the influence of combustor swirl on pressure losses … · 2017-12-18 · design: to maintain a...

13
Paper ID: ETC2017-139 Proceedings of 12th European Conference on Turbomachinery Fluid dynamics & Thermodynamics ETC12, April 3-7, 2017; Stockholm, Sweden THE INFLUENCE OF COMBUSTOR SWIRL ON PRESSURE LOSSES AND THE PROPAGATION OF COOLANT FLOWS AT THE LARGE SCALE TURBINE RIG (LSTR) H. Werschnik * , J. Herrmann, H.-P. Schiffer Technische Universit¨ at Darmstadt Institute of Gas Turbines and Aerospace Propulsion Otto-Berndt-Straße 2, 64287 Darmstadt, Germany * Contact: [email protected] C. Lyko Rolls-Royce Deutschland Turbine Aerodynamics and Cooling Eschenweg 11, 15827 Blankenfelde-Mahlow, Germany ABSTRACT The aerothermal interaction of the combustor exit flow on the subsequent vane row has been examined at the Large Scale Turbine Rig (LSTR) at Technische Universit¨ at Darm- stadt. A baseline configuration with axial and swirling combustor inflow have been studied subsequently. The NGV featured endwall cooling, airfoil film cooling and a trailing edge slot ejection as well as NGV-rotor wheel space purge flow. CO 2 is injected for coolant flow tracing and the results are compared to 5HP measurements. The hub side endwall coolant injection is detected to influence the pressure losses in the NGV. It also has an impact on the TE coolant ejection. For swirling combustor inflow, increased NGV pressure losses and increased mixing of RIDN and main flow is observed. An influence of the clocking position of swirler to vane is detected. Additional losses within the NGV stage can be assigned to the swirler by means of flow tracing. Keywords: Combustor turbine interaction, flow tracing, losses, swirl, film cooling NOMENCLATURE Latin c Concentration [ppm] C Chord length [mm] CAV Wheel space purge flow D Cooling hole diameter [mm] ˙ m Mass flow [kg/s] LE / TE Leading Edge / Trailing Edge M Blowing ratio [-] ME Measurement plane MFR Mass flow ratio [%] NGV Nozzle Guide Vane P Pressure [Pa] PS / SS Pressure Side / Suction Side RIDN Rear inner discharge nozzle SWL / SWP Leading edge / Passage Swirl TE Trailing edge slot injection 5HP Five-Hole probe Greek α Whirl angle [ ] δ Boundary layer thickness [mm] η Mixing effectiveness [-] ω Vorticity [1/s] ζ Pressure loss coefficient [-] Subscripts ax axial aW adiabatic wall c RIDN coolant flow property inlet Turbine Inlet s Static quantity t Stagnation quantity Main flow property probe Probe measurement value tc Test cell OPEN ACCESS Downloaded from www.euroturbo.eu 1 Copyright c by the Authors

Upload: others

Post on 05-Apr-2020

4 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: THE INFLUENCE OF COMBUSTOR SWIRL ON PRESSURE LOSSES … · 2017-12-18 · design: To maintain a predictability of the turbine flow, swirl levels in the combustor are lim-ited, even

Paper ID: ETC2017-139Proceedings of 12th European Conference on Turbomachinery Fluid dynamics

& Thermodynamics ETC12, April 3-7, 2017; Stockholm, Sweden

THE INFLUENCE OF COMBUSTOR SWIRL ON PRESSURELOSSES AND THE PROPAGATION OF COOLANT FLOWS AT

THE LARGE SCALE TURBINE RIG (LSTR)

H. Werschnik∗, J. Herrmann, H.-P. Schiffer

Technische Universitat DarmstadtInstitute of Gas Turbines and Aerospace PropulsionOtto-Berndt-Straße 2, 64287 Darmstadt, Germany

∗Contact: [email protected]

C. Lyko

Rolls-Royce DeutschlandTurbine Aerodynamics and Cooling

Eschenweg 11, 15827Blankenfelde-Mahlow, Germany

ABSTRACTThe aerothermal interaction of the combustor exit flow on the subsequent vane row hasbeen examined at the Large Scale Turbine Rig (LSTR) at Technische Universitat Darm-stadt. A baseline configuration with axial and swirling combustor inflow have been studiedsubsequently. The NGV featured endwall cooling, airfoil film cooling and a trailing edgeslot ejection as well as NGV-rotor wheel space purge flow. CO2 is injected for coolant flowtracing and the results are compared to 5HP measurements. The hub side endwall coolantinjection is detected to influence the pressure losses in the NGV. It also has an impact onthe TE coolant ejection. For swirling combustor inflow, increased NGV pressure lossesand increased mixing of RIDN and main flow is observed. An influence of the clockingposition of swirler to vane is detected. Additional losses within the NGV stage can beassigned to the swirler by means of flow tracing.

