the john martin story thirty years of consequences - aiag
TRANSCRIPT
The John Martin Story
Thirty Years of Consequences
John Martin Safety Solutions
SAFETY IS
FORESEEING FAILURES
• Leaders Choices
• High Risk Employees
• Consistent Engagement
• Proactive Initiatives
Leaders Choices
• Demonstrating Real Safety Leadership
• All Leaders Trained on Safety Initiatives
• Show You Care
• Make Certain What You Reinforce
High Risk Employees
• How Many John Martins Do You Have
• You Have To Act Decisively
• Review The Documentation
• Investigate The Complaints
Consistent Engagement
• Safety Tour Daily (Look For The Good)
• Plan Time For Employees To Participate
• Encourage Participation
• Know Your Team And Their Families
Proactive Initiatives
• BST
• Root Cause Analysis
• Process Safety Management
• Near Miss Reporting
• Safety Committee Activity
• Internal OSHA Audits That Create WO’s
SAFETY IS
FORESEEING FAILURES
• Leaders Choices
• High Risk Employees
• Consistent Engagement
• Proactive Initiatives
April & May 1984 With the intention of improving production and
enhancing technical knowledge
Operations & Maintenance Supervision and
Chemical Engineers are moved to different
process areas
New mechanical engineers are placed in several
maintenance areas as front line foreman
Journey Back in Time
A Serious Look at all the Contributing
Actions that set this Accident in Motion
My attitude and the ways I learned to work
Attitudes, Short Cuts, Communication,
Production, Pride, are all at work in this
event
June 7, 1984
VTS_01_1_NEW.wmv
5 Major Safety Procedures That
Will Save Your Life
• Line Break Procedures
• Lock Out Tag Out Procedures
• Confined Space Procedures
• Fall Protection Procedures
• Hot Work Procedures
1984 Accident
Root Causes People
Manpower reduced requiring operator training to be accelerated and training modified
Emphasis on production encourages short cuts
Materials/Equipment To save time, the normal isolation procedure was modified
to a hot shut-down rather than a cold shut-down
Pump had non-hardened packing sleeve.
Environment No time was taken to identify a safe escape route due to
emphasis on production
Current Consequences
• 4th Corneal Transplant 12/13/2013
• Lost vision in right eye completely
2/12/2014
• Current Vision 8/3/2015 optic nerve ?
• No Sweating
5 S 1940
Safety Way of Life
Situational awareness is a key element
Thunderbirds, Ronald’s child,
Focus on all aspects of the task
Short cuts (no LOTO, Job Plan)
Avoid distractions
Mind on task, Mechanic, Driving
Safety Way of Life Establish a Job Hazard Awareness Briefing prior to
starting job
Read the MSDS Sheet and know the hazards
Wear PPE to protect yourself from potential hazards
Know were the Eyewash/Shower Station are located. With someone’s help, practice locating how to get to them if you are blinded
Locate two of the closest Fire Extinguishers prior to starting work
Improve training for all employees
Identifying Risky Behaviors is the key to reducing accidents
28
What is your personal risk perception of the following activities?
Low
1 2 3 4
High
5
1. Bungee jumping
2. Sunbathing
3. Traveling by plane
4. Mountain biking
5. Traveling overseas
6. Driving without a seat belt
7. Smoking
8. Skiing
9. Skateboarding
10. Driving at 10 miles per hour over the speed limit
11. Disagreeing with your spouse (or significant other)
What’s Your Personal Risk
Tolerance?
29
PROBABILITY Unlikely Likely Very Likely
Marginal 1 1 2
Critical 1 2 3
Catastrophic 2 3 3
SEVERITY The intersection of PROBABILITY and
SEVERITY in the chart above equals the Risk Code.
Risk Code 1 - Proceed with caution
Risk Code 2 - Further evaluation/consultation should be considered.
Risk Code 3 - STOP - Determine an alternative solution
SHORT CUTS • Positive Reinforcement
Breaks
Praise
No Overtime
Take Away
4 Major Safety Procedures That
Will Save Your Life
• Line Break Procedures
• Lock Out Tag Out Procedures
• Confined Space Procedures
• Fall Protection Procedures
Check for Safety
Check for Life
Make Safety A Way Of Life
Precision Equipment
• Keep it Clean
–Motor vents clear
–Machine surface clean
–Document
Precision Equipment
• Document
–Machine Condition
–Alignment
–Items needed to improve
Check for Safety
Check for Life
Make Safety A Way Of Life
4 Major Safety Procedures That
Will Save Your Life
• Line Break Procedures
• Lock Out Tag Out Procedures
• Confined Space Procedures
• Fall Protection Procedures
Down Load Presentations
The John Martin Story
The ART of Injury Reduction
The Power of Positive Reinforcement
GO TO
www.martinsafetysolutions.com
Click Press Room
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