The Process Flow

Merchandising- Recieving the techpack from buyer and receiving the order on the basis of buying sample.

After buying sample approval Fit sample is sent to buyer on the basis of which buyer appoves P.O.

After P.O. reciept the sealer and size set sample made and sent to factory along with Production File

Store- 50% Fabric and trims received by Store from main store

PPC- Pre Production Meeting to discuss the production files with Merchant and go ahead for Pilot sampling.

Pilot, reference and rack samples are made, reports made and sent to Head office for buyer approval.

After Pilot and rack sample approval the NSR meeting is held and PPM notes are discussed along with R&D reports and go ahead for bulk production

Cutting- Cut Plan made as per P.O. and markers and cutting is done as per cut plan and sent to production floor after quality audit

Sewing-Producing arments from cut panels through progressive bundle system. Inspection of pieces at endline and dispatch area.

Washing- Pieces sent to washing after Kaj button and the washed as per approved recipe for washing, lot wise.

Finishing-Washed pieces comes to finishing 100% audit. Reject pieces are sent to floor for part change.

Other types of defects are mended in finishing room, then the pieces are sent for initial checking, pressing and then final checking.

Packing- Again after 100% audit the pieces are sent for packing, here pieces are packed as per buyer requirements with given packing trims

Buyer Audit and dispatch- After packing pieces are sent to Buyer QA for approval of the shipment at AQL and then dispatched in container.

The Material Flow

Store:

Cutting:

Fabric Inhouse Temprory stored on pallets fabric inspection Temprory stored

on racksissued to

cutting/washing

Issued to Sewing

Auditing

Ticketing

Bundeling

end piece stored on racks

Cutting

Fabric laying

CAD/Manual Marker making

Marker Planning

temprory stored under tables

Fabric lot recieved

Sewing:

Finishing:

issued to washing/finishing

Quality Audit

end line inspection

inline inspection

sewing

Piece feeding

Line setting

Line planning

Production sample recieved

issued to packing

Auditing

lable/tag attatchment

buton sew

button marking

spotting

alteration

inspection

sorting

lot recieved from sewing/washing

Packing:

dispatch to delivery

final auditing

carton packing

piece packing

size wise sorting

passed through needle testing machine

lot recieved from finishing

Sewing Floor 2Description CapacitySewing Machines 300Production Per day 1900 pcsRacks(1’x0.5’) 200

Sewing Floor 1Description CapacitySewing Machines 300Production Per day 2500 pcsRacks(1’x0.5’) 200

Finishing (Ground Floor)Description CapacitySewing Machines 12

Cutting(Basement)Description CapacityCutting Tables 10Capacity 2000 pcs per day

Material Handling equipmentDescription CapacityTrolley 5Racks (2’x3’) 60Racks (4’x4.2’) 10

ManpowerProduction 353Quality 26Finishing 112Washing 9Packing 12

HR 4Maintenance 3Store 7IE 7Cutting 29IT 1