Keywords: Combustor turbine interaction, flow tracing, losses, swirl, film cooling

NOMENCLATURELatinc Concentration [ppm]C Chord length [mm]CAV Wheel space purge flowD Cooling hole diameter [mm]m Mass flow [kg/s]LE / TE Leading Edge / Trailing EdgeM Blowing ratio [−]ME Measurement planeMFR Mass flow ratio [%]NGV Nozzle Guide VaneP Pressure [Pa]PS / SS Pressure Side / Suction SideRIDN Rear inner discharge nozzleSWL / SWP Leading edge / Passage SwirlTE Trailing edge slot injection5HP Five-Hole probe

Greekα Whirl angle [◦]δ Boundary layer thickness [mm]η Mixing effectiveness [−]ω Vorticity [1/s]ζ Pressure loss coefficient [−]

Subscriptsax axialaW adiabatic wallc RIDN coolant flow propertyinlet Turbine Inlets Static quantityt Stagnation quantity∞ Main flow propertyprobe Probe measurement valuetc Test cell

OPEN ACCESSDownloaded from www.euroturbo.eu

1 Copyright c© by the Authors

Page 2: THE INFLUENCE OF COMBUSTOR SWIRL ON PRESSURE LOSSES … · 2017-12-18 · design: To maintain a predictability of the turbine flow, swirl levels in the combustor are lim-ited, even

INTRODUCTION AND LITERATURE REVIEWCombustor Turbine InteractionHigh temperatures at the turbine inlet require efficient cooling techniques to design the

engine. The use of cooling air is intended to be as small as possible as it constitutes a penaltyto the engine efficiency. Legislative requirements to lower NOx emissions in aero engines havefavored the application of lean-premixed(-prevaporized) combustors (Lazik et al. [2008]).

This trend challenges turbine design and requires new design guidelines. One can observe afuller radial temperature profile and increased hot-streaks due to less dilution air from the ther-mal point of view and in addition, residual swirl at turbine inlet with influence on the stagnationline, coolant flows and efficiency. The stronger interaction poses restrictions to the combustordesign: To maintain a predictability of the turbine flow, swirl levels in the combustor are lim-ited, even though higher swirl levels might be desired for the optimization of the combustionprocess, according to Turrell et al. [2004]. An upstream effect of the turbine on the combustorflow was identified by Klapdor [2011] up to one axial chord length ahead of the vane LE.

The research in this field has identified effects of combustor-turbine interaction: Schmidet al. [2014] numerically examines a HPT stage with aerodynamic boundary conditions of anaero-engine lean combustor and detects increasing heat transfer levels and decreasing stageefficiency compared to a low-turbulent, axial inflow. Stator pressure loss increases by 70 %for swirling inflow. The influence of turbulence intensity is modeled separately. The resultsshow a significant impact on performance, almost equal to superimposed swirl. Qureshi et al.[2013] observe a great impact of swirl orientation and clocking on endwall heat transfer: Both asignificant increase or a slight decrease in Nusselt numbers can occur. They determine localdivergence and convergence of wall streamlines and as a consequence, an accumulation ordissipation of boundary layer fluid to be responsible.

Recent experimental work in the field of combustor turbine interaction is also described byJacobi et al. [2016]. They investigate the outflow from a can combustor into a vane row. Aturbulence intensity of 35 % and a movement of the stagnation line is observed. Furthermore,an additional vortex system develops due to the low pressure in the swirler core in a leadingedge clocking position. It triggers the formation of a secondary flow like feature, which isattenuated by the residual swirl of the combustor. The vortex travels, depending on the swirlorientation, towards the casing or the hub and interacts with the passage vortex to form a losscore. This aspect is observed by Turrell et al. [2004].

Tracing of Turbomachinery FlowsCha et al. [2012] have investigated the migration of the burner core using a passive CO2

tracer, which was fed through the fuel injectors into the combustor. They determined a pro-nounced concentration profile at turbine inlet, resembling a hot streak location. Butler et al.[1989] studied the propagation of a CO2-streak through a vane stage. Accordingly, the hotstreak is distorted, but its spatial extent does not increase significantly across the vane row.Flow tracing has also been applied by Schrewe [2014], Feiereisen et al. [2000] and Lefrancoiset al. [2011] to study the propagation of purge flow in low pressure turbines. The results ofthe last-mentioned working group have been identified to be transferable to engine conditions(Boutet-Blais et al. [2011]).

The density ratio of coolant injection investigations for scaled experimental conditions isimportant, since it also allows for an independent variation of blowing ratio M and momentumratio I . The importance of this aspect has been highlighted by Thole et al. [1990] [1990]. Aside

2

Page 3: THE INFLUENCE OF COMBUSTOR SWIRL ON PRESSURE LOSSES … · 2017-12-18 · design: To maintain a predictability of the turbine flow, swirl levels in the combustor are lim-ited, even

from using a temperature difference, the density variation is often achieved with a foreign gasas a coolant. Jones [1999] presented an overview of goals and aspects that needed to be takeninto account for film cooling experiments.

