3M™ Pole Mount Cabinets 4295 SeriesLoaded with 3M™ Self-Strip Blocks 4320 or 3M™ Quick Connect System (QCS) Blocks

Instructions

May 201278-8130-0987-1-D 3

The Network of Networks.

2 78-8130-0987-1-D

1.0 General

1.1 The 3M™ Pole Mount Cabinets 4295 come loaded with 3M™ Self-Strip Termination Blocks 4320 or 3M™ Quick Connect System (QCS) 2810 Blocks. The termination blocks can be provided with either 3M™ MS2™ Modules or 3M™ 710 Connectors.

1.2 Instructions for Running Jumpers, Priority Cap Installation, and Test Probe Use are on the inside of the cabinet door.

2.0 Cabinet Size and Pair Count for 3M™ Self-Strip Blocks 4320

21 1/2"

33 1

/8"

28"

3M™ Pole Mount Cabinets 4295-D / 1200 Pair

47 1

/2"

54 1

/2"

3M™ Pole Mount Cabinets 4295-C / 900 Pair

21 1/2"

3M™ Pole Mount Cabinets 4295-D, E and F – Top View

47 1/2" (D)

21"

(D)

3M™ Pole Mount Cabinets 4295-B and C – Top View

58 1

/4"

30"

53 1

/2"

66 1

/2"

59 1

/2"

30"

89"

81"

3M™ Pole Mount Cabinets 4295-F / 2700 Pair

30"12 1/2"

Typical Side View

46" (E & F)

E & F

24"

(E &

F)

3M™ Pole Mount Cabinets 4295-B / 400 Pair32

"

36"

Note: Side safety handles are provided on the 4295-D, 4295-E and 4295-F Cabinets. The 4295 Safety Handle Kit is available for the 4295-B and 4295-C Cabinets.

3M™ Pole Mount Cabinets 4295-E / 1800 Pair

378-8130-0987-1-D

21 1/2"33

1/8

"

28"

3M™ Pole Mount Cabinets 4295-C / 1200 Pair

21 1/2"3M™ Pole Mount Cabinets 4295-B and C – Top View

58 1

/4"

53 1

/2"

66 1

/2"

59 1

/2"

3M™ Pole Mount Cabinets 4295-E / 1800 Pair

30"

89"

81"

3M™ Pole Mount Cabinets 4295-FS / 2700 Pair

30"

3M™ Pole Mount Cabinets 4295-B / 600 Pair

32"

36"

3.0 Cabinet Size and Pair Count with 3M™ Quick Connect System (QCS) 2810 Blocks

Loaded with 3M™ Quick Connect System (QCS) 2810 Blocks

4295-B cabinet 4295-C cabinet 4295-E cabinet 4295-FS cabinet

600/600 1200/1200 1800/1800 2700/0000

600/400 1200/900 1800/1500 2700/2700

600/400

4 78-8130-0987-1-D

4.0 Parts Idenitification

Self-StripBlock Assy.

Jumper Wireway

Self-StripBlock Assy.

3M™ Pole Mount Cabinet 4295-B and C

3M™ Pole Mount Cabinet 4295-D

Jumper Wireway

Test Probe with Holder

Test Probe with Holder

Cable Ground Bar

Cable Ground Bar

Pole3M™ Bottom Pole Mount

Bracket 4295 B,C,D

Cabinet

3M™ Top Pole Mount Bracket 4295 B,C,D

578-8130-0987-1-D

4.0 Parts Idenitification (continued)

Jumper Wireway

Self-StripBlock Assy.

