletown Power Generating 60 MW Heat Recovery Generating Plant with 6 HRSG's, Scrubber and STG, Ohio

Sweeney Project 115 MW Westinghouse 501D5A Cogeneration Project at Philips Petroleum Refinery,

Sweeney, Texas

Sweeny Cogeneration, L.P./CSW 335 MW Cogeneration Plant EPC and Startup, Old Ocean, Texas

Valero Aruba Refinery 20 MW Simple Cycle Power Plant, San Nicolas, Aruba

VELCO Granite Substation 230kv Substation, Williamstown, Vermont

Vineland Cogeneration, L.P. 46.5 Combined Cycle Cogeneration Plant EPC and Operation, Vineland, New Jersey

Wadham Energy, L.P. 26.5 MW Rice Hull Waste-to-Energy Power Plant EPC O&M, Williams, California

Whitby Cogeneration Project 55 MW RollsRoyce Trent Whitby Cogeneration Project, Whitby, Ontario, Canada

PROJECT LIST

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EPC Relationships

Engineering

Safety

Construction

Start-Up

Procurement

Quality Control

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FNTP CO

Manage Race Between Schedule & Cost

Project Fences:

• Contract

o Scope of Work

o Price

o Schedule

o DOR

• Policies & Procedures

• Standards & Codes

• Project Controls

PROJECT

MANAGEMENT

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Project

Engineer

Resident

Construction

Manager

SafetyCraft

Supervisors

Project

Controls

Quality

ControlProcurement

Project

Controls

Discipline

Leads

Project

Manager

Resident

Engineer

Electrical

Civil/Structural

Mechanical

I & C

Cost

Schedule

Cost

Schedule

Civil

Structural

Mechanical

Electrical

I & E

PROJECT ORGANIZATION CHART

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• Planning

• Project Engineering Management

• Technology

• Experience

ENGINEERING OPERATIONS

ENGINEERING

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PLANNING

Scope

DOR

Leads to a Drawing Register

How?

ENGINEERING

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DOCUMENT MANAGEMENT SYSTEM

• Scope Management Tool

• Work Flow Management Tool

• Deliverable Scheduling Tool

• Engineering Deliverables Percent Complete Tool

ENGINEERING

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DOCUMENT MANAGEMENT SYSTEM

Used for …

• Customer deliverables

• Deliverables for permitting

• Supplier documents

• Configuration Control

• Manage the customer portal

ENGINEERING

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EARLY PHASE PROJECT ENGINEERING

Understand Client Goals And Objectives

Environmental Impact and Assessment

Hazard Waste Site Evaluation and Remediation Plan

Review feedstock /fuel supply

Review And Evaluate Permitting Phase, Obtaining Air, Noise, Water, Zoning and Other

Permits From The Local And State For The Erection and Operation Of The Intended

Facility

Evaluate Required Construction Permits for the Project

Develop Plant Layout Drawings

Provide One Line Electrical Drawing

Identify Capital Equipment Required

Evaluate Local Resources

Provide Project Management Schedule

Develop & Review Project Pro-forma

ENGINEERING

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• The purpose of procurement is:

1) To Obtain the Goods or Services required

by the project at the least tolerable risk

to the company.

Technical

Cost

Schedule

PROCUREMENT

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• Accomplished during several phases

of a Project:

1) Applications

2) Planning

3) Detail Engineering

4) Construction

5) Start-up

6) Warranty

PROCUREMENT

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EQUIPMENT PROCUREMENT PROCESS

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1. Merit Shop Vs Closed Shop

2. Subcontract Vs Direct Hire

3. Cost Reporting

4. Scheduling

5. First 30% Leads – 70% Follows

6. Safety

7. Quality Control/Quality Assurance

8. Plan the Work – Work the Plan

CONSTRUCTION

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• Preliminary Planning

• Startup and Commissioning Management

• Pre Commissioning

• Develop Commissioning Procedures and Documentation

• Final Commissioning/Testing

o Assemble and Mobilize the Site Commissioning Team

o Commission and Start-up Plant Systems

STARTUP AND COMMISSIONING EXECUTION PLAN

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OPERATOR TRAINING

DEVELOP TRAINING PLAN

TRAINING PROGRAM OBJECTIVE

TRAINING MANUAL DEVELOPMENT

• Learning Objectives

• System Overview

• Major Components

• Pre-Operational Checks

• Operating Procedure

• Routine Maintenance Tasks

• Alarm Response

DEVELOPMENT & REVIEW PROCESS

Deliverables by CTG

ONSITE INSTRUCTION

PRE-TEST AND POST TEST

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Why Choose RTC?

RTC utilizes engineering, procurement and project management support from the CTG family of

companies providing seamless project execution and client interface.

• Through the CTG family of companies, RTC provides

complete project services:

o Power generation equipment procurement

o Engineering and detailed design

o Field and Site services and construction

o Start-up and commissioning

o Plant operation and maintenance services

• Attention to detail

• The right size partner – customer focus

• Design and construction experience

• Global reach with local response

• Privately owned

RTC Advantages

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The Renewable Technologies Corporations (RTC) 3365 Skyway Drive Suite 300| Auburn Alabama 36830Tel: (334) 539 – 1700 | [email protected] Website: www.RenewableTechCorp.com