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THE JCB JS AUTO TRACKED EXCAVATOR RANGE

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THE JCB JS AUTO TRACKED EXCAVATOR RANGE

A machine for every taskFrom quarrying and demolition to house building,

general contracting, civil engineering, road and rail

construction and maintenance . . . there are many

common applications but no standard applications.

No one understands this more than JCB. That’s why

every machine in our JS tracked excavator range

provides the specific performance you need to get the

job done.

For example, the JS330 HRD (high reach) 3-piece

modular demolition dig-end can be replaced with a

standard boom and dipper configuration for increased

versatility and machine utilisation. We offer XD (extra

duty) models for particularly arduous applications. LR

(long reach) models for river and waterway maintenance

applications. LC (long carriage) for added stability and

a TAB (triple articulated boom) version for easier

transportation, digging closer to the machine and

greater lift capacity.

But it’s not just specific features that make JCB excavators

some of the most popular on the market. It’s also the fact

that these are the best excavators we have ever built:

powerful and fuel efficient for high performance and low

running costs, durable for good resale, comfortable for

excellent productivity, and reliable and easy to service for

minimum downtime. Plus, advanced technology controls

how much power you need and tells you when something

is wrong.

Our customers tell us these are the most advanced

hydraulic excavators ever . . . and our customers are

never wrong.

THE BEST EXCAVATOR WE

HAVE EVER BUILT

FAST FACTS● Turbocharged Isuzu Tier 3 engines are

quiet, powerful, reliable, durable and

highly fuel efficient

● Increased hydraulic flow makes machine

operation faster

● More dipper force, drawbar pull and

bucket dig force enhance performance

● Boom/slew priority as standard speeds

up truck loading

● Joystick-mounted track gear selection

makes changing travel speed easier

Controllable power

With the introduction of new legislation, the ongoing

roll out of the new Tier 3 Isuzu engines continues

across the entire JS Auto range, bringing with it a

whole host of benefits: increased power and torque,

reduced fuel consumption, increased productivity,

and reduced noise and vibration, to name but a few.

Plus you'll find these new engines also offer an

electronic governor, charge air cooling and common

rail high pressure injection for increased efficiency.

Components engineered in Japan have the edge

when it comes to precision work, so that’s where

the main hydraulic components are from. They give

you increased flow and pressure, which in turn

increase available power and speed for improved

dipper and bucket dig force, drawbar pull and work

equipment speeds. It’s also a regenerative system

where oil is recycled resulting in faster cycle times

and lower fuel consumption.

Moving on to the undercarriage, it’s less about

precision and more about sheer brute

force. For that you need European

engineering with the heavy duty X

frame construction that’s designed to

perform in the toughest conditions.

Plus, you get a higher tractive effort for climbing

and manoeuvring in rough terrain and soft ground

conditions.

Add it all together and you’ve got incredible power

and performance. But these machines don’t just

stop there. Thanks to an enhanced Advanced

Management System (AMS), they also put you in

total control. This intelligent on-board computer is

in charge of all the major functions, automatically

giving you that extra power and precision just when

you need it, while optimising fuel efficiency. We’ve

also moved the track gear selector from the floor to

the right joystick, allowing you to change speed at the

same time as carrying out other machine functions.

From the smallest JS115 to our biggest,

46-tonne JS460, these machines give

you incredible power along with the

fine control you need for accurate

and safe operation.

FAST FACTS● JS330 and 460 offer productive, reliable

performance in tough extraction duties

● JS220LR, 260LR, 330LR and 460LR

long reach boom and dippers bring

normally inaccessible areas within reach

● Under-20-tonne machines are easy

to use, safe and versatile, ideal for

house building

● JS220LC TAB extracts trench boxes

and removes sheet piling with ease

● JS330ME optimises mass extraction

boom and arm configurations

maximising production rates

A machine for every application

These same machines also offer versatile, reliable

performance in civil engineering, and highway and

rail construction and maintenance applications. But

we also provide specialist equipment for dedicated

tasks in these industries. For example: the JS460LR

is purpose designed to give long reach at 24 metres,

ideal for river and waterway maintenance, irrigation

and swamp draining; the JS220LC TAB features

high-lift capability for extracting trench boxes and

removing sheet piling; and the JS330ME with its

optimised boom and arm configuration is ideal for

the mass extraction of bulk material.

