the mobile welding cell for the craft business: …
TRANSCRIPT
Member of DAIHEN Group Member of DAIHEN Group
2019
/04
AWAKEN THE WELDERIN YOU!
AWAKEN THE WELDERIN YOU!
SIMPLE, LOW-BUDGET, SAFE
THE MOBILE WELDING CELLFOR THE CRAFT BUSINESS:
• Mobile compact design: space-saving, flexible and reasonably-priced
• Easy operation with OTC Easy Teach control: minimal time required to create the welding program, even without elaborate training
• Stable and precise welding robot: physical relief for employees and ensures optimized, consistent welding quality
• Safety technology in accordance with CE standards: Electrically monitored, lightweight protective housing safeguards from unauthorized access and glare effects
The mobile installation concept for automated welding The mobile installation concept for automated welding
Setting upSetting up LoadingLoading WeldingWelding
• Electrical safety check of the assembly doors
• OTC welding machine
• Table legs with steering rollers and foot�operated parking brakes
• Lightweight safety housing including doors for setting up and loading
• OTC welding robot controller
• Welding table 2.000 x 1.200 mm
• OTC welding robot
• OTC welding machine
• Table legs with steering rollers and foot�operated parking brakes
• Lightweight safety housing including doors for setting up and loading
• OTC welding robot controller
• Welding table 2.000 x 1.200 mm
• OTC welding robot
2 3
Advantages Features and characteristics
• Safety housing with aluminum sheet reinforcement, large opening and foldable side elements - seen here in setup mode
• Safety housing with aluminum sheet reinforcement, large opening and foldable side elements - seen here in setup mode1
• Creating a program on the component using the Easy Teach mode• Creating a program on the component using the Easy Teach mode2
• Welding table prepared for holding clamping elements - here, the operator is shown during the mounting phase
• Welding table prepared for holding clamping elements - here, the operator is shown during the mounting phase3
• Automatic welding process with the machine closed - operator observes the process through the safety windows
• Automatic welding process with the machine closed - operator observes the process through the safety windows4
4 5
Simple, low-budget, safe
01 - MIG/MAG package
• Welbee P500L welding machine (water-cooled inverter pulse power source)
• Horizontal rotary positioner, A2-1PB250, including synchro- motion software and integration in the Easy Teach control system
Option 01 Option 02
Basic equipment• 3D welding table with intelligent system
grids for clamping and positioning the workpieces
• Fully assembled and CE-compliant documentation
• Welbee P400 welding machine (gas-cooled inverter pulse power source)
• OTC safety technology with monitoring unit (RMU) and housing
• Six-axis robot, FD-B6, with integrated cable routing for optimal accessibility
• OTC robot welding torch with forced shutdown
-0,3
950
240
0
Power supply
OTC ControllerType FD-11
Torch, gas cooled
OTC Power SourceType P400
He
igh
t o
f ta
ble
120
0
2140
130
0
OTC Welding robotType FD-B6
(Ta
ble
)
Lifting eye,mountable
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
54321 7 8 9 10 11 12
1 2 3 4 5 6 7 8
G
DIN ISO 13715
Workpiece edgeDIN specification for
Weld DIN EN ISO 5817
DIN EN ISO 4759-1,according toDIN 267-2
Screws andnuts
Technichalsurface DIN EN ISO 1302
Proprietary and Cofidential
THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1
EASY ARC 01-01
Weight/Kg:
Drawn
Checked
Q.A.
Name Date Title:
Drawing-No.: A2
23.01.2019 EASY ARC 01-01
Scale: 1:20
2019
Do not scale Drawing
Comments: Rev.
OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation
Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61
Material, semifinished Product:
(Tolerance)
based toDIN ISO 2768
Sagert
-0,3
950
240
0
Power supply
OTC ControllerType FD-11
Torch, gas cooled
OTC Power SourceType P400
He
igh
t o
f ta
ble
120
0
2140
130
0
OTC Welding robotType FD-B6
(Ta
ble
)
Lifting eye,mountable
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
54321 7 8 9 10 11 12
1 2 3 4 5 6 7 8
G
DIN ISO 13715
Workpiece edgeDIN specification for
Weld DIN EN ISO 5817
DIN EN ISO 4759-1,according toDIN 267-2
Screws andnuts
Technichalsurface DIN EN ISO 1302
Proprietary and Cofidential
THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1
EASY ARC 01-01
Weight/Kg:
Drawn
Checked
Q.A.
