the jcb js auto tracked excavator range · no one understands this more than jcb. that’s why...
TRANSCRIPT
A machine for every taskFrom quarrying and demolition to house building,
general contracting, civil engineering, road and rail
construction and maintenance . . . there are many
common applications but no standard applications.
No one understands this more than JCB. That’s why
every machine in our JS tracked excavator range
provides the specific performance you need to get the
job done.
For example, the JS330 HRD (high reach) 3-piece
modular demolition dig-end can be replaced with a
standard boom and dipper configuration for increased
versatility and machine utilisation. We offer XD (extra
duty) models for particularly arduous applications. LR
(long reach) models for river and waterway maintenance
applications. LC (long carriage) for added stability and
a TAB (triple articulated boom) version for easier
transportation, digging closer to the machine and
greater lift capacity.
But it’s not just specific features that make JCB excavators
some of the most popular on the market. It’s also the fact
that these are the best excavators we have ever built:
powerful and fuel efficient for high performance and low
running costs, durable for good resale, comfortable for
excellent productivity, and reliable and easy to service for
minimum downtime. Plus, advanced technology controls
how much power you need and tells you when something
is wrong.
Our customers tell us these are the most advanced
hydraulic excavators ever . . . and our customers are
never wrong.
THE BEST EXCAVATOR WE
FAST FACTS● Turbocharged Isuzu Tier 3 engines are
quiet, powerful, reliable, durable and
highly fuel efficient
● Increased hydraulic flow makes machine
operation faster
● More dipper force, drawbar pull and
bucket dig force enhance performance
● Boom/slew priority as standard speeds
up truck loading
● Joystick-mounted track gear selection
makes changing travel speed easier
Controllable power
With the introduction of new legislation, the ongoing
roll out of the new Tier 3 Isuzu engines continues
across the entire JS Auto range, bringing with it a
whole host of benefits: increased power and torque,
reduced fuel consumption, increased productivity,
and reduced noise and vibration, to name but a few.
Plus you'll find these new engines also offer an
electronic governor, charge air cooling and common
rail high pressure injection for increased efficiency.
Components engineered in Japan have the edge
when it comes to precision work, so that’s where
the main hydraulic components are from. They give
you increased flow and pressure, which in turn
increase available power and speed for improved
dipper and bucket dig force, drawbar pull and work
equipment speeds. It’s also a regenerative system
where oil is recycled resulting in faster cycle times
and lower fuel consumption.
Moving on to the undercarriage, it’s less about
precision and more about sheer brute
force. For that you need European
engineering with the heavy duty X
frame construction that’s designed to
perform in the toughest conditions.
Plus, you get a higher tractive effort for climbing
and manoeuvring in rough terrain and soft ground
conditions.
Add it all together and you’ve got incredible power
and performance. But these machines don’t just
stop there. Thanks to an enhanced Advanced
Management System (AMS), they also put you in
total control. This intelligent on-board computer is
in charge of all the major functions, automatically
giving you that extra power and precision just when
you need it, while optimising fuel efficiency. We’ve
also moved the track gear selector from the floor to
the right joystick, allowing you to change speed at the
same time as carrying out other machine functions.
From the smallest JS115 to our biggest,
46-tonne JS460, these machines give
you incredible power along with the
fine control you need for accurate
and safe operation.
FAST FACTS● JS330 and 460 offer productive, reliable
performance in tough extraction duties
● JS220LR, 260LR, 330LR and 460LR
long reach boom and dippers bring
normally inaccessible areas within reach
● Under-20-tonne machines are easy
to use, safe and versatile, ideal for
house building
● JS220LC TAB extracts trench boxes
and removes sheet piling with ease
● JS330ME optimises mass extraction
boom and arm configurations
maximising production rates
A machine for every application
These same machines also offer versatile, reliable
performance in civil engineering, and highway and
rail construction and maintenance applications. But
we also provide specialist equipment for dedicated
tasks in these industries. For example: the JS460LR
is purpose designed to give long reach at 24 metres,
ideal for river and waterway maintenance, irrigation
and swamp draining; the JS220LC TAB features
high-lift capability for extracting trench boxes and
removing sheet piling; and the JS330ME with its
optimised boom and arm configuration is ideal for
the mass extraction of bulk material.