There are 14 models in the JS Auto tracked range,

with options of undercarriage and work equipment,

so it comes as no surprise that JCB can supply the

perfect excavator for virtually any task.

Take the quarrying and aggregates industries. They

are looking for the high, consistent productivity,

superb durability and excellent fuel efficiency offered

by our over 20-tonne machines. For instance,

the JS330 and 460 offer fast, efficient cycle times,

expected uptime of around 98% and a robust

undercarriage and running gear. And the JS220LR,

260LR, 330LR and JS460LR feature long-reach

boom and dippers to get to even the most

inaccessible mineral deposits or for clearing irrigation

canals or ditches.

When it comes to house building and general

contracting, it’s more about: ease of use so that

different operators can quickly get to grips with

the controls; a good compact design with excellent

all-round visibility for safe working in a busy

environment; and versatility, with machines being

required to carry, dig, grade, load and lift. Excellent

choices here from our under 20-tonne range are

the JS115, 130LC and 145LC, plus the enhanced

power and lift of the JS160, 180 and 190.

FAST FACTS● Controls positioned within easy reach

result in effortless operation

● Fully adjustable AMS monitor, seat and

joysticks give the best working position

● Enhanced heating and air conditioning

put climate control at your fingertips

● Low-level engine cover and modern

styling significantly improve visibility

● Sliding both front screens overhead

avoids damage

The new generation JS Autos offer our best cab yet.

For a start, it’s extremely spacious with a sleek

interior design and all the ergonomically designed

controls within easy reach. So every operator can

find the most comfortable position, we have also

ensured the upgraded suspension seat and AMS

monitor are fully adjustable.

When you’re actually sitting inside the cab you’ll find

it extremely comfortable. By viscous mounting the

whole cab structure, we have been able to reduce

noise and vibration levels, and the new Tier 3 engines

are significantly quieter giving you a 1.5dB drop in

a typical JS220 cab. The positive pressure design

with ventilation system reduces dust ingress.

Plus, enhanced heating, optional climate control

(standard on the JS330 and 460) and opening front

window and side windows let you achieve the

optimum cab temperature.

We have also thought about all the essential extras

that make your working life a bit easier. So there’s

a radio mute switch, a timed interior light you can

switch on from ground level for access in the dark,

an easy-close door, phone holder and charger,

plenty of storage space and much more.

Comfort and visibility

These amazing machines go a long way to reducing

the stress and fatigue that come with the territory.

But, thanks to incredible all-round visibility, they also

make it easier and safer to do the job.

With large tinted glass areas on all sides, there is

a clear view overhead, enhanced by the clever

positioning of the wiper motor, and to both tracks,

particularly to the edge of the front right track.

To the rear, the new low-level engine cover gives

excellent visibility and to the front you can securely

store the lower screen inside the upper one before

effortlessly sliding the whole lot overhead.

FAST FACTS● AMS ensures maximum productivity at

minimum operating cost

● Four selectable work modes give

ultimate operating efficiency

● Increased diagnostics (no PC required)

make servicing easier and quicker

● A full record of machine history

aids resale and pinpoints faults quickly

● Cushion control protects the machine

and operator from shock loadings

Complete controllability

The AMS also alerts you the instant there’s a problem

and records all the machine’s key operating data:

the time it has spent in each mode, attachment

hours used, tracking time, and much more. What

you get is a picture of the machine’s use that can

be used to diagnose problems as well as a machine

history that is invaluable when it comes to resale.

In addition to AMS, every tracked Auto excavator

also features cushion control to the boom and dipper

services. For convenience and efficiency, this is always

on until deselected. It works to cushion the shock

loadings to the machine (protecting your investment)

and the operator (making life more comfortable).

Cushion control activated increases cycle times but

provides greater controllability and reduces shock

loadings. Cushion control de-activated

results in faster cycle times for

maximum productivity.

We’ve talked about the ergonomic layout of controls

in all new generation tracked JS cabs. To make

controlling the incredible potential of these machines

even easier, we have also introduced an enhanced

Advanced Management System (AMS) as standard

on all models.