Name Date Title:
Drawing-No.: A2
23.01.2019 EASY ARC 01-01
Scale: 1:20
2019
Do not scale Drawing
Comments: Rev.
OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation
Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61
Material, semifinished Product:
(Tolerance)
based toDIN ISO 2768
Sagert
-0,3
950
240
0
Power supply
OTC ControllerType FD-11
Torch, gas cooled
OTC Power SourceType P400
He
igh
t o
f ta
ble
120
0
2140
130
0
OTC Welding robotType FD-B6
(Ta
ble
)
Lifting eye,mountable
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
54321 7 8 9 10 11 12
1 2 3 4 5 6 7 8
G
DIN ISO 13715
Workpiece edgeDIN specification for
Weld DIN EN ISO 5817
DIN EN ISO 4759-1,according toDIN 267-2
Screws andnuts
Technichalsurface DIN EN ISO 1302
Proprietary and Cofidential
THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1
EASY ARC 01-01
Weight/Kg:
Drawn
Checked
Q.A.
Name Date Title:
Drawing-No.: A2
23.01.2019 EASY ARC 01-01
Scale: 1:20
2019
Do not scale Drawing
Comments: Rev.
OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation
Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61
Material, semifinished Product:
(Tolerance)
based toDIN ISO 2768
Sagert
-0,3
950
240
0
Brenner, wassergekühlt
Spannungs-versorgung
OTC SteuerungTyp FD-11
Ein
leg
eh
öh
e 1
200
2140
130
0
OTC StromquelleTyp P500Lwassergekühlt
OTC SchweißroboterTyp FD-B6
(Tisc
hb
reite
)
Transportlaschen,montierbar
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
54321 7 8 9 10 11 12
1 2 3 4 5 6 7 8
G
DIN ISO 13715
Workpiece edgeDIN specification for
Weld DIN EN ISO 5817
DIN EN ISO 4759-1,according toDIN 267-2
Screws andnuts
Technichalsurface DIN EN ISO 1302
Proprietary and Cofidential
THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1
EASY ARC 01-02
Weight/Kg:
Drawn
Checked
Q.A.
Name Date Title:
Drawing-No.: A2
23.01.2019 EASY ARC 01-02
Scale: 1:20
2019
Do not scale Drawing
Comments: Rev.
OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation
Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61
Material, semifinished Product:
(Tolerance)
based toDIN ISO 2768
Sagert
-0,3
950
240
0
Torch, water cooled
Power supply
OTC ControllerType FD-11
He
igh
t o
f ta
ble
120
0
2140
130
0
OTC Power SourceType P500Lwater cooled
OTC Welding robotType FD-B6
(Ta
ble
)
Lifting eye,mountable
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
54321 7 8 9 10 11 12
1 2 3 4 5 6 7 8
G
DIN ISO 13715
Workpiece edgeDIN specification for
Weld DIN EN ISO 5817
DIN EN ISO 4759-1,according toDIN 267-2
Screws andnuts
Technichalsurface DIN EN ISO 1302
Proprietary and Cofidential
THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1
EASY ARC 01-02
Weight/Kg:
Drawn
Checked
Q.A.
Name Date Title:
Drawing-No.: A2
23.01.2019 EASY ARC 01-02
Scale: 1:20
2019
Do not scale Drawing
Comments: Rev.
OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation
Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61
Material, semifinished Product:
(Tolerance)
based toDIN ISO 2768
Sagert
-0,3
950
240
0
Torch, water cooled
Power supply
OTC ControllerType FD-11
He
igh
t o
f ta
ble
120
0
2140
130
0
OTC Power SourceType P500Lwater cooled
OTC Welding robotType FD-B6
(Ta
ble
)
Lifting eye,mountable
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
54321 7 8 9 10 11 12
1 2 3 4 5 6 7 8
G
DIN ISO 13715
Workpiece edgeDIN specification for
Weld DIN EN ISO 5817
DIN EN ISO 4759-1,according toDIN 267-2
Screws andnuts
Technichalsurface DIN EN ISO 1302
Proprietary and Cofidential
THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1
EASY ARC 01-02
Weight/Kg:
Drawn
Checked
Q.A.