There are 14 models in the JS Auto tracked range,
with options of undercarriage and work equipment,
so it comes as no surprise that JCB can supply the
perfect excavator for virtually any task.
Take the quarrying and aggregates industries. They
are looking for the high, consistent productivity,
superb durability and excellent fuel efficiency offered
by our over 20-tonne machines. For instance,
the JS330 and 460 offer fast, efficient cycle times,
expected uptime of around 98% and a robust
undercarriage and running gear. And the JS220LR,
260LR, 330LR and JS460LR feature long-reach
boom and dippers to get to even the most
inaccessible mineral deposits or for clearing irrigation
canals or ditches.
When it comes to house building and general
contracting, it’s more about: ease of use so that
different operators can quickly get to grips with
the controls; a good compact design with excellent
all-round visibility for safe working in a busy
environment; and versatility, with machines being
required to carry, dig, grade, load and lift. Excellent
choices here from our under 20-tonne range are
the JS115, 130LC and 145LC, plus the enhanced
power and lift of the JS160, 180 and 190.
FAST FACTS● Controls positioned within easy reach
result in effortless operation
● Fully adjustable AMS monitor, seat and
joysticks give the best working position
● Enhanced heating and air conditioning
put climate control at your fingertips
● Low-level engine cover and modern
styling significantly improve visibility
● Sliding both front screens overhead
avoids damage
The new generation JS Autos offer our best cab yet.
For a start, it’s extremely spacious with a sleek
interior design and all the ergonomically designed
controls within easy reach. So every operator can
find the most comfortable position, we have also
ensured the upgraded suspension seat and AMS
monitor are fully adjustable.
When you’re actually sitting inside the cab you’ll find
it extremely comfortable. By viscous mounting the
whole cab structure, we have been able to reduce
noise and vibration levels, and the new Tier 3 engines
are significantly quieter giving you a 1.5dB drop in
a typical JS220 cab. The positive pressure design
with ventilation system reduces dust ingress.
Plus, enhanced heating, optional climate control
(standard on the JS330 and 460) and opening front
window and side windows let you achieve the
optimum cab temperature.
We have also thought about all the essential extras
that make your working life a bit easier. So there’s
a radio mute switch, a timed interior light you can
switch on from ground level for access in the dark,
an easy-close door, phone holder and charger,
plenty of storage space and much more.
Comfort and visibility
These amazing machines go a long way to reducing
the stress and fatigue that come with the territory.
But, thanks to incredible all-round visibility, they also
make it easier and safer to do the job.
With large tinted glass areas on all sides, there is
a clear view overhead, enhanced by the clever
positioning of the wiper motor, and to both tracks,
particularly to the edge of the front right track.
To the rear, the new low-level engine cover gives
excellent visibility and to the front you can securely
store the lower screen inside the upper one before
effortlessly sliding the whole lot overhead.
FAST FACTS● AMS ensures maximum productivity at
minimum operating cost
● Four selectable work modes give
ultimate operating efficiency
● Increased diagnostics (no PC required)
make servicing easier and quicker
● A full record of machine history
aids resale and pinpoints faults quickly
● Cushion control protects the machine
and operator from shock loadings
Complete controllability
The AMS also alerts you the instant there’s a problem
and records all the machine’s key operating data:
the time it has spent in each mode, attachment
hours used, tracking time, and much more. What
you get is a picture of the machine’s use that can
be used to diagnose problems as well as a machine
history that is invaluable when it comes to resale.
In addition to AMS, every tracked Auto excavator
also features cushion control to the boom and dipper
services. For convenience and efficiency, this is always
on until deselected. It works to cushion the shock
loadings to the machine (protecting your investment)
and the operator (making life more comfortable).
Cushion control activated increases cycle times but
provides greater controllability and reduces shock
loadings. Cushion control de-activated
results in faster cycle times for
maximum productivity.
We’ve talked about the ergonomic layout of controls
in all new generation tracked JS cabs. To make
controlling the incredible potential of these machines
even easier, we have also introduced an enhanced
Advanced Management System (AMS) as standard
on all models.