3M™ Pole Mount Cabinet 4295-E and F

3M™ Top Mount Bracket 4295 E and F

Test Probe with Holder

Safety strap handles are included with some cabinets

3M™ Bottom Mount Bracket 4295 E and F

Cable Ground Bar

6 78-8130-0987-1-D

5.0 Accessories•3M™ Jumper Wire Spools –

4268 - 800 ft. 22 AWG violet/white jumper wire 4368 - 800 ft. 22 AWG red/white jumper wire 4068 - 800 ft. 24 AWG orange/white jumper wire

•3M Priority Cap for Self-Strip Blocks 4324

•3M Self-Strip Caps 4320 (100 tan & 100 orange)

•3M Small Port Kit 4295-SPK (2-5/8")

•3M Medium Port Kit 4295-MPK (3-3/8")

•3M Large Port Kit 4295-LPK (4")

•3M Pull N Shrink (PST) Tubing 4634R (use with 2 5/8" ports)

•3M Pull N Shrink (PST) Tubing 4635R (use with 3 3/8" and 4" ports)

•3M Flanged Gland Kit 4097-F (2 5/8" dia.)

•3M Flanged Gland Kit 4097-BF (3 3/8" dia.)

•3M Sealant Boxes 4075-S or 4077 Series

•Safety Handle Kit

•3M Priority Cap 2810-PC

6.0 3M™ Test Probes•Self-Strip Single-Pair Probe

•Self-Strip Pocket Probe 4327

•Self-Strip 4320 25-Pair Test Connector

•Quick Connect System (QCS) 2810 Single-Pair Probe 2827

7.0 Cabinet Mounting7.1 Attach the Pole Mounting Brackets

a) 3M Cabinets 4295 B,C and D

1) Attach the top pole mount bracket 60" from the ground or balcony floor level to the top of the extension arm. Follow your company's "pole mounting hardware" practice.

2) When required, adjust this dimension to meet your company practice or local conditions.

b) 3M Cabinets 4295 E and F

1) Attach the top and bottom pole mount brackets according to the chart and drawings, the flat slotted edge of the bottom bracket is up. Make sure that the bottom bracket is aligned and plumb with the top bracket or it could affect the operation of the doors. Follow your company's "pole mounting hardware" practice.

2) When required, adjust these dimensions to meet your company practice or local conditions. Cabinet "A" "B"

4295-E Balcony 65" 48"

Walk-Up 73" 48"

4295-F Balcony 87" 70 3/4"

Walk-Up 95" 70 3/4"

Cabinet

Pole

Top Pole Mount Bracket

6" all cabinets

A

BBottom Pole Mount Bracket(4295 E & F)

Balcony floor or ground level

Bottom Pole Mount Bracket(4295 B,C & D)

3M™ Mount Brackets 3M™ Pole Mount Cabinets 4295 E and F

Top and Bottom brackets must be in alignment Dimension B

778-8130-0987-1-D

7.2 Mounting the Cabinet

a) Attach a sling to the lifting brackets on the top of the cabinet and lift it into position with a boom truck. The top bracket supports the cabinet's hanging weight.

b) 3M™ Cabinets 4295 B,C and D

1) Open the door(s) and loosen the frame retaining bolts. Open the frame and remove the talk block plate to access the cabinet's bottom bracket bolt locations.

2) Use the brackets to make tilt and side-to-side adjustments of the cabinet as needed. Secure the cabinet to the pole by tightening all of the bolts of the brackets.

c) 3M™ Cabinets 4295 E and F

The cabinet bottom bracket is attached to the back. Use the bracket's slotted holes to make side-to-side, tilt and up and down adjustments as needed. Secure the cabinet to the pole by tightening the bolts of the bracket.

7.3 Attach the cable to the pole per your company's practice.

3M™ Top Pole Mount Bracket 4295 E & F

3M™ Bottom Pole Mount Bracket 4295 B,C and D

3M™ Bottom Pole Mount Bracket 4295 E and F

8 78-8130-0987-1-D

8.0 Cable Preparation

8.1 Open cabinet door(s), loosen frame retaining screws and open the frame.

8.2 For top cable entry, see Section 7 for port sealing method. Then feed cable through cable opening.

8.3 For bottom cable entry, see Section 7 for port sealing method. Disassemble split port opening and move cable into cabinet. Replace split port.