Name Date Title:
Drawing-No.: A2
23.01.2019 EASY ARC 01-02
Scale: 1:20
2019
Do not scale Drawing
Comments: Rev.
OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation
Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61
Material, semifinished Product:
(Tolerance)
based toDIN ISO 2768
Sagert
-0,3
220
0 1
100
max.
580
750
Torch, gas or water cooled
OTC ControllerType FD-11with power supply
Workpiece dim
ension
He
igh
t o
f fla
ng
e
ce
ntr
e
He
igh
t o
f ta
ble
120
0
2140
130
0
ma
x. 8
00
OTC Welding robotType FD-B6
Wo
rkp
iec
e
dim
en
sion
(Ta
ble
)
OTC H-PositionerType AII-1PB250
OTC Power SourceType P400 gas cooledor P500L water cooled
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
54321 7 8 9 10 11 12
1 2 3 4 5 6 7 8
G
DIN ISO 13715
Workpiece edgeDIN specification for
Weld DIN EN ISO 5817
DIN EN ISO 4759-1,according toDIN 267-2
Screws andnuts
Technichalsurface DIN EN ISO 1302
Proprietary and Cofidential
THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1
EASY ARC 01-04_Hallek
Weight/Kg:
Drawn
Checked
Q.A.
Name Date Title:
Drawing-No.: A2
23.01.2019 EASY ARC 01-04
Scale: 1:20
2018
Do not scale Drawing
Comments: Rev.
OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation
Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61
Material, semifinished Product:
(Tolerance)
based toDIN ISO 2768
Sagert
-0,3
220
0 1
100
max.
580
750
Torch, gas or water cooled
OTC ControllerType FD-11with power supply
Workpiece dim
ension
He
igh
t o
f fla
ng
e
ce
ntr
e
He
igh
t o
f ta
ble
120
0
2140
130
0
ma
x. 8
00
OTC Welding robotType FD-B6
Wo
rkp
iec
e
dim
en
sion
(Ta
ble
)
OTC H-PositionerType AII-1PB250
OTC Power SourceType P400 gas cooledor P500L water cooled
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
54321 7 8 9 10 11 12
1 2 3 4 5 6 7 8
G
DIN ISO 13715
Workpiece edgeDIN specification for
Weld DIN EN ISO 5817
DIN EN ISO 4759-1,according toDIN 267-2
Screws andnuts
Technichalsurface DIN EN ISO 1302
Proprietary and Cofidential
THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1
EASY ARC 01-04_Hallek
Weight/Kg:
Drawn
Checked
Q.A.
Name Date Title:
Drawing-No.: A2
23.01.2019 EASY ARC 01-04
Scale: 1:20
2018
Do not scale Drawing
Comments: Rev.
OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation
Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61
Material, semifinished Product:
(Tolerance)
based toDIN ISO 2768
Sagert
-0,3
220
0 1
100
max.
580
750
Torch, gas or water cooled
OTC ControllerType FD-11with power supply
Workpiece dim
ension
He
igh
t o
f fla
ng
e
ce
ntr
e
He
igh
t o
f ta
ble
120
0
2140
130
0
ma
x. 8
00
OTC Welding robotType FD-B6
Wo
rkp
iec
e
dim
en
sion
(Ta
ble
)
OTC H-PositionerType AII-1PB250
OTC Power SourceType P400 gas cooledor P500L water cooled
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
54321 7 8 9 10 11 12
1 2 3 4 5 6 7 8
G
DIN ISO 13715
Workpiece edgeDIN specification for
Weld DIN EN ISO 5817
DIN EN ISO 4759-1,according toDIN 267-2
Screws andnuts
Technichalsurface DIN EN ISO 1302
Proprietary and Cofidential
THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1
EASY ARC 01-04_Hallek
Weight/Kg:
Drawn
Checked
Q.A.