This intelligent but easy-to-use system controls
all the machine’s major functions for maximum
productivity and fuel efficiency, and minimum
operating costs. A compact design with an anti-glare
screen and clear, easy to use inter face, the AMS has
four operating modes:
● AUTO automatically switches between
MAXIMUM POWER and ECONOMY
depending on hydraulic system loading
● ECONOMY gives you maximum fuel efficiency
in normal digging conditions by reducing
hydraulic pressure, hydraulic flow and engine rpm
● PRECISION further reduces hydraulic flow and
engine rpm giving you more control and accuracy
for fine work and grading
● LIFTING gives maximum power with reduced
oil flow for controllability
FAST FACTS● Modern design reduces risk of damage
to superstructure
● 1000-hour greasing intervals on boom-
base and boom-to-dipper pins reduce
service time and costs
● Cushion control ensures smooth
operation and reduces wear and tear
● Isuzu Tier 3 engines coupled with
JCB AMS maximise productivity
while keeping fuel consumption to
a minimum
● Enhanced access makes field
maintenance much easier and
quicker for minimum downtime
Build quality, service access and profit
And finally, service access is a whole lot better too.
A hinged belly plate makes getting to the engine sump
much simpler and there is a quick-fit drain pipe for
use on engine-oil and fuel-tank drain plugs. All the
steps and top covers are fitted with non-slip, heavy
duty panels, and with the new Tier 3 engine comes
true ground level servicing, including a digital display
as part of the in-cab AMS for engine oil checks, and
remote engine oil and fuel filters. When you look
inside the bays, you’ll see the finish is extremely high
quality, there’s plenty of space and it’s well laid out
for easy access to serviceable parts.
Reliable, economical and durable,
these machines make you more
profit on each job and give
you a higher resale
value . . . if you
can bear to part
with them.
Whether it’s the heaviest digging work at the quarry
face, or versatile performance on the construction
site, JCB tracked excavators are designed to cost
you less while making you more.
So first, these machines come with superb damage
protection as standard: curved side skirts and a big
clearance over the tracks reduce damage to the
superstructure; guards shield the undercarriage
from debris; and cushion control on boom and
dipper services reduces wear and tear on machine
parts at the same time as making things more
comfortable for the operator.
Next, we have paid close attention to reducing
the cost of running and servicing these machines.
You’ll find that the new Isuzu Tier 3 engine and AMS
mean you can move more material for less fuel,
your first engine oil and filter service is at 500 hours,
we’ve moved greasing intervals on boom-base and
boom-to-dipper pins from 50 to 1000 hours, and
there is a large single engine oil filter instead of two.
In addition, while you don’t need a laptop to service
the JS Autos, you can download the operating history
from the AMS when you need it to make your service
engineer’s life easier.
EXCAVATOR
● 1000-hour greasing on boom base and
dipper pins
● Boom, dipper and bucket hydraulic
regeneration circuits
● Boom and dipper pre-configured for
aftermarket installation of hammer pipework
● Short, medium and long dipper options
● Triple articulated boom (TAB) option available
HYDRAULICS
● Proven reliability of Japanese components
● Efficient proportional flow to lever movement
for greater control
● Plexus filter system
● Regenerative circuits, increased ram speed and
better flow efficiency
● Cushion control on boom and dipper as standard
EXTERNAL NOISE LEVEL REDUCED
● Variable speed cooling fan for a quicker warm up
● Noise levels reduced, cooling fan only runs as
required – 98dB
● Single face cooling pack for increased efficiency,
slower fan speed and reduced noise
TRACKED EXCAVATOR M
CAB AND CONTROLS
● Excellent all-round visibility
● Gas-strut-assisted front window
● AMS (Automatic Management System)
● Servo excavator controls
● Plenty of storage space
● Climate control option
SUPERSTRUCTURE
● Easy access to all components
● Low bonnet line for excellent visibility