This intelligent but easy-to-use system controls

all the machine’s major functions for maximum

productivity and fuel efficiency, and minimum

operating costs. A compact design with an anti-glare

screen and clear, easy to use inter face, the AMS has

four operating modes:

● AUTO automatically switches between

MAXIMUM POWER and ECONOMY

depending on hydraulic system loading

● ECONOMY gives you maximum fuel efficiency

in normal digging conditions by reducing

hydraulic pressure, hydraulic flow and engine rpm

● PRECISION further reduces hydraulic flow and

engine rpm giving you more control and accuracy

for fine work and grading

● LIFTING gives maximum power with reduced

oil flow for controllability

FAST FACTS● Modern design reduces risk of damage

to superstructure

● 1000-hour greasing intervals on boom-

base and boom-to-dipper pins reduce

service time and costs

● Cushion control ensures smooth

operation and reduces wear and tear

● Isuzu Tier 3 engines coupled with

JCB AMS maximise productivity

while keeping fuel consumption to

a minimum

● Enhanced access makes field

maintenance much easier and

quicker for minimum downtime

Build quality, service access and profit

And finally, service access is a whole lot better too.

A hinged belly plate makes getting to the engine sump

much simpler and there is a quick-fit drain pipe for

use on engine-oil and fuel-tank drain plugs. All the

steps and top covers are fitted with non-slip, heavy

duty panels, and with the new Tier 3 engine comes

true ground level servicing, including a digital display

as part of the in-cab AMS for engine oil checks, and

remote engine oil and fuel filters. When you look

inside the bays, you’ll see the finish is extremely high

quality, there’s plenty of space and it’s well laid out

for easy access to serviceable parts.

Reliable, economical and durable,

these machines make you more

profit on each job and give

you a higher resale

value . . . if you

can bear to part

with them.

Whether it’s the heaviest digging work at the quarry

face, or versatile performance on the construction

site, JCB tracked excavators are designed to cost

you less while making you more.

So first, these machines come with superb damage

protection as standard: curved side skirts and a big

clearance over the tracks reduce damage to the

superstructure; guards shield the undercarriage

from debris; and cushion control on boom and

dipper services reduces wear and tear on machine

parts at the same time as making things more

comfortable for the operator.

Next, we have paid close attention to reducing

the cost of running and servicing these machines.

You’ll find that the new Isuzu Tier 3 engine and AMS

mean you can move more material for less fuel,

your first engine oil and filter service is at 500 hours,

we’ve moved greasing intervals on boom-base and

boom-to-dipper pins from 50 to 1000 hours, and

there is a large single engine oil filter instead of two.

In addition, while you don’t need a laptop to service

the JS Autos, you can download the operating history

from the AMS when you need it to make your service

engineer’s life easier.

EXCAVATOR

● 1000-hour greasing on boom base and

dipper pins

● Boom, dipper and bucket hydraulic

regeneration circuits

● Boom and dipper pre-configured for

aftermarket installation of hammer pipework

● Short, medium and long dipper options

● Triple articulated boom (TAB) option available

HYDRAULICS

● Proven reliability of Japanese components

● Efficient proportional flow to lever movement

for greater control

● Plexus filter system

● Regenerative circuits, increased ram speed and

better flow efficiency

● Cushion control on boom and dipper as standard

EXTERNAL NOISE LEVEL REDUCED

● Variable speed cooling fan for a quicker warm up

● Noise levels reduced, cooling fan only runs as

required – 98dB

● Single face cooling pack for increased efficiency,

slower fan speed and reduced noise

TRACKED EXCAVATOR M

CAB AND CONTROLS

● Excellent all-round visibility

● Gas-strut-assisted front window

● AMS (Automatic Management System)