Name Date Title:
Drawing-No.: A2
23.01.2019 EASY ARC 01-04
Scale: 1:20
2018
Do not scale Drawing
Comments: Rev.
OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation
Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61
Material, semifinished Product:
(Tolerance)
based toDIN ISO 2768
Sagert
01 - MIG/MAG packageCompact turnkey welding robot station with welding technology Basic equipment for MIG / MAG welding with Welbee P400 welding machine
Option 01 for MIG / MAG welding with Welbee P500L welding machine
Option 02 for MIG / MAG welding* with horizontal rotary positioner
*Optionally with Welbee P400 or P500L welding machine
6 7
Layout and dimensionsConfiguration
-0,3
950
240
0
Power supply
OTC ControllerType FD-11
Torch, water cooled
He
igh
t o
f ta
ble
120
0
2140
130
0
(Ta
ble
)
Lifting eye,mountable
OTC Welding robotType FD-V8
OTC Power SourceType A350water cooled
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
54321 7 8 9 10 11 12
1 2 3 4 5 6 7 8
G
DIN ISO 13715
Workpiece edgeDIN specification for
Weld DIN EN ISO 5817
DIN EN ISO 4759-1,according toDIN 267-2
Screws andnuts
Technichalsurface DIN EN ISO 1302
Proprietary and Cofidential
THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1
EASY ARC 02-01
Weight/Kg:
Drawn
Checked
Q.A.
Name Date Title:
Drawing-No.: A2
23.01.2019 EASY ARC 02-01
Scale: 1:20
2019
Do not scale Drawing
Comments: Rev.
OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation
Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61
Material, semifinished Product:
(Tolerance)
based toDIN ISO 2768
Sagert
-0,3
950
240
0
Power supply
OTC ControllerType FD-11
Torch, water cooled
He
igh
t o
f ta
ble
120
0
2140
130
0
(Ta
ble
)
Lifting eye,mountable
OTC Welding robotType FD-V8
OTC Power SourceType A350water cooled
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
54321 7 8 9 10 11 12
1 2 3 4 5 6 7 8
G
DIN ISO 13715
Workpiece edgeDIN specification for
Weld DIN EN ISO 5817
DIN EN ISO 4759-1,according toDIN 267-2
Screws andnuts
Technichalsurface DIN EN ISO 1302
Proprietary and Cofidential
THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1
EASY ARC 02-01
Weight/Kg:
Drawn
Checked
Q.A.
Name Date Title:
Drawing-No.: A2
23.01.2019 EASY ARC 02-01
Scale: 1:20
2019
Do not scale Drawing
Comments: Rev.
OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation
Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61
Material, semifinished Product:
(Tolerance)
based toDIN ISO 2768
Sagert
-0,3
950
240
0
Power supply
OTC ControllerType FD-11
Torch, water cooled
He
igh
t o
f ta
ble
120
0
2140
130
0
(Ta
ble
)
Lifting eye,mountable
OTC Welding robotType FD-V8
OTC Power SourceType A350water cooled
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
54321 7 8 9 10 11 12
1 2 3 4 5 6 7 8
G
DIN ISO 13715
Workpiece edgeDIN specification for
Weld DIN EN ISO 5817
DIN EN ISO 4759-1,according toDIN 267-2
Screws andnuts
Technichalsurface DIN EN ISO 1302
Proprietary and Cofidential
THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1
EASY ARC 02-01
Weight/Kg:
Drawn
Checked
Q.A.
Name Date Title:
Drawing-No.: A2
23.01.2019 EASY ARC 02-01
Scale: 1:20
2019
Do not scale Drawing
Comments: Rev.
OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation
Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61
Material, semifinished Product:
(Tolerance)
based toDIN ISO 2768
Sagert
-0,3
950
240
0
Power supply
Torch, water cooledwith cold wire (Push-Pull)
OTC ControllerType FD-11
He
igh
t o
f ta
ble
120
0
2140
130
0
(Ta
ble
)
Lifting eye,mountable
OTC Welding robotType FD-V8
OTC Power SourceType A350water cooled
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
54321 7 8 9 10 11 12
1 2 3 4 5 6 7 8
G
DIN ISO 13715
Workpiece edgeDIN specification for
Weld DIN EN ISO 5817
DIN EN ISO 4759-1,according toDIN 267-2
Screws andnuts
Technichalsurface DIN EN ISO 1302
Proprietary and Cofidential
THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1
EASY ARC 02-02
Weight/Kg:
Drawn
Checked
Q.A.