Scope and aim of the investigationFlow tracing of the test rig’s coolant flows is part of a comprehensive investigation of the

aerothermal effects of combustor turbine interaction at TU Darmstadt (Schmid et al. [2014],Schmid [2015], Krichbaum et al. [2015], Werschnik et al. [2015], Werschnik et al. [2017b],Werschnik et al. [2017a]). The method is dedicated to improve the general understanding of thebaseline flow field and to assess losses and flow features to coolant flows. Moreover, it allowsto isolate the effect of the swirler on the losses from the coolant flow in the complex vane outletflow field.

EXPERIMENTAL SETUPThe Large Scale Turbine RigThe LSTR was configured as a scaled-up 1.5-stage low Mach number turbine and was set

up in a closed-loop configuration. The test rig features a NGV row with 24 vanes. The rotorrow consists of 36 squealer-tip blades. An outlet guide vane row with 34 vanes directs theflow towards the exhaust casing. The main flow was provided by a radial compressor whichdelivers a mass flow of about 9.5 kg/s. The secondary air flow was provided by an accessoryradial compressor which supplied a mass flow of up to 0.9 kg/s at a pressure ratio of 1.7.

The mass flows and the rotor speed were adjusted according to the ambient conditions tomaintain the Reynolds number of the system constant at 8.7x105, based on NGV exit velocityand chord length. The influence of a changing Mach number has been neglected since it waslow enough for the flow to be treated as incompressible. The temperature of secondary andmain flow could be adjusted independently using two water driven heat exchangers.

Coolant flowsThe rig featured a hub side coolant injection (denoted ”RIDN”), consisting of a staggered

double row of cylindrical holes. A view into the test section is shown in Fig. 1. There were 19(upstream row) and 20 (downstream row) holes per swirler passage with an axial and circum-ferential hole spacing of 3D and a L/D ratio of 6.5. The holes were inclined by 60◦ to the axialdirection and 20◦ to the hub wall. They were supplied by four 90◦ plenum chambers, whicheach contained two meshes for homogenization.

Table 1: Coolant injection parameters.

MFR [%] 0 1.5 3 5M [-] - 1.7 3.5 5.9

The mass flow distribution to the holes hasbeen measured with a pitot probe to have a vari-ation of less than 2 %. The vanes were film cooledand contained a coolant ejection through sevenslots at the trailing edge, denoted as ”TE”-flow.Moreover, purge flow has been supplied to theNGV-rotor wheel space (”CAV”-flow). All coolant flows were held constant during the ex-periments, except for the RIDN flow, for which three different mass flow ratios MFR have beenstudied (only MFR 3 for swirl, c.f. table 1 with equation 1). For MFR 0, no mass flow wassupplied to the holes and they were left uncovered. minlet was held constant throughout themeasurements: The main mass flow m∞ was reduced by mc.

3

Page 4: THE INFLUENCE OF COMBUSTOR SWIRL ON PRESSURE LOSSES … · 2017-12-18 · design: To maintain a predictability of the turbine flow, swirl levels in the combustor are lim-ited, even

MFR =mc

minlet

=mc

mc + m∞, M =

ρc · ucρ∞ · u∞

(1)

LSTR SwirlerThe LSTR swirler was modeled on the basis of the Engine-3-E-swirler (Klinger et al.

[2008]) and consists of three concentric rings with curved blades (Fig. 1). Two inner ringswith high airflow turning angles of 50◦ created a strong swirl in counter clockwise directionin respect to main flow direction. This high swirl forms a recirculation zone close, which istypical for a lean combustor: In the real engine, it enhances the mixing of fuel and air and helpsto maintain flame stability. The flow is then accelerated by the combustion. In the test rig, thisacceleration is moedeled by a tapered main annulus. The whirl angles are attenuated to realisticvalue in the turbine inlet plane whereby the characteristic pressure distortion is remained. Theouter blade ring is used to adjust the swirl to the desired level at turbine inlet with a low turningangle of -5◦, i.e. counter-rotating to the two inner rings. With the correlation of Gupta et al.[1985] for flat vane swirlers, an initial swirl number of 0.6 is calculated. 12 swirlers were placedwithin the measurement section and two clocking positions have been studied: Leading edgeclocking (SWL) and passage clocking (SWP).

Outer Ring

Middle Ring

Inner Ring

NGVNGV

RIDNRIDNrows 1+2rows 1+2

Figure 1: Test rig view on RIDN coolant injection and NGV stage (left) and schematic ofthe LSTR swirler (right)

Five Hole Probe MeasurementsFive hole probe (5HP) data has been acquired in measurements planes ME01 and ME02 (c.f.