● Servo excavator controls

● Plenty of storage space

● Climate control option

SUPERSTRUCTURE

● Easy access to all components

● Low bonnet line for excellent visibility

● Perforated plate steel walkways

● Prominent customer signage area

● Curved high track clearance and side skirts for

reduced damage

UNDERCARRIAGE

● Track guide as standard

● Large diameter slew ring and turret with

grouped lubrication panel

● Track motor guards and protected hoses

● Central under guards as standard

● Large recovery point at front and rear

MACHINE WALKAROUND

EXCAVATOR

● 1000-hour greasing on boom base and

dipper pins

● Boom, dipper and bucket regeneration circuits

● Boom and dipper pre-configured for

aftermarket installation of hammer pipework

● Short, medium and long dipper options

● Two-piece boom, long-reach booms and

dippers, and demolition specification options

HYDRAULICS

● Proven reliability of Japanese major components

● Efficient proportional flow to lever movement

for greater control

● Plexus filter system

● Regenerative circuits, increased ram speed and

better flow efficiency

● Cushion control on boom and dipper as standard

EXTERNAL NOISE LEVEL REDUCED

● Variable speed cooling fan for a quicker warm up

● Noise levels reduced, cooling fan only runs as

required – 102dB

● Single face cooling pack for increased efficiency,

slower fan speed and reduced noise

TRACKED EXCAVATOR M

CAB AND CONTROLS

● Excellent all-round visibility

● Gas-strut-assisted front window

● AMS (Automatic Management System)

● Climate control option

● Servo excavator controls

● Plenty of storage space

SUPERSTRUCTURE

● Easy access to all components

● Low bonnet line for excellent visibility

● Perforated plate steel walkways

● Prominent customer signage area

● Curved high track clearance and side skirts for

reduced damage

UNDERCARRIAGE

● Twin track guides as standard

● Large diameter slew ring and turret with

grouped lubrication panel

● Track motor guards and protected hoses

● Central under guards as standard

● Large recovery point at front and rear

MACHINE WALKAROUND

TRACKED EXCAVATOR RANGE

Operating Weight tonnes 11.8 – 12.2 12.7 – 13.0 13.9 – 15.0

Net Engine Power kW (hp) 67.2 (90) 70 (94) 70 (94)

Dipper Options m 1.95 / 2.25 / 2.8 2.1 / 2.5 / 3 2.1 / 2.5 / 3.0

Undercarriage Options LC LC LC

Machine Variants DOZER DOZER TAB / DOZER / HD

Max. Dipper Tearout kgf 5546 7515 7515

Max. Bucket Tearout kgf 9375 9375 9375

Pump Flow ltr/min 2 x 100 2 x 128 2 x 128

JS115 JS130LC JS145

Operating Weight tonnes 16.9 – 17.9 18.8 – 19.5 19.4 – 20.0

Net Engine Power kW (hp) 92 (123) 92 (123) 124 (166)

Dipper Options m 2.25 / 2.7 / 3.05 2.25 / 2.7 / 3.05 2.25 / 2.7 / 3.05

Undercarriage Options LC / NLC LC / NLC LC / NLC

Machine Variants TAB TAB TAB

Max. Dipper Tearout kgf 8754 8754 8754

Max. Bucket Tearout kgf 11839 11839 11839

Pump Flow ltr/min 2 x 138 2 x 138 2 x 140

JS160

1 8 0

JS180 JS190

19.85 – 21.2 21.1 – 21.7 21.1 – 23.5 24

128 (172) 128 (172) 128 (172) 128 (172)

1.91 / 2.4 / 3.0 1.91 / 2.4 / 3.0 1.91 / 2.4 / 3.0 1.91 / 2.4 / 3.0

NC / SC / LC LC NC / SC / LC –

– – XD / TAB / LONG REACH TAB

14610 14610 14610 14610

15800 15800 15800 15800

2 x 214 2 x 214 2 x 214 2 x 214

JS235HDJS220JS210JS200

23.75 – 24.62 24.92 – 27.19 31.9 – 32.6 45.05 – 46.8

147 (197) 147 (197) 202 (270) 228 (305)

2 / 2.44 / 3.09 / 3.53 2 / 2.44 / 3.09 / 3.54 2.21 / 2.63 / 3.23 / 4.03 2.5 / 3.36 / 4 / 4.76

NC / SC / LC NC / SC / LC LC / NLC LC

– XD / TAB / LR XD / ME / TAB / LR / HRD LR

18272 18272 20000 54800

19574 19574 19500 60500

2 x 226 2 x 226 2 x 276 2 x 340

JS460JS330JS260JS240

HEAVY DUTY BUCKETS● Additional weld in Esco sidecutters assist breakout

force protecting the bucket shell and extendingbucket life

● Two-part Esco tooth system selected to optimisedigging performance

● Side shrouds provide added protection for thebucket shell, extending bucket life

● Double-skinned shell increases bucket life andside-plate reinforcements give strength and rigidity