● Perforated plate steel walkways
● Prominent customer signage area
● Curved high track clearance and side skirts for
reduced damage
UNDERCARRIAGE
● Track guide as standard
● Large diameter slew ring and turret with
grouped lubrication panel
● Track motor guards and protected hoses
● Central under guards as standard
● Large recovery point at front and rear
MACHINE WALKAROUND
EXCAVATOR
● 1000-hour greasing on boom base and
dipper pins
● Boom, dipper and bucket regeneration circuits
● Boom and dipper pre-configured for
aftermarket installation of hammer pipework
● Short, medium and long dipper options
● Two-piece boom, long-reach booms and
dippers, and demolition specification options
HYDRAULICS
● Proven reliability of Japanese major components
● Efficient proportional flow to lever movement
for greater control
● Plexus filter system
● Regenerative circuits, increased ram speed and
better flow efficiency
● Cushion control on boom and dipper as standard
EXTERNAL NOISE LEVEL REDUCED
● Variable speed cooling fan for a quicker warm up
● Noise levels reduced, cooling fan only runs as
required – 102dB
● Single face cooling pack for increased efficiency,
slower fan speed and reduced noise
TRACKED EXCAVATOR M
CAB AND CONTROLS
● Excellent all-round visibility
● Gas-strut-assisted front window
● AMS (Automatic Management System)
● Climate control option
● Servo excavator controls
● Plenty of storage space
SUPERSTRUCTURE
● Easy access to all components
● Low bonnet line for excellent visibility
● Perforated plate steel walkways
● Prominent customer signage area
● Curved high track clearance and side skirts for
reduced damage
UNDERCARRIAGE
● Twin track guides as standard
● Large diameter slew ring and turret with
grouped lubrication panel
● Track motor guards and protected hoses
● Central under guards as standard
● Large recovery point at front and rear
MACHINE WALKAROUND
TRACKED EXCAVATOR RANGE
Operating Weight tonnes 11.8 – 12.2 12.7 – 13.0 13.9 – 15.0
Net Engine Power kW (hp) 67.2 (90) 70 (94) 70 (94)
Dipper Options m 1.95 / 2.25 / 2.8 2.1 / 2.5 / 3 2.1 / 2.5 / 3.0
Undercarriage Options LC LC LC
Machine Variants DOZER DOZER TAB / DOZER / HD
Max. Dipper Tearout kgf 5546 7515 7515
Max. Bucket Tearout kgf 9375 9375 9375
Pump Flow ltr/min 2 x 100 2 x 128 2 x 128
JS115 JS130LC JS145
Operating Weight tonnes 16.9 – 17.9 18.8 – 19.5 19.4 – 20.0
Net Engine Power kW (hp) 92 (123) 92 (123) 124 (166)
Dipper Options m 2.25 / 2.7 / 3.05 2.25 / 2.7 / 3.05 2.25 / 2.7 / 3.05
Undercarriage Options LC / NLC LC / NLC LC / NLC
Machine Variants TAB TAB TAB
Max. Dipper Tearout kgf 8754 8754 8754
Max. Bucket Tearout kgf 11839 11839 11839
Pump Flow ltr/min 2 x 138 2 x 138 2 x 140
JS160
1 8 0
JS180 JS190
19.85 – 21.2 21.1 – 21.7 21.1 – 23.5 24
128 (172) 128 (172) 128 (172) 128 (172)
1.91 / 2.4 / 3.0 1.91 / 2.4 / 3.0 1.91 / 2.4 / 3.0 1.91 / 2.4 / 3.0
NC / SC / LC LC NC / SC / LC –
– – XD / TAB / LONG REACH TAB
14610 14610 14610 14610
15800 15800 15800 15800
2 x 214 2 x 214 2 x 214 2 x 214
JS235HDJS220JS210JS200
23.75 – 24.62 24.92 – 27.19 31.9 – 32.6 45.05 – 46.8
147 (197) 147 (197) 202 (270) 228 (305)
2 / 2.44 / 3.09 / 3.53 2 / 2.44 / 3.09 / 3.54 2.21 / 2.63 / 3.23 / 4.03 2.5 / 3.36 / 4 / 4.76
NC / SC / LC NC / SC / LC LC / NLC LC
– XD / TAB / LR XD / ME / TAB / LR / HRD LR
18272 18272 20000 54800
19574 19574 19500 60500
2 x 226 2 x 226 2 x 276 2 x 340
JS460JS330JS260JS240
HEAVY DUTY BUCKETS● Additional weld in Esco sidecutters assist breakout
force protecting the bucket shell and extendingbucket life
● Two-part Esco tooth system selected to optimisedigging performance
● Side shrouds provide added protection for thebucket shell, extending bucket life
● Double-skinned shell increases bucket life andside-plate reinforcements give strength and rigidity
SCOOP BUCKETS● General Purpose, Heavy Duty and Extra Heavy
Duty models available● Higher productivity from 100% fill factor design● Class-leading tear out force from low-profile
design and sunken pins● No interference with machines boom or cab
HAMMERMASTER● Hard-hitting range with long piston stroke for
increased breaking performance● Auto-stop function ensures no damage to the