Fig. 2), e.g. upstream and downstream of the NGV row. ME01 was located 0.9 Cax upstreamof the LE and ME02 one chord length downstream of the TE in flow direction. The cobra-type probe has a head diameter of 1.6 mm and was calibrated in a free stream wind tunnel.The probe was traversed along the radial direction at a fixed angular position on the rig. Thecircumferential resolution was realized by a simultaneous angular adjustment of three casingrings, which carry swirler modules and both vane rows in steps of 1◦. The radial and angulartraverses result in a measurement grid of 672 data points for the baseline configuration, whereas1302 data points were acquired for the configurations SWP/SWL to cover the required two vanepassages. Data has been recorded for 10 s after a settling time of 2 s with a sampling rate of

4

Page 5: THE INFLUENCE OF COMBUSTOR SWIRL ON PRESSURE LOSSES … · 2017-12-18 · design: To maintain a predictability of the turbine flow, swirl levels in the combustor are lim-ited, even

10 Hz. A Pressure Systems NetScanner 9116 with a measurement range of 5 psi has been used.The total pressure distribution in ME01 (SWL/SWP) and ME02 (AX, SWP/SWL) is assessedwith equation 2. It corrects for the change in ambient pressure during the measurement day.

ζME0i =(pt,ME01 − ptc)− (pt,ME0i − ptc)

pt,ME0i − ps,ME0i

and i = 1, 2 (2)

Flow TracingTo study the propagation of coolant flows in the turbine, gas concentration measurements

have been used. CO2 was added to one of the coolant flows (RIDN, TE, CAV) at a time andcontours of this particular coolant flow could be determined. Other than that, the operating pointremained constant. A secondary air exhaust was used to exchange a part of the air flow to theenvironment. In this way, a steady CO2-concentration was achieved in both main and secondaryflow. Using three Emerson XStream XEGP four-channel gas analyzers, this concentration couldbe measured. The reference concentration in both main (c∞) and the secondary flow (csec) wasmeasured. An increased CO2-concentration at a level of about 18,000 ppm was achieved inthe secondary flow. The main flow CO2 was kept at a constant level of about 2,000 ppm. Thechange in air density due to CO2 is negligible.

Combustor Module Turbine

10ch.-sampling probe

t=3.3mm

ME01 ME02 c∞ c Sec

Gas Analyzers

1 2

3 4 5

7

6

8 109

aA

Slot Ejection (TE)

Wheel space purge flow (CAV)

RIDN coolant

SwirlerNGV1 NGV2Rotor

C

B

A

csec reconnected for each experiment

Figure 2: Measurement locations for flow tracing. The reference measurement position inthe main flow (blue) and secondary flow (red) are illustrated. The 10-channel samplingprobe head is shown on the right.

To study the propagation of coolant flows within the main annulus, a sampling probe withten channels was used in ME02 (Fig. 2). The probe was turned into the average main flowdirection, deduced from the 5HP measurement. An isokinetic sampling rate was desired butcould not be achieved by the extraction pump in the sampling system. Thus, the maximumpossible flow rate was used for all channels. Calculating the mixing effectiveness ηmix withequation 3, the distribution of the coolant flow could be quantified as well:

ηmix =c∞ − cprobec∞ − csec

(3)

5

Page 6: THE INFLUENCE OF COMBUSTOR SWIRL ON PRESSURE LOSSES … · 2017-12-18 · design: To maintain a predictability of the turbine flow, swirl levels in the combustor are lim-ited, even

The concentration c∞ is measured at mid span in ME01 through a pitot probe and csecis measured in the coolant flow of interest in each measurement: For RIDN-seeding, it wasmonitored in the lower coolant supply plenum (red marker, labeled ”A” in Fig. 2); for TE-seeding in the aft plenum chamber of the NGV (marker ”C”); and in the stationary wall of theNGV-rotor wheel space for CAV-seeding (marker ”B”). Additionally, pressure taps on the vaneLE have been used to sample the RIDN coolant concentration, allowing to trace the propagationof the coolant in form of the film cooling effectiveness ηaW with the definition identical to ηmix.

RESULTS - BASELINE CASE, AXIAL INFLOWResults are presented for the baseline configuration with axial inflow first to characterize the

specifics of the NGV flow field in the test rig.

ηaW

MFR 1.5 MFR 3 MFR 5

30%span

Meas. position

Figure 3: Film cooling effective-ness on the leading edge due toRIDN injection, varied MFR

In this configuration, the swirlers have been removedfrom the annulus. The propagation of the coolant flowsis analyzed and losses in the NGV are correlated. Theaxial inflow has a turbulence intensity of about 1 %,measured with a hot-wire-probe and the inflow boundarylayer thickness is measured with a pitot probe to 2.5 δ/D(Werschnik et al. [2017a]).

NGV exit flow fieldThe dominant flow feature for AX inflow in ME02

is the wake of the stator, which shows seven spots ofhigh ζ along the suction side/pressure side line, indicatedin Fig. 4. They are a result of a strong interaction ofthe seven trailing edge slots (c.f. Fig. 7) with the mainflow, indicated by the contour of the in-plane vorticity ωin ME02 (equation 4). Moreover, a loss core, highlightedwith number ”2” is detected in the passage at about 30 %span height. It is not present without RIDN coolant in-jection and moves to higher span positions with increasedMFR. The third loss core, labeled ”1” does not show highpressure losses at MFR 3. However, without RIDN injec-tion, there is a large maximum in ζ in this region. Theloss core completely disappears at MFR 5 and the Machnumber is increased to the value of the passage center. A loss band is detected all along the hubendwall up to a span height of 5 %.