SCOOP BUCKETS● General Purpose, Heavy Duty and Extra Heavy

Duty models available● Higher productivity from 100% fill factor design● Class-leading tear out force from low-profile

design and sunken pins● No interference with machines boom or cab

HAMMERMASTER● Hard-hitting range with long piston stroke for

increased breaking performance● Auto-stop function ensures no damage to the

breaker from idle blows● Energy recovery gives enhanced performance● JCB Autogrease fitted as standard● Durable housing incorporates heavy duty rock claw

MULTIPROCESSOR● Supplied with universal jaws as standard with

optional steel shear jaws● Hydraulic speed valves reduce cycle times and

ram guards protect piston rods● Twin ram, single jaw pivot design eliminates

displacement forces● 360° hydraulic rotation with break back protection

MECHANICAL QUICKHITCH● Screw locking mechanism complete with lock

plate cover over the screw head● Owners manual and appropriate safety certificate

offers additional peace of mind● Available from JS130 – JS220

JCB Attachments

BUG QUICKHITCH● Full hydraulic operation from within the cab

makes the BUG easy to use● Hydraulic check valve and automatic locking

device ensure additional safety● Allows bucket mounting in face shovel mode

BUCKETS● Optimum tooth spacing provides maximum

protection of the toeplate and improvespenetration

● Additional horizontal wear strips add strength andextend bucket life in hard and abrasive materials

● Weld in sidecutters improves strength anddurability, increasing bucket life

● Choice of wearparts available

MPG QUICKHITCH● Hydraulic operation from within the cab makes

the MPG easy to use● Hydraulic check valve and manual locking pin

ensure additional safety● Allows bucket mounting in face shovel mode

Always on hand to help

You demand more from your machines than ever before:

more efficiency, more reliability, more performance. That’s why

superb product support has never been so vital.

Together with our extensive dealer

network, at JCB we’re as innovative

and forward-thinking when it comes

to customer care as we are in

machine development. Our product

support and after-sales service have

one aim: to give you peace of mind.

The care and quality we offer is exceptional. All servicing

is carried out by the best, factory-trained JCB engineers.

Using the internet to pass vital information between on-site

service personnel and our product support engineers,

these professionals always have specialist information at their

fingertips, so they can get you up and running again, faster.

Protect your machine and your cashflow

Everyone has individual needs and preferences. So we offer

a range of service options all designed to help you cope with

the unexpected and minimise costly downtime. Whether it’s

additional breakdown cover, an all-inclusive scheduled service

programme, or servicing, we’ve got the best service option

for you.

Finance packages, tailored to your needs

With ever-growing pressures on cashflows, the finance options

available through JCB can provide a vital lifeline. Backed by JCB

Finance, who can provide tax-efficient and cost-effective finance

solutions, designed and tailored specifically to your needs.

Trust the genuine article

JCB parts are renowned worldwide for performance, reliability

and safety. With replacement parts, we supply only the genuine

article, helping to safeguard the impressive residual values that

you can expect in years to come.

As well as large stocks of parts engineered specifically for your

machine, your JCB dealer also holds an extensive range of JCB:

Filters, Lubricants, Grease, Wearparts, Tyres, Rubber Tracks and

Service Exchange Components all manufactured to the same

exacting standards. Your requirements can usually be supplied

immediately by our dealers, but where this is not possible they

can be ordered through the direct computer link between your

dealer and JCB Service and processed through our impressive

automated World Parts Centre warehouse. Despatch is

normally the same day either to you or the dealer.

Whether we’re providing you with support, parts or

finance, we aim for 100% satisfaction. It’s all part of

our promise to put you, the customer, first.

The best back-up in the business

JCB Sales Limited, Rocester, Staffordshire ST14 5JP. Tel: 01889 590312. Fax: 01889 590588. Web: http://www.jcb.comJCB reserves the right to change specifications without notice. Illustrations & specifications shown may include optional equipment and accessories. The JCB logo is a registered trademark of J C Bamford Excavators Ltd.

Printed in the UK on paper made from sustainable forests. The pulp used in the manufacture of this paper is made from renewable timber produced on a fully sustainable basis, and is bleached without the use of chlorine gas (ECF – Elemental Chlorine Free). This paper is suitable for recycling. 9999/5269 6/07 Issue 2