8.4 Remove sheath according to the chart and drawing.

a) Extend cable sheath inside cabinet to the first tie/cable strain relief bar.

b) Leave free conductor length for splicing.

Cabinets Free Conductor Length

4295-B 26"

4295-C 32"

4295-D 30"

4295-E 78"

4295-F 120"

8.5 Install shield bond connector(s) and bond strap(s) per your company practice. Identify cable binder groups. Secure cable(s) to bar.

8.6 Pull bonding strap(s) through hole in ground bar and attach to bond plate. Record cable identification on cable bond label.

RetainingScrews

3M™ Cabinet 4295 D

Cable

2" - 5"

Cable Port Kit

Free conductor length

978-8130-0987-1-D

9.0 Cable Port Sealing

The two methods to seal the cable ports of the cabinets use plastic split glands or steel ports. Follow your company's procedure for which type to use. The gland and port dimensions are the maximum cable diameter that fit the sealing methods. Unused openings are to have sealed cover plates.

9.1 Plastic Split Gland Kits The opening of the 3M™ Flanged Gland Kit 4097-F is 2 5/8" and the 3M Flanged Gland Kit 4097-BF is 3 3/8". Follow the instructions included with each kit for the sealing of a cable in the cabinet.

9.2 Steel Cable Port Kits There are three sizes of the steel ports: 2 5/8", 3 3/8" and 4". The kits include a steel port, sealing tape and a collapsible rubber tube called the 3M™ Pull N' Shrink Tube (PST).

a. Scuff and round out the area of sheath where the sealing tape and port will be located.

b. Slide the PST, (pull cord must be opposite the cabinet) the steel port and gasket over the cable.

c. Wrap sealing tape approximately 1" away from cabinet so it will center the cable in the steel port. Position and install the gasket and steel port to the cabinet as shown in the drawing.

d. Build an even transition from the steel port to the cable with more sealing tape.

e. Install the PST over the tape and steel port. Unwind the pull cord of the PST counterclockwise until the tube is collapsed and the core is removed.

10.0 Splicing

10.1 3M™ Pole Mount Cabinets 4295 B, C and D

a. Secure the frame in the open position.

b. Separate and match the cable(s) groups in 100 pair bundles with the blocks in the hinge column first.

c. Tie the groups to the frame holes by the blocks. Make sure the groups won't be pinched when the frame is closed.

d. Mount a splice rig to a convenient surface and splice the cable and stubs according to your company practice.

e. Continue tying and splicing the remaining columns of blocks of the cabinet.

f. After the splicing is complete, close the frame and check for possible wire pinching.

Sealing cable with 3M™ Split Gland Kit 4097-F & BE

3M ™ Steel Port Sealing Kits

10 78-8130-0987-1-D

10.2 3M™ Pole Mount Cabinets 4295 E and F

Note: Because of the large cable pair counts of these cabinets, the amounts of extra cable slack and the location of tie points have to be judged by good housekeeping rules.

a. Secure the frame in the open position.

b. Separate and match the cable(s) groups into 100 pair bundles with the blocks in the hinge column first.

c. Tie groups to the left on the cabinet tie bars. Any cable slack (your company practice) can be stored here.

d. Allow for a 6" to 9" swing loop and tie the groups to the frame's hinge column of matching blocks. Move the tie points down the frame and tie bars as needed to complete this column. Make sure slack loops will not be pinched when frame is closed. (Figure 1)

e. Splice the cable and stubs according to your company practice. Tie modular connectors to the rear of the block frame. Close frame assembly, check for possible wire pinching.

f. Tie the cable for the middle and outer column, from the Cabinet Tie Bar to the frames without a loop (Figure 2). Start at the top of the frame and work down. Make sure these tie points will not be pinched or obstruct the closing of the frame.

g. Splice the cable and stubs according to your company practice, one column at a time.

h. Tie modular connectors to the rear of the block frame. Close frame assembly, check for possible wire pinching.