ω =∂vy∂z− ∂vz

∂y(4)

Propagation of coolant flowsThe RIDN coolant is observed to wrap up on the leading edge, as the ηaW-contours in Fig. 3

indicate. A similar behavior has been observed by Thomas [2014]. With increasing MFR, thecoolant reaches up to 30% span height. It is mentioned that this coolant effect is only due to theRIDN coolant. The airfoil film cooling has been ejected, but not seeded with CO2. In the NGVexit flow, for RIDN-seeding a coolant accumulation in area ”1” (Fig. 5) is observed. Also, at

6

Page 7: THE INFLUENCE OF COMBUSTOR SWIRL ON PRESSURE LOSSES … · 2017-12-18 · design: To maintain a predictability of the turbine flow, swirl levels in the combustor are lim-ited, even

PSSSSS PS

ωζ

1

1

2 2

Figure 4: 5HP results for AX inflow, MFR 3 in NGV exit plane ME02

η

1

1

2

2 2 2

33%channel,rel

H

PSPSSS

SS PSSS

mix

Figure 5: Flow tracing MFR 3, propagation of the coolant flows

η

MFR 3MFR 5MFR 0

mix

SS PSSS PS

SS PS

1

2 2

1

2

2

157%

chan

nel,r

el

H

Figure 6: Flow tracing, varied MFR, TE seeding

7

Page 8: THE INFLUENCE OF COMBUSTOR SWIRL ON PRESSURE LOSSES … · 2017-12-18 · design: To maintain a predictability of the turbine flow, swirl levels in the combustor are lim-ited, even

a span height of 33 %, the RIDN flow is detected in the loss core ”2”. The TE-seeding shows,that also TE-coolant is accumulated in this region. Furthermore, the TE-coolant is detected inthe NGV wake at the position of the seven loss cores. The CAV-seeding indicates that in ME02it remains close to the hub and at the position of the circumferential pressure loss at the hub.

Coolant mass flow ratio variationThe MFR variation shows the loss core ”2” to move upward to higher span wise positions,

exemplary shown for TE-seeding (Fig. 6).

A

B

C

Figure 7: Model of RIDN coolantflow features, AX, MFR 3

Similarly, it is observed for RIDN-seeding (notshown). In area ”1” no TE-coolant is detected in thevicinity of the hub endwall anymore for MFR 3 and 5.The Mach number as mentioned before, is increased. ForMFR 5, the loss core ”2” is detected at 57 % span height.As shown in Werschnik et al. [2017a], the high momen-tum carries the coolant to the pressure side and based onthe radial equilibrium, the near-endwall flow is from theSS to the PS, contrary to the flow situation in an uncooledpassage. The increased, large pitch wise redistributionof coolant flows into the passage flow is a compensationmovement of the vortex initiated by the RIDN injection atthe LE. Consequently it is detected in the passage center.

Flow model for the baseline configurationThe results for the reference configuration allow to de-

velop a flow model illustrating the RIDN flow features(Fig. 7). The RIDN coolant wraps up on the leading edgedue to its surplus in momentum. The flow divides at thestagnation point and a vortex rolls up (label A ) along thepressure side. The high momentum carries the RIDN coolant across the passage into the pres-sure side corner ( B ), as measured by Werschnik et al. [2017a] and causes the near endwallflow to travel from SS to PS, according to the radial equilibrium. The RIDN coolant is furtherwashed up on the pressure side until reaches the TE-ejection slots ( C ). As a compensatingmovement, vortex A carries both RIDN and TE-coolant into the passage at the vane exit. Allblowing rates studied are greater than one and consequently the model applies for all cooledsettings in this investigation.

RESULTS - SWIRLING INFLOWSwirling inflow has been investigated for SWL and SWP at MFR 3. The LSTR swirler

increases the turbulence intensity in the turbine inlet plane (ME01) to an average of 35 %,normalized with the the local effective velocity (Werschnik et al. [2017a]).

Swirler flow field and NGV lossesDownstream of the swirler core, a total pressure deficit is observed. Similar to literature

findings by Schmid et al. [2014] and Klapdor [2011], no upstream effect of the NGV can bedetected at the inlet plane. The pressure and velocity contours are observed to sustain their shapeand clock with the swirler. The effect of adjacent swirlers combines and in ME01, a negative

8

Page 9: THE INFLUENCE OF COMBUSTOR SWIRL ON PRESSURE LOSSES … · 2017-12-18 · design: To maintain a predictability of the turbine flow, swirl levels in the combustor are lim-ited, even

ζ level, i.e. superior total pressure is observed near both endwalls. A low pressure band isfound in the central annulus. The swirler core is shifted to the left of the swirler axis in ME01.This phenomenon is commonly observed for annular combustor geometries and as Vagnoli andVerstraete [2015] illustrate, the swirl core moves in the direction of the whirl component nearto the casing, which for the present investigation is counter-clockwise.

