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ThePharmaceuticalTechnologySpecialists
www.drugdeliveryexperts.com
ChristopherA.Rhodes,PhD,President,CEO,Founder
Exenatide andItsLifeCycleEuroTIDES,08NOV2017
AchievingTargetProductProfileRequiresADeepUnderstandingofActive,Formulation,Device
DiscoverySupport• Leadmoleculeprofiling• Clinicalcandidateevaluation• Biologichalf-lifeextension
DrugProductDevelopment• Formulationdesign• Drugproductdevelopment• Analyticalmethods
DeviceDevelopment• Deviceidentification• Integrationwithformulation• Developmentandselection
Leveragingadeepunderstandingofmolecularproperties,formulation,anddeviceIntegratingdeliverysystemR&Dprojectintoyourdevelopmentprogram
Optimizingtargetproductprofiletoenhancevalueproposition
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3
MarketPreferenceforNon-invasiveDelivery
Injection Oral
device---Transdermal--- patchNasalBuccalSublingual
Onceperday>>>BIDorTID
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DailyInjection
WeeklyInjection
MonthlyInjection
QuarterlyInjection
6to12MonthInj
MultipleDailyInj
PatientSelf-InjectionCommon:ProductProfileMoreCritical
PotentialforOfficeAdministeredProduct:GoodProductProfileNotCritical
ProductProfileParameters• Complexityofproducthandling• Ready-to-useproduct• Needlesizeforinjection(viscosity)• Injectionforce(viscosity)• Painoninjection(volume)• Durationofinjection(volume)• In-Usestabilityconstraints
DecreasingInjection/AdministrationFrequency
InjectionFrequencyPreferences
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CommerciallyApprovedDeliveryTechnologiesforSystemicDeliveryofPeptides
XTEN,ELP,PASconjugates
FcandAlbuminfusion
PEGylation,Acylation
Microspheres
PenInjectors
VialandSyringe
InjectionSystems
Risk
Reward
Pulmonary
Non-Invasive
Oral(Systemic)
Microneedle
Risk
Reward
=CommercializedProducts
=ProductsinDevelopment
Nasal
DDAVP,sCT,Buserelin,Nafarelin,Oxytocin
Pulmozyme,Insulin
Characteristics:• LowDose• LowBA• Variability• PulsatileExposure
Characteristics:• ModeratetoHighBA• AcceptableVariability• ContinuousExposure
PTH,glucagonphase3
LHRH,sandostatin LAR,Bydureon
LIRA,Semaglutide,Omontys
Dulaglutide,albiglutide
Implantables LHRH
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ImportanceofTargetProductProfileMostParametersAffecttheUserExperience
Criteria SuggestedforConsideration
RouteofAdministration Subcutaneous, Intravenous,IntramuscularNon-invasive(Nasal,microneedle)
Dose FrequencyandPharmacokinetics
Daily ormultipledailyinjection(withnativePKprofile)Weekly,Monthly,Quarterly(withcontinuousexposure)
Projected Dose Projectedhuman,animal,toxicitydoses(drivesconcentrationindosageform)
DoseVolume < 1mL forsubcutaneousinjection(alsodrivesconcentrationindosageform)
EaseofUseandHandling Easilyinjectedthrougha26GorsmallerneedleMinimalhandling bycaregiver(simplereconstitution)
DeviceandContainerClosureSystem
Vialandsyringe, pre-filledsyringe,dual-chambersyringe,cartridgeMulti-usepen,orauto-injector
StabilityIn-use 25oC,1week to1month
Stabilityfor LongTermStorage
2-8oC,minimum24months
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InSitu Gel-FormingSystem
Suspension
Liposome
Microsphere
Implant
DailyInjection
WeeklyInjection
MonthlyInjection
IncreasingDrugPotency
Non-AqueousSolution/Suspension
QuarterlyInjection
Atrigel
Sustained ReleaseFormulationApproaches
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ConjugateApproachesforHalf-LifeExtension
PEGylation
AlbuminorFcFusion(FcRn recycling)
DailyInjection
WeeklyInjection
MonthlyInjection
IncreasingDrugPotency
PolyAminoAcidFusions
Acylation(albuminbinder)
VariousincludingreversiblePEG
Carbohydrateanalogues
HESylation,Glycosylation
XTEN,ELP,PASylation
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Exenatide Properties– ADeliveryScientistsDream