Name Date Title:
Drawing-No.: A2
23.01.2019 EASY ARC 02-02
Scale: 1:20
2019
Do not scale Drawing
Comments: Rev.
OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation
Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61
Material, semifinished Product:
(Tolerance)
based toDIN ISO 2768
Sagert
-0,3
950
240
0
Power supply
Torch, water cooledwith cold wire (Push-Pull)
OTC ControllerType FD-11
He
igh
t o
f ta
ble
120
0
2140
130
0
(Ta
ble
)
Lifting eye,mountable
OTC Welding robotType FD-V8
OTC Power SourceType A350water cooled
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
54321 7 8 9 10 11 12
1 2 3 4 5 6 7 8
G
DIN ISO 13715
Workpiece edgeDIN specification for
Weld DIN EN ISO 5817
DIN EN ISO 4759-1,according toDIN 267-2
Screws andnuts
Technichalsurface DIN EN ISO 1302
Proprietary and Cofidential
THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1
EASY ARC 02-02
Weight/Kg:
Drawn
Checked
Q.A.
Name Date Title:
Drawing-No.: A2
23.01.2019 EASY ARC 02-02
Scale: 1:20
2019
Do not scale Drawing
Comments: Rev.
OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation
Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61
Material, semifinished Product:
(Tolerance)
based toDIN ISO 2768
Sagert
-0,3
950
240
0
Power supply
Torch, water cooledwith cold wire (Push-Pull)
OTC ControllerType FD-11
He
igh
t o
f ta
ble
120
0
2140
130
0
(Ta
ble
)
Lifting eye,mountable
OTC Welding robotType FD-V8
OTC Power SourceType A350water cooled
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
54321 7 8 9 10 11 12
1 2 3 4 5 6 7 8
G
DIN ISO 13715
Workpiece edgeDIN specification for
Weld DIN EN ISO 5817
DIN EN ISO 4759-1,according toDIN 267-2
Screws andnuts
Technichalsurface DIN EN ISO 1302
Proprietary and Cofidential
THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1
EASY ARC 02-02
Weight/Kg:
Drawn
Checked
Q.A.
Name Date Title:
Drawing-No.: A2
23.01.2019 EASY ARC 02-02
Scale: 1:20
2019
Do not scale Drawing
Comments: Rev.
OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation
Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61
Material, semifinished Product:
(Tolerance)
based toDIN ISO 2768
Sagert
-0,3
220
0
110
0
max.
580
750
Workpiece dim
ension
Torch, water cooled orTorch, water cooledwith cold wire (Push-Pull)
OTC ControllerType FD-11with power supply
He
igh
t o
f fla
ng
e
ce
ntr
e
He
igh
t o
f ta
ble
120
0
2140
130
0
ma
x. 8
00
W
ork
pie
ce
d
ime
nsio
n
(Ta
ble
)
OTC Welding robotType FD-V8
OTC Power SourceType A350water cooled
OTC H-PositionerType AII-1PB250
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
54321 7 8 9 10 11 12
1 2 3 4 5 6 7 8
G
DIN ISO 13715
Workpiece edgeDIN specification for
Weld DIN EN ISO 5817
DIN EN ISO 4759-1,according toDIN 267-2
Screws andnuts
Technichalsurface DIN EN ISO 1302
Proprietary and Cofidential
THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1
EASY ARC 02-04_Hallek
Weight/Kg:
Drawn
Checked
Q.A.
Name Date Title:
Drawing-No.: A2
23.01.2019 EASY ARC 02-04
Scale: 1:20
2019
Do not scale Drawing
Comments: Rev.
OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation
Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61
Material, semifinished Product:
(Tolerance)
based toDIN ISO 2768
Sagert
-0,3
220
0
110
0
max.