ME01

ME02

ME02

ME01 ME02

ME02

Figure 8: Pitchwise averaged whirl angles α and axial Mach numbers for both inlet (ME01)and exit flow (ME02); ζ and ηmix-profile in ME02. All shown for MFR 3

The flow field downstream of the NGV in ME02 changes significantly. The pitch wiseaveraged inlet whirl angle (Fig. 8) in ME01 shows values of up to 20◦ near the casing and 15◦

near the hub. The relative channel height hrel is calculated at the NGV TE plane, disregardingthe rim real. Despite, the exit flow in ME02 shows underturning by 2-4◦ near both endwalls andincreased turning by 3◦ in the center and shows clocking influence. This is associated to thespan wise mass flow redistribution that is imposed by the swirler. While the NGV is robust tothe inflow angles, the mass flow redistribution is transported through the vane row, resulting inoff-design exit flow. Pressure loss ζ increases from 5.4% (baseline) to 6.5% (SWP) and 7.3%(SWL) on average. The contours are smoothed compared to the baseline. The increased mixingwith applied swirl is illustrated by ηmix with an increased level in the main annulus. The RIDNair remains close to the endwall for the baseline inflow. This agrees with the observation byWerschnik et al. [2017a] of reduced endwall film cooling effectiveness with applied swirl.

9

Page 10: THE INFLUENCE OF COMBUSTOR SWIRL ON PRESSURE LOSSES … · 2017-12-18 · design: To maintain a predictability of the turbine flow, swirl levels in the combustor are lim-ited, even

The loss structure of the trailing slot ejection is not dominating anymore in the contour.Instead, for SWL clocking, the peak for ζ is observed at 80 to 90 % span height (labeled ”5” inFig. 9). It is a result of a vortex that develops due to the radial Pt gradient at turbine inlet. At theLE, this gradient triggers a secondary flow feature: The swirler causes positive incidence nearthe casing and negative incidence near the hub and thereby the stagnation line moves. A spanwise pressure gradient results and causes the vortex to travel towards the casing, as illustrated byJacobi et al. [2016]. On the contrary to Jacobi’s experiment, a radial Pt gradient with a centralannulus minimum at turbine inlet is also observed for SWP clocking at the LE. Consequently,the vortex and loss core is also observed for SWP inflow (Fig. 10, label ”3”). The global Ptminimum passes the NGV row relatively unchanged and is detected as a pressure loss at 65 to75 % span height, labeled ”4” in Fig. 10 in accordance with Andreini et al. [2016].

Propagation of coolant flowsBecause of the baseline measurements, the wheel space purge flow was only expected up to

a limited span height and only the lower half of the annulus was studied to reduce measurementtime. Both for SWP and SWL clocking, the CAV-seeding reveals a propagation of wheel spacepurge flow only to the lower 6 % span height of the main annulus. This is slightly increased,compared to the baseline. The level at similar span height is also slightly increased. The shapeof the distribution remains similar, with increased span height and level in the passage center.

SSPS

SSPS

SS PSSS PS SS PS

SS PS

SSPS

SSPS

5CAV

RIDN TE

5HP

Figure 9: NGV exit plane, SWL, MFR 3, CAV-/RIDN-/TE-seeding and loss contours from5HP measurements. Arrows indicate swirler core position

For RIDN-seeding, the coolant is observed to propagate to similar span height positions asfor the baseline. It is however mixed out to a greater extent with a more homogenous distributionin the main annulus. Unlike before, the coolant is not observed to accumulate in the stator wakein such a distinct way but is distributed more homogeneously in the lower third of the annulus.This is observed for both clocking positions in a similar manner.

The swirling inflow favors a mixing of the coolant and main flow: For example is the po-sition of the trailing edge wake hardly visible anymore and the level so low, that the contour iscompromised by the measurement accuracy of the technique. The TE-flow is observed with ahigher level below the annulus mid span. This is a result of the TE-flow coolant plenum supply:The vane coolant flows are fed from the casing side, entering through a relatively small tube.Therefore, a static pressure gradient is measured in the plenum, with higher pressure towards

10

Page 11: THE INFLUENCE OF COMBUSTOR SWIRL ON PRESSURE LOSSES … · 2017-12-18 · design: To maintain a predictability of the turbine flow, swirl levels in the combustor are lim-ited, even

the hub side. This, in conjunction with the radial static pressure gradient with lower valuesnear the hub in the main flow, favors an increased slot ejection at lower span height. Again, forboth clocking positions, the observations are similar, with a greater differences between bothmeasurement passages for SWL clocking.

None of the coolant flows is accumulated in regions ”3”, ”4” and ”5”. Therefore, it can beverified, that these losses originate from the swirler inflow and not from any coolant flow.

