the journey to smart manufacturing · the journey to smart manufacturing jim wetzel director...
TRANSCRIPT
The Journey to SMART Manufacturing
Jim Wetzel
Director Engineering – Global Reliability
Today.
Who we are
Our Challenges
Supply Chain at General Mills
Making Connections
Let’s talk business.
*Does not include $1.1 billion of joint venture sales
Convenience & Foodservice
International
U.S. RetailFY15 Global Net Sales:
$17.6 billion*
Let’s talk business, globally.
Supply Chain at General Mills
End to End Supply Chain Management
Suppliers Raw MaterialsManufacturing
Plants & Co PackersLogistics Customers
Supply Chain Worldwide
Manufacturing
Our Supply Chain
Our Partners
are Critical
• Ingredients and Materials
• Technology
• Services
• Thought Leadership
We MAKE Food
And we’re asking
more from them
• Innovation
• Reliable/Scaleable
• Connected
• Standardization
• Leverage Past Investments
Connecting
Network all Devices
•Device Net
•Enet
•Standard Historian
MES All Locations
•Quality
•Mfg Performance
•Architect on IS standards
Merged IS and Engineering
Manufacturing Intelligence
•Dashboarding
•Centralized Data
•One Global Plant
Expanded MES
•SAP Integration
•Inbound Mgmt
•Recipe Mgmt
•Direct Consumption
•Production Orders
•Managed Work
Smart
•Trending in the Cloud
•Greenlight-Traceability
•Supplier Managed Inv
•Transparency and Visualization
GMI Journey to Connected …
Visualization
‘Trends’
Quality and Mfg
ReportingOne Team
Enterprise Analysis
Demand Driven
Supply ChainSmart Mfg
1993 1998 1999 2004 2007 Today
More with Less
• Increase Asset Intensity
•Connect across Boundaries
• Improved Agility
Creating Windows where there are Walls
Suppliers Manufacturing Warehousing Transportation Customers Consumers
Connected Data and Capabilities to
Unlock Productivity, Accelerate Growth and Build Consumer Trust
We sell TRUST
Asset Intensity –2X
• Eliminate Losses
• Drive System Efficiency
• First Pass Quality
• Zero Unplanned Failure
• Free Capacity
Connect across Boundaries“Field to Fork”
The Flow of Oats
Creating Agility with InformationReal time Information
1.5 MM # Flour/Day
24 Silos, Multiple Lines,125,000 Lbs/hr Dough, 10,000 Finished Pallets, 500,000 Finished Cases
Just in Time
Suppliers
Real time Information
Plant Warehouse Trans Store Consumer
Less Inventory
Labor Savings
Less Inventory
Less MilesNo Out of Stocks
Availability FreshnessTransparent Supply Chain
Reliability + Synchronized Flow
A “Better Flashlight” That Will Enable Cost Savings
Raw Material Trace Time Reduced from
2-3 Hours to 10 Minutes
Agility That Drives A Competitive Advantage
Value Creation
• Improved Safety
• Increased Sales
• Reduced Manufacturing Cost
• Improved Customer Service
Automation and Culture Delivering Returns
Visibility Transforming our Business
Insights into Opportunities
Real Food - Genealogy
Partners Helping Partners
Connecting…
… Creating Value
ConnectingContextualization
Value
Thank You Questions ?