Note: If using 3M™ MS2™ Modules, install 3M™ Sealant Boxes 4075-S and 4077 Series. Note: When using 3M™ MS2™ Modules, 4075-S, 4077 Sealant Boxes or 3M™ 710 Connectors containing sealants, carefully follow safety, health and environmental information on appropriate Material Safety Data Sheet.

Figure 1

Figure 2

1178-8130-0987-1-D

11.0 Labeling

11.1 Remove protective tape from identification pads on blocks.

11.2 Select proper sequence of labels (blue-distribution; green-feeder) and detach strip of 20 labels from sheet.

Note: 1-6-11 etc. are attached to the left side of block and 5-10-15 etc. are attached to the right side.

11.3 Carefully remove protective backing from strip as shown.

11.4 Align strips of numbers with block identification pads and press in place. Carefully remove outer liner, leaving labels on pads.

11.5 Fill in binding post log.

12.0 Running Jumpers—3M™ Quick Connect System (QCS) 2810 Block12.1 Open the feeder pair jumper cap by pushing

up on the latch and rotating up. Insert jumper wire ends A (tip) left and B (ring) right into wire openings in the cap, making sure they are inserted all the way to the back of the cap.

12.2 While holding the jumper wires in place, close the cap and press to snap the latch firmly into place.

12.3 Route the jumper wires to the distribution pair through wire loops on the block ends and through vertical and horizontal wireways. Cut jumper wires to appropriate length, leaving at least 2" (51 mm) of slack.

12 78-8130-0987-1-D

3M™ Pole Mount Cabinet 4295-D

1200-Pair

3M™ Pole Mount Cabinet 4295-C

900-Pair

3M™ Pole Mount Cabinet 4295-B

400-Pair

3M™ Pole Mount Cabinet 4295-B

600-Pair

301DISTRIBUTION

600

FEEDER151

300451DISTRIBUTION

450

1DISTRIBUTION

300

FEEDER1

150151DISTRIBUTION

150

DISTRIBUTION

400

401DISTRIBUTION

800

1FEEDER

FEEDER

1

1

150

200

50

100

DISTRIBUTION

DISTRIBUTION

1

1

250

400

51

1

DISTRIBUTION

DISTRIBUTION

FEEDER1

400

12.4 Terminate the jumper wires to the distribution pair by repeating the procedure described in steps 6.1 and 6.2.

12.5 Terminate additional jumper wires by repeating the above procedure.

12.6 To remove jumper wires, open the cap and pull the wires straight out from block.

12.7 Route the wire below the connected cap.

13.0 Wiring Plans

3M™ Pole Mount Cabinet 4295-E 1800-Pair

DISTRIBUTION1

500

FEEDER1

300501DISTRIBUTION

600

FEEDER301

600601DISTRIBUTION

700

701DISTRIBUTION

1200

3M™ Pole Mount Cabinet 4295-F 2700-Pair

900

DISTRIBUTION901

1100

101DISTRIBUTION

1800

FEEDER1

900

450

DISTRIBUTION701

DISTRIBUTION1

700

FEEDER451

3M and MS2 are trademarks of 3M Company.

Important NoticeAll statements, technical information, and recommendations related to 3M’s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in 3M’s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M.

Warranty; Limited Remedy; Limited Liability. This product will be free from defects in material and manufacture for a period of one (1) year from the time of purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by law, 3M will not be liable for any indirect, special, incidental or consequential loss or damage arising from this 3M product, regardless of the legal theory asserted.

3

Communication Markets Division6801 River Place Blvd.Austin, TX 78726-90001-800-426-8688www.3M.com/Telecom

Please Recycle. Printed in USA.© 3M 2012. All Rights Reserved.78-8130-0987-1-D