CAV

RIDN TE

5HP

SSPS

SSPS

SS PSSS PS SS PS

SS PS

SSPS

SSPS

3

4

Figure 10: NGV exit plane, SWP, MFR 3, CAV-/RIDN-/TE-seeding and loss contours from5HP measurements. Arrows indicate swirler core position projected in flow direction

MEASUREMENT UNCERTAINTYThe uncertainty of the gas concentration measurements has been assessed by a Gaussian

error propagation method. The accuracy of the gas analyzers was specified to 1 % of the mea-surement range by the manufacturer. This yields a relative accuracy of greater than 20 %,dominated by the low concentration level. The technique is therefore only suitable to assessthe qualitative distribution. Other factors that may influence the signal reading are for examplethe ambient temperature in the test cell and the sampling flow rate. They could not be assessedquantitatively, but great care was taken to keep their influence unchanged during all measure-ment runs. In addition, the gas analyzers have been calibrated before each measurement dayusing a test gas to overcome a potential gain shift.

The ten-channel probe can only be aligned with the averaged flow direction. Therefore,when high radial or whirl angles occur, the recorded data might be compromised. To assess thisaspect, the probe was installed at a free stream wind tunnel and total pressure measurementswere conducted with all ten positions. Probe inflow angles of less than 10◦ as they are observedduring the measurements were determined insignificant for a correct reading and hence it isassumed, that the sampled CO2-concentration is not compromised either.

CONCLUSIONThe influence of the combustor exit flow on the NGV row has been examined in the LSTR.

The study gives insight into the complex flow field of a fully-cooled vane row featuring RIDNendwall cooling, airfoil cooling and trailing edge ejection as well as NGV-rotor wheel spacepurge flow. Associated flow features and pressure losses are identified and their origin specified.The RIDN coolant injection influences the vane flow field significantly and causes additionalloss in the passage flow while reducing losses at the hub. Additional loss is observed at up to

11

Page 12: THE INFLUENCE OF COMBUSTOR SWIRL ON PRESSURE LOSSES … · 2017-12-18 · design: To maintain a predictability of the turbine flow, swirl levels in the combustor are lim-ited, even

57% span height for MFR 5. A flow model has been developed with a vortex triggered by theRIDN injection that is washed up the pressure side and also carries part of the TE-flow into thepassage. The combustor outflow is responsible for off-design exit flow with underturning nearboth endwalls due and increased turning in the center due to the imposed mass flow redistribu-tion. Pressure loss increases from 5.4% to 6.5% (SWP) and 7.3% (SWL) in the NGV exit flowand is not dominated by the stator wake anymore. Instead, additional losses are observed. Aclocking influence is detected as the peak pressure loss is transported further towards the casingfor SWL clocking. Mixing of RIDN and main flow is increased with applied swirl and between3 and 4% higher ηmix levels are measured in the lower half of the main annulus at the sameMFR. It could be assessed that the additional losses originate from the interaction of the swirleroutflow with the vane row and not due to coolant flow interaction.

ACKNOWLEDGEMENTThe work reported was partly funded within the framework of the ”AG Turbo” by the Fed-

eral Republic of Germany, Ministry for Economic Affairs and Energy, according to a decisionof the German Bundestag (FKZ: 03ET2013K) as well as by Rolls-Royce Deutschland GmbHand Ansaldo Energia. Their technical and financial support is appreciated.

REFERENCES

A. Andreini, T. Bacci, M. Insinna, L. Mazzei, and S. Salvadori. Hybrid rans-les modeling ofthe aero-thermal field in an annular hot streak generator for the study of combustor-turbineinteraction: Gt2016-56583. In ASME Turbo Expo 2016. 2016.

G. Boutet-Blais, J. Lefrancois, G. Dumas, S. Julien, J.-F. Harvey, R. Marini, and J.-F. Caron.Passive tracer validity for cooling effectiveness through flow computation in a turbine rimseal environment. In ASME 2011 Turbo Expo: Turbine Technical Conference and Exposition,pages 821–831, 2011. doi: 10.1115/GT2011-45654.

T. Butler, O. P. SHARMA, H. D. JOSLYN, and R. P. DRING. Redistribution of an inlet tem-perature distortion in an axial flow turbine stage: Journal. Journal of Propulsion and Power,5(1):64–71, 1989. ISSN 0748-4658. doi: 10.2514/3.23116.

C. M. Cha, S. Hong, P. T. Ireland, P. Denman, and V. Savarianandam. Experimental and numer-ical investigation of combustor-turbine interaction using an isothermal, nonreacting tracer.Journal of Engineering for Gas Turbines and Power, 134(8):081501, 2012. ISSN 0742-4795.doi: 10.1115/1.4005815.

J. Feiereisen, R. Paolillo, and J. Wagner. UTRC turbine rim seal ingestion and platform coolingexperiments. In 36th AIAA/ASME/SAE/ASEE Joint Propulsion Conference and Exhibit, 2000.doi: 10.2514/6.2000-3371.

A. K. Gupta, D. G. Lilley, and N. Syred. Swirl flows. Energy and engineering science series.Abacus Pr, Tunbridge Wellsu.a., repr edition, 1985. ISBN 0-85626-175-0.