Highlypotentdrug– 10to20microgramsperdayHighlywatersolublepeptides– 100smg/mlGoodstabilityinaqueoussolutionGoodmetabolicstabilityHalf-lifeof1to2hoursinhumansChoicesfordeliverysystemarevirtuallyunlimitedYet,mistakescanbe(andwere)made
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DrugProductProfileExample:Exenatide
Exenatide Drug Substance• 39 amino acid peptide
Disposable Pen-injector• 5 mcg or 10 mcg per injection• Storage : 2 year shelf-life• In-use: 30 day period at RT
Container Closure System• 1.2 & 2.4 mL cartridge for pen• 0.25 mg/mL strength
Byetta (exenatide injection)• LaunchedbyAmylinandEliLillyPartnership(nowownedbyAstraZeneca)• DiscoveredbyJohnEng (VAHospital)1996
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GLP-1sMovetoMaximizeContinuousExposure
Liraglutide (Victoza)Half-life 13 hrs
Kothare P A et al. J Clin Pharmacol2008;48:1389-1399
Byetta (exenatide)Half-life 1-2 hrs
KimDetal.Dia Care2007;30:1487-1493
0 4 8 12 16 20 24 280
50100150200250300350400450500550
Last Injection
Active Treatment Period Follow-Up Period
Time (wk)
Pla
sma
Exe
natid
e (p
g/m
L)
Bydureon (exenatide MS)
-0.9%
-1.5%
HbA1CReduction
-1.2%
US2005EU2006
EU2009US2010 EU2011
US2012
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MicrospherestoAchieveContinuousExenatide
Exenatide WeeklyPLGAMicrospheres(SEM)
LicensePLGATechnologyfromAlkermes (2000)(Neutropin Depot)wasprecedentforwork
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Exenatide MicrosphereManufactureandQC
Exenatide MSReleaseandPolymerDegradation Exenatide MSParticleSizeDistribution
PolymerType,FormulationandProcess
ControlsReleaseProfileAndPharmacokinetics
ParticleSizeisControlledbyProcessand
DictatesDeviceandNeedleGuage
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Exenatide Microsphere(Bydureon)LifeCycle
• Bydureon isanexenatide microsphereformulation• Vialandsyringe,pen,suspensioninauto-injector
Bydureon (EU2011US2012)OnceweeklySCinjection2mgperweekdose
Bydureon Pen(US2014)OnceweeklySCinjection2mgperweekdose
Bydureon Bcise (US2017)OnceweeklySCMSsuspension2mgperweekdose
VialandsyringepresentationdiscontinuedJan2016withpenlaunch
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ImportanceofBydureon Bcise ApprovalProductPrecedentforMicrosphereBasedProducts
• Bcise isaMSsuspensioninMiglyol (MCT)• Single-useauto-injector(‘3step’)• Firstmicrosphereinready-to-useinjectablesuspensionproduct• Needlesheathandnoneedlehandlingorobservation• Storeinrefrigeratorlayingflat• Maybestoredatroomtemperaturefor4weekspriortouse• Substantialproductimprovementfordiabeticpatients
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DramaticallySimplifiedInstructions-for-Use
Shake the autoinjector hard for at least 15 seconds until the medicine is well mixed
Medicine must be fully mixed before unlocking. Unlock device and firmly unscrew orange cap
Push the autoinjector against the skin and hold it there for 15 seconds to get full dose
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Bydureon TimelineForDevelopment
JohnEngVA-AmylinNCELicense
1996 2005Exendin-4R&D
2000 2012Exen MSR&D
ByettaFDA
Approval
AlkermesAmylin
MSLIcense
BydureonFDA
Approval2009 2014
MSDualChamberPen
AmylinDeviceGroup
BydureonFDA
Approval
2008 2017
MSSuspensionR&DAmylinProduct
Development
BydureonBcise FDAApproval
AmylinEliLillyAlliance
2003AmylinEliLillyMSPlant
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Bydureon:SingleDosePKProfile(10to12weeks)
SDPKDoseSelectionStudy2.5mg,6mg,7mg,10mg DoseSelectionStudy0.8mgand2mgexenatide
• Initialreleaseinfirstdaysubjectofsignificantformulationandclinicalwork• Targetproductprofilewasoncepermonthinjection– couldnotbeachievedduetoinitialrelease• 300pg/mlwasachievablewithlowinitialreleasebyweeklyinjectionofthesameformulation