580
750
Workpiece dim
ension
Torch, water cooled orTorch, water cooledwith cold wire (Push-Pull)
OTC ControllerType FD-11with power supply
He
igh
t o
f fla
ng
e
ce
ntr
e
He
igh
t o
f ta
ble
120
0
2140
130
0
ma
x. 8
00
W
ork
pie
ce
d
ime
nsio
n
(Ta
ble
)
OTC Welding robotType FD-V8
OTC Power SourceType A350water cooled
OTC H-PositionerType AII-1PB250
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
54321 7 8 9 10 11 12
1 2 3 4 5 6 7 8
G
DIN ISO 13715
Workpiece edgeDIN specification for
Weld DIN EN ISO 5817
DIN EN ISO 4759-1,according toDIN 267-2
Screws andnuts
Technichalsurface DIN EN ISO 1302
Proprietary and Cofidential
THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1
EASY ARC 02-04_Hallek
Weight/Kg:
Drawn
Checked
Q.A.
Name Date Title:
Drawing-No.: A2
23.01.2019 EASY ARC 02-04
Scale: 1:20
2019
Do not scale Drawing
Comments: Rev.
OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation
Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61
Material, semifinished Product:
(Tolerance)
based toDIN ISO 2768
Sagert
-0,3
220
0
110
0
max.
580
750
Workpiece dim
ension
Torch, water cooled orTorch, water cooledwith cold wire (Push-Pull)
OTC ControllerType FD-11with power supply
He
igh
t o
f fla
ng
e
ce
ntr
e
He
igh
t o
f ta
ble
120
0
2140
130
0
ma
x. 8
00
W
ork
pie
ce
d
ime
nsio
n
(Ta
ble
)
OTC Welding robotType FD-V8
OTC Power SourceType A350water cooled
OTC H-PositionerType AII-1PB250
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
54321 7 8 9 10 11 12
1 2 3 4 5 6 7 8
G
DIN ISO 13715
Workpiece edgeDIN specification for
Weld DIN EN ISO 5817
DIN EN ISO 4759-1,according toDIN 267-2
Screws andnuts
Technichalsurface DIN EN ISO 1302
Proprietary and Cofidential
THE INFORMATION CONTAINED IN THISDRAWINGS IS THE SOLE PROPERTY OFOTC DAIHEN EUROPE GmbH. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF OTC DAIHEN EUROPE GmbH ISPROHIBITED. Sheet 1 OF 1
EASY ARC 02-04_Hallek
Weight/Kg:
Drawn
Checked
Q.A.
Name Date Title:
Drawing-No.: A2
23.01.2019 EASY ARC 02-04
Scale: 1:20
2019
Do not scale Drawing
Comments: Rev.
OTC DAIHEN EUROPE GmbHWeldingmachines, Robotsystems Solution for Automation
Krefelder Straße 675-677, D-41066 MönchengladbachFon: +49 2161 69 49 7 - 0 Fax: +49 2161 69 49 7 - 61
Material, semifinished Product:
(Tolerance)
based toDIN ISO 2768
Sagert
02 - TIG package
• Horizontal rotary positioner, A2-1PB250, including synchro- motion software and integration in the Easy Teach control system
02 - TIG package
Basic equipmentBasic equipment
Option 01 Option 02
• 3D welding table with intelligent system grids for clamping and positioning the workpieces
• Fully assembled and CE-compliant documentation
• Welbee A350P welding machine (water-cooled inverter pulse power source)
• OTC safety technology with monitoring unit (RMU) and housing
• Six-axis robot, FD-V8 for maximum flexibility
• OTC robot welding torch with 3D forced shutdown
• Push-pull system for feeding welding wire into the weld pool
Compact turnkey welding robot station with welding technology Basic equipment for TIG welding with Welbee A350P welding machine
Option 01 for TIG welding with cold wire (push-pull system)
Option 02 for TIG welding* with horizontal rotary positioner
*Optionally with or without cold wire (push-pull system)
8 9
Layout and dimensionsConfiguration
FD�V8FD�B6Vertically articulated robot
6
R 1,445 mm
6 kg
± 0.08 mm
AC servo motor
0 ~ 45°C, 20 ~ 80%
145 kg
10 kg
See note 2
F, W, C
Vertically articulated robot
6
R 1,437 mm
8 kg
± 0.08 mm
AC servo motor
0 ~ 45°C, 20 ~ 80%
140 kg
10 kg
See note 2
F, W, C
Note 1: The indicated value is the result of numerous repetitions of automated operations under stable conditions, during operations of the robot with maximum load. The repeat accuracy (repeatability) refers to the covered path. Repeatability with respect to the point is ± 0.2 mm.