breaker from idle blows● Energy recovery gives enhanced performance● JCB Autogrease fitted as standard● Durable housing incorporates heavy duty rock claw
MULTIPROCESSOR● Supplied with universal jaws as standard with
optional steel shear jaws● Hydraulic speed valves reduce cycle times and
ram guards protect piston rods● Twin ram, single jaw pivot design eliminates
displacement forces● 360° hydraulic rotation with break back protection
MECHANICAL QUICKHITCH● Screw locking mechanism complete with lock
plate cover over the screw head● Owners manual and appropriate safety certificate
offers additional peace of mind● Available from JS130 – JS220
JCB Attachments
BUG QUICKHITCH● Full hydraulic operation from within the cab
makes the BUG easy to use● Hydraulic check valve and automatic locking
device ensure additional safety● Allows bucket mounting in face shovel mode
BUCKETS● Optimum tooth spacing provides maximum
protection of the toeplate and improvespenetration
● Additional horizontal wear strips add strength andextend bucket life in hard and abrasive materials
● Weld in sidecutters improves strength anddurability, increasing bucket life
● Choice of wearparts available
MPG QUICKHITCH● Hydraulic operation from within the cab makes
the MPG easy to use● Hydraulic check valve and manual locking pin
ensure additional safety● Allows bucket mounting in face shovel mode
Always on hand to help
You demand more from your machines than ever before:
more efficiency, more reliability, more performance. That’s why
superb product support has never been so vital.
Together with our extensive dealer
network, at JCB we’re as innovative
and forward-thinking when it comes
to customer care as we are in
machine development. Our product
support and after-sales service have
one aim: to give you peace of mind.
The care and quality we offer is exceptional. All servicing
is carried out by the best, factory-trained JCB engineers.
Using the internet to pass vital information between on-site
service personnel and our product support engineers,
these professionals always have specialist information at their
fingertips, so they can get you up and running again, faster.
Protect your machine and your cashflow
Everyone has individual needs and preferences. So we offer
a range of service options all designed to help you cope with
the unexpected and minimise costly downtime. Whether it’s
additional breakdown cover, an all-inclusive scheduled service
programme, or servicing, we’ve got the best service option
for you.
Finance packages, tailored to your needs
With ever-growing pressures on cashflows, the finance options
available through JCB can provide a vital lifeline. Backed by JCB
Finance, who can provide tax-efficient and cost-effective finance
solutions, designed and tailored specifically to your needs.
Trust the genuine article
JCB parts are renowned worldwide for performance, reliability
and safety. With replacement parts, we supply only the genuine
article, helping to safeguard the impressive residual values that
you can expect in years to come.
As well as large stocks of parts engineered specifically for your
machine, your JCB dealer also holds an extensive range of JCB:
Filters, Lubricants, Grease, Wearparts, Tyres, Rubber Tracks and
Service Exchange Components all manufactured to the same
exacting standards. Your requirements can usually be supplied
immediately by our dealers, but where this is not possible they
can be ordered through the direct computer link between your
dealer and JCB Service and processed through our impressive
automated World Parts Centre warehouse. Despatch is
normally the same day either to you or the dealer.
Whether we’re providing you with support, parts or
finance, we aim for 100% satisfaction. It’s all part of
our promise to put you, the customer, first.
The best back-up in the business
JCB Sales Limited, Rocester, Staffordshire ST14 5JP. Tel: 01889 590312. Fax: 01889 590588. Web: http://www.jcb.comJCB reserves the right to change specifications without notice. Illustrations & specifications shown may include optional equipment and accessories. The JCB logo is a registered trademark of J C Bamford Excavators Ltd.
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