S. Jacobi, C. Mazzoni, K. Chana, and B. Rosic. Investigation of unsteady flow phenomena infirst vane caused by combustor flow with swirl: Gt2016-57358. 2016.

T. V. Jones. Theory for the use of foreign gas in simulating film cooling. International Jour-nal of Heat and Fluid Flow, 20(3):349–354, 1999. ISSN 0142727X. doi: 10.1016/S0142-727X(99)00017-X.

E. V. Klapdor. Simulation of Combustor-Turbine Interaction in a Jet Engine. Dissertation,

12

Page 13: THE INFLUENCE OF COMBUSTOR SWIRL ON PRESSURE LOSSES … · 2017-12-18 · design: To maintain a predictability of the turbine flow, swirl levels in the combustor are lim-ited, even

Technische Universitat Darmstadt, 2011.H. Klinger, W. Lazik, and T. Wunderlich. The engine 3e core engine. In ASME Turbo Expo

2008: Power for Land, Sea, and Air, pages 93–102, 2008. doi: 10.1115/GT2008-50679.A. Krichbaum, H. Werschnik, M. Wilhelm, H.-P. Schiffer, and K. Lehmann. A large scale

turbine test rig for the investigation of high pressure turbine aerodynamics and heat transferwith variable inflow conditions: GT2015-43261. In ASME Turbo Expo 2015. 2015.

W. Lazik, T. Doerr, S. Bake, R. v. d. Bank, and L. Rackwitz. Development of lean-burn low-noxcombustion technology at rolls-royce deutschland. In ASME Turbo Expo 2008: Power forLand, Sea, and Air, pages 797–807, 2008. doi: 10.1115/GT2008-51115.

J. Lefrancois, G. Boutet-Blais, G. Dumas, V. Krishnamoorthy, R. Mohammed, G. B. Yepuri,J. Felix, J.-F. Caron, and R. Marini. Prediction of rim seal ingestion. In International Societyof Air Breathing Engines, editor, Proceedings of the ISABE 2011, 2011.

I. Qureshi, A. D. Smith, and T. Povey. Hp vane aerodynamics and heat transfer in the presenceof aggressive inlet swirl. Journal of Turbomachinery, 135(2):021040, 2013. ISSN 0889504X.doi: 10.1115/1.4006610.

G. Schmid. Effects of combustor exit flow on turbine performance and endwall heat transfer:Techn. Univ., Diss.–Darmstadt, 2014, volume 2 of Forschungsberichte aus dem Institut furGasturbinen, Luft- und Raumfahrtantriebe. Shaker, Aachen, 2015. ISBN 9783844037739.

G. Schmid, A. Krichbaum, H. Werschnik, and H.-P. Schiffer. The impact of realistic inlet swirlin a 1 1

2stage axial turbine. In ASME Turbo Expo 2014, page V02CT38A045. 2014. doi:

10.1115/GT2014-26716.S. Schrewe. Experimental Investigation of the Interaction between Purge and Main Annulus

Flow upstream of a Nozzle Guide Vane in a Low Pressure Turbine. Dissertation, Technis-che Universitat Darmstadt, 2014.

K. A. Thole, A. K. Sinha, D. G. Bogard, and M. E. Crawford. Mean temperature measurementsof jets with a crossflow for gas turbine film cooling application: Isromac-3. 1990.

M. Thomas. Optimization of Endwall Film-Cooling in Axial Tur-bines. Dissertation, University of Oxford, Oxford, 2014. URLhttp://ora.ox.ac.uk/objects/uuid:e369eb63-0c99-4ded-ab05-6b050004ce4c.

M. D. Turrell, P. J. Stopford, K. J. Syed, and E. Buchanan. Cfd simulation of the flow withinand downstream of a high-swirl lean premixed gas turbine combustor. In ASME Turbo Expo2004: Power for Land, Sea, and Air, pages 31–38, 2004. doi: 10.1115/GT2004-53112.

S. Vagnoli and T. Verstraete. Numerical study of the combustor - turbine inter-action using coupled unsetady solvers: isabe2015-20179. In International Societyof Air Breathing Engines, editor, Proceedings of the ISABE 2015. 2015. URLhttp://hdl.handle.net/2374.UC/745758.

H. Werschnik, A. Krichbaum, H.-P. Schiffer, and K. Lehmann. The influence of combustorswirl on turbine stator endwall heat transfer and film cooling effectiveness in a 1.5-stageaxial turbine: ISABE2015-20184. In International Society of Air Breathing Engines, editor,Proceedings of the ISABE 2015. 2015.

H. Werschnik, J. Hilgert, M. Wilhelm, M. Bruschewski, and H.-P. Schiffer. Influence of com-bustor swirl on endwall heat transfer and film cooling effectiveness at the large scale turbinerig (lstr). Journal of Turbomachinery, 2017a. ISSN 0889-504X. doi: 10.1115/1.4035832.

H. Werschnik, C. Steinhausen, and H.-P. Schiffer. Robustness of a turbine endwall film coolingdesign to swirling combustor inflow. AIAA Journal of Propulsion and Power, 2017b.

13