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Exenatide DeliveryOpportunitiesEvaluatedwithinAmylinLillyAlliance(2000to2011)
• Nasalformulationtakenintoclinic• Transdermalmicroporation takenintoclinic• Pulmonarydrypowderevaluatedinpreclinicalwork• Oraldeliveryevaluatedinpreclinicalwork• AlloftheseformulationssufferedfromPKissues
• Lowbioavailability,variability,shorterexposuretimesthanSCinjection
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NasalExenatide HumanData(Nastech Formulation)
NasalTargetProductProfile:• Aqueoussolutionformulation• Simplemanufacturingprocess• Commerciallyavailabledevices• Nasalpeptideproductsinmarket• BIDorTIDadministration
0 60 120 180 240 300 360 420 4800
100
200
300
400 5 ug SC600 ug IN
10 ug SC(previous study)
Time (min)Pl
asm
a Ex
enat
ide
(pg/
mL)
OpportunityAbandoned- un-attractivefrommarketingperspective• 3or4XNasalSprayrequiredtoachieveAUCequivalenttoSCInjection(andclinicaleffect)
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TransdermalMicroporation HumanData(Altea)
TransdermalTargetProductProfile:• Simplebandaid-likeproductadministeredwdevice• Nopainonadministration• Continuous24hourexposure(Bydureon-like)• Onceperdayadministration(twiceasfallback)
OpportunityAbandoned- duetosignificantinvestmentrequied (device,patch,manufacturing)• Onceperday24hourcontinuousexposurenearlyachieved
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Exenatide Lessons
• Byetta waslaunchedinagoodpen,but,witharefrigerationpack• CMCpost-approvalsupplementrequiredtogetRTfor30days
• Challengesofmicrospheresustainedreleaseformulationnotwellunderstood• Initialinterestinaoncemonthlyproduct• Weeklyproductwasacompromiseduetoinitialreleasefromparticles
• Bydureon waslaunchedinavialandsyringe• Importanceofdevicewasrecognizedtoolate
• Bydureon dualchamberpenwasdifficultandtooktoolong• Atlaunch,inferiortootherweeklyGLP-1productsonthemarket
• Bydureon MSsuspensioncouldhavebeencompletedearlier($!)• DecisiontobuildMSplantinsteadofworkingwithCMOs($$$)• SingularfocusonMSinvestmentpreventedothermeaningfulapproaches
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Exenatide AnalogueswithClinicalData
• Lixisenatide (Zealandtechnology)• Hanmi exendin-4analogueswithFcconjugate(Sanofi)• Versartis XTENexenatide• PhaseBio ELPexenatide• Multipleprogramsinclinicaldevelopmentforanalogues
basedonexenatide
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NumerousApproachesforLong-ActingFormulationsandAnalogues
Drug Design, Development and Therapy 2013:7 963–970
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GLP-1AGONIST MOLECULAR ENGINEERING
GLP-1dimer
97%homologytoGLP-1Ex-4pluspolyLys
LiraplusoptimizedAlbuminbinder
TwoGLP-1sonFcfragment
CARhodesGSK-CRS18APR2017
TwiceDailyInjection OnceDailyInjection
OnceWeeklyInjection
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Exenatide OralFormulationApproachesOramed LipidNanoparticleLiverTargetting
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Exenatide AlbuminBindingPeptideAmylinCollaborationwithAffibody Ab
Levy OE, Jodka CM, Ren SS, Mamedova L, Sharma A, et al. (2014) Novel ExenatideAnalogs with Peptidic Albumin Binding Domains: Potent Anti-Diabetic Agents with Extended Duration of Action. PLoS ONE 9(2): e87704. doi:10.1371/journal.pone.0087704
OralPKforAnaloguesinMonkeyIVPKforAnaloguesinMonkey
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TakeHomeMessageforDrugProductDevelopment
Integrationofmolecularproperties,formulation,anddeviceiskeytoachievingthedesiredproductprofile
Productuseandself-administrationcontraints drivedeviceconfiguration,formulationdesign,molecularproperties
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HaveFunandAskQuestions
ThePharmaceuticalTechnologySpecialists
www.drugdeliveryexperts.com