Note 2: The position information is protected by the battery-powered memories inside the manipulator. F = floor / W = wall / C = ceiling
Robot
Gas-cooled
3 x 400 V / 50 Hz
18.2 kVA
30–400 A
12–34 V
400 A
400 A
370 A
IP 23 / F
Continuously variable
710 x 395 x 592 mm
62 kg
Water-cooled
3 x 400 V / 50 Hz
25 kVA
30–500 A
12–39 V
500 A
500 A
410 A
IP 23 / F
Continuously variable
710 x 395 x 762 mm
62 kg
Water-cooled
400 V / 50 Hz
12.7 kVA (AC) / 12.2 kVA (DC)
5–350 A (AC) / 2–350 A (DC)
24 V
350 A (AC) / 350 A (DC)
350 A (AC) / 320 A (DC)
270 A (AC) / 300 A (DC)
IP 23 / F
Continuously variable
710 x 395 x 592 mm
68 kg
Execution
Supply voltage (± 15%)
Max. rated power
Welding current
Welding voltage
Welding current/duty cycle
Type of protection/cooling
Switching steps
Dimensions L x W x H
Weight
30%
60%
100%
P500L (MIG/MAG) A350P (TIG)P400 (MIG/MAG)
Welding machines
Welding table
• Made of high-quality steel S355J2 + N, plasma-nitrided and coated
• Dimensions (D x W) 2.000 x 1.200 mm• Table height depends on selected variant• Table legs with steering rollers and
foot-operated parking brakes • 28 mm holes in 100 x 100 mm grid• Load capacity of 3.200 kg• Weight approx. 900 kg
Professional 750 Professional 750
Horizontal turning positioner
• Enables fully synchronized operation with FD-series robots
• The central hole in the flange plate is designed for conducting media
• Maximum load 250 kg• Rotational speed 26° per sec.• Torque 205 Nm• Repeat accuracy ± 0.1 mm• Weight 110 kg
OTC positioner PB OTC positioner PB
Welding torches
(gas-cooled changeable neck system, 1.0 mm steel)
• Torch neck: 45°• Maximum load: 350 A /
gas-cooled• Collision protection:
B-type, integrated
(water-cooled changeable neck system, 1.2 mm steel)
• Torch neck: 45°• Maximum load: 500 A /
water-cooled• Collision protection:
B-type, integrated
• Torch neck: 0°• Maximum load: 400 A /
water-cooled• Collision protection:
type CAT2-XL
(including cold wire)• Torch neck: 0°• Maximum load: 400 A /
water-cooled• Collision protection:
type CAT2-XL
Welding torch RT3500H Welding torch RT3500H Welding torch RTW5000H Welding torch RTW5000H Welding torch WH400 Welding torch WH400 Welding torch WH-PP-400 Welding torch WH-PP-400
ModelModel
ModelModelModel
KinematicsKinematicsKinematics
Number of axesNumber of axesNumber of axes
Workspace (P-point)Workspace (P-point)Workspace (P-point)
Maximum loadMaximum loadMaximum load
Repeat accuracy (see note 1)Repeat accuracy (see note 1)Repeat accuracy (see note 1)
Drive systemDrive systemDrive system
Ambient temperature/humidityAmbient temperature/humidityAmbient temperature/humidity
WeightWeightWeight
Maximum load on upper armMaximum load on upper armMaximum load on upper arm
Position informationPosition informationPosition information
Installation position of the vertically articulated robotInstallation position of the vertically articulated robotInstallation position of the vertically articulated robot
10 11
Technical specifications
Member of DAIHEN Group Member of DAIHEN Group
2019
/04
AWAKEN THE WELDERIN YOU!
AWAKEN THE WELDERIN YOU!
SIMPLE, LOW-BUDGET, SAFE
THE MOBILE WELDING CELLFOR THE CRAFT BUSINESS: