the formwork experts. transport fork dm 2.5t adjustable · 2 999291302 - 10/2020 original operating...
TRANSCRIPT
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© b
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999291302 10/2020en-GB
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The Formwork Experts.
Transport fork DM 2.5t adjustableArt. n° 586259000, 586259500 | 2020 models onward
Original Operating InstructionsPlease retain for future reference© by Doka GmbH, A-3300 Amstetten
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2 999291302 - 10/2020
Original Operating Instructions Transport fork DM 2.5t adjustable
Contents
3 Product presentation6 Offloading on the site7 Assembly9 Setting the fork width
11 Additional precautions for edge tables etc.16 Additional precautions for repositioning two
Dokamatic tables jointly18 Repositioning operation19 Dismantling
21 Component overview
22 Declaration of conformity
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Original Operating Instructions Transport fork DM 2.5t adjustable
3999291302 - 10/2020
Product presentation
Delivery condition
a ... 900, 1370, 2040 or 2270 mm c ... 4260 mm d ... 5800 mm e ... 6350 mm f ... 5170 mm g ... 2450 mm h ... 4210 mm i ... 276 mm j ... 250 mm k ... 150 mm l ... 2200 mm m ... 770 mm
Data on rating plate
Designation: Transport fork DM 2.5t adjustable, Trans-port fork DM 2.5t adjustable SNDead weight: 1134.0 kgMax. capacity: 2500 kgArt.n°: 586259000, 586259500Year of manufacture: see rating plate
The following instructions MUST be followed every time the appliance is used:
1. For use with Doka tableforms only. Max. length 8.0 m.
2. Always fasten the 2-part lifting chain to the rear sus-pension plate and to one of the front suspension plates, as necessitated by the centre-of-gravity position.
3. When lifting and repositioning tables, be careful to ensure the correct centre-of-gravity position. Max. permitted eccentricity when fully loaded: ± 15 cm.
4. While the transport fork is being placed down on the ground, all persons must stay clear of the equip-ment to avoid unsafe conditions and eliminate any hazards or exposure to injury.
5. Additional safety measures are needed for special, custom table constructions.
Permitted carrying capacity
g
f
i
d
j
h
c
l
e
ak
9270-208-01
e
m
Payl
oad
[kN
]
Load centre [m]
NOTICE ▪ The maximum carrying capacity is valid up
to the 2.0 m load centre offset point.
2.5
5.0
7.5
10.0
12.5
15.0
17.5
20.0
22.5
25.0
0.0
1.00.5 2.0 2.5 3.0 3.51.5 4.0 4.5 5.85.0 5.50.0
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4 999291302 - 10/2020
Original Operating Instructions Transport fork DM 2.5t adjustable
Intended use
The ‘Transport fork DM 2.5t adjustable’ is a lifting accessory. It is designed to be used for repositioning Dokamatic and Dokaflex tables (intended use).
Maintenance & inspection
▪ Repairs may only be carried out by the manufac-turer!
▪ Doka accepts no liability for products that have been altered!
Before every use
➤Check for any signs of damage or visible deforma-tion.
At regular intervals
▪ Inspection of lifting accessories must be performed at regular intervals by an expert in conformity with national statutory provisions. Unless otherwise stipulated, such inspection must be carried out at least once a year.
Storage
▪ Store lifting accessories in a dry and well ventilated place, protected from the weather and from all corro-sive substances.
Selecting the lifting chain
a1 = a2 ... 2.2 m b1 ... 5.0 m (b2 ... 2.3 m) c1 ... 6.8 m (c2 ... 3.9 m) d ... 4.5 m β ... max. 30°
NOTICE ▪ Other use or use not in conformity with that
stated above is non-intended use and requires the prior written approval of the Doka company!
▪ Repositioning tables or platforms of other manufacturers is prohibited!
Lifting accessories that do not meet the fol-lowing criteria must be withdrawn from use immediately: ▪ Crack-free and notch-free welds. ▪ No deformation. ▪ The rating plate and all adhesive labels
must be in place, and must be clearly legi-ble.
▪ Lifting slings checked for damage and found to be OK.
Required capacity of the crane lifting tackle:3500 kg (2-part chain, spread-angle β up to 30°)
NOTICE ▪ The longer the lifting chain (2-part lifting
chain), the more easily the transport fork will hang in the horizontal, both when under load and when not under load.
▪ Spread angle β max. 30°! ▪ Recommended length of lifting chain
min. 5.0 m + lifting sling 2.2 m. ▪ For tables over 5.0 m long, extend the rear
lifting chain by approx. 1.0 m to keep these tables in a horizontal position while they are being lifted. Always check this before the device is used for the first time on a new site.
If the lifting height of the crane is not sufficient in the top storey, shorter lifting chains may be used, provided that the following points are observed. ▪ Spread angle β max. 30°! ▪ Length of the crane lifting tackle
min. 2.3 m + lifting sling 2.2 m. ▪ Use chains with adjustable lengths.
9270-246-01
d
a1
a2
b1
b2c
1
c2
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Original Operating Instructions Transport fork DM 2.5t adjustable
5999291302 - 10/2020
Functional description
'Parked' position
Attaching/detaching the double-strand suspension chain is easy, as the bracket automatically tilts down into the parking position when it is placed on the ground.
a ... Adjustment zone for centre of gravity
Lever-latch
The lever-latch acts as an anti-slide-off guard when Dokamatic and Dokaflex tables are being lifted.
Tag-lines
The tag-lines make it easier and safer to guide the transport fork when manoeuvring it under the Doka tableforms.
Fork markings
b1 ... 1000 mm b2 ... 2000 mm (centre-of-gravity mark) b3 ... 3000 mm b4 ... 4000 mm b5 ... 5000 mm
Note:For every lifting operation, it is desirable to position the table as near as possible to the horizontal.
Once you know the ideal position on the fork for a cer-tain table, it is easy to repeat this position on subse-quent tables of the same type, by referring to the mark-ings on the fork.These markings are also a highly visible safety warning to the site crew when the fork is hovering in the air.
Possible operator error
A Fork profile (adjustable)D Fork markingsE Tag-line d10/5000 mmF Lever-latchG Lifting sling 1H Lifting sling 2
B 2-part lifting chainG Lifting sling 1H Lifting sling 2
F Lever-latch
9270-247-01
H
D
EF
G
A
9270-240-01
a
G H
B
a
9270-235-01
F
E Tag-line d10/5000 mm
CAUTIONPinch Point!➤ It is forbidden to raise the transport fork (e.g.
by forklift truck or lifting slings) from under-neath the fork profiles!
9270-234-01
E
9270-248-01
b1
b2
b3
b4
b5
9270-254-01
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6 999291302 - 10/2020
Original Operating Instructions Transport fork DM 2.5t adjustable
Offloading on the site
Using the Dokamatic lifting strap 13.00m
➤Offload the transport fork from the truck using 2 Dokamatic lifting straps 13.00m.
Using the integrated lifting slings
➤Detach both lifting slings from the 'parked' position.➤Hook Lifting sling 2 into the first crane hook.➤Swing Lifting sling 1 to the opposite side of the Lifting
extension bracket and hook it into the second crane hook. This will ensure that the transport fork is offloaded in the horizontal.
J Centre-of-gravity markK Dokamatic lifting straps 13.00m
G Lifting sling 1H Lifting sling 2J Centre-of-gravity markL 'Parked' position for lifting slings
9270-241-01
K J
H
G
L
9270-242-01
H J GG
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Original Operating Instructions Transport fork DM 2.5t adjustable
7999291302 - 10/2020
Assembly
➤Set the fork down on level ground.➤Remove the D37 fork-bolt from Position 1.
➤Detach Lifting sling 1 from the 'parked' position.
➤Hook Lifting sling 1 into the crane hook of the first strand of the 2-part lifting chain.
➤Raise the Lifting extension bracket by crane.
➤ Insert the D37 fork-bolt (previously removed from Pos. 1) into Pos. 2, and fix it with a d6 spring cotter.
➤Remove the D37 fork-bolt from Position 3.
The Lifting extension-bracket tube will now tilt towards the front.
➤During the crane operation, all persons must stay a safe distance away from the transport fork to avoid unsafe conditions and eliminate any hazards or exposure to injury!
I Fork-bolt, D37M Spring cotter, d6
G Lifting sling 1L 'Parked' position for lifting slings
G Lifting sling 1
9270-251-01
9270-247-04
1
IM
L G
9270-249-01
9270-200-01
G
I Fork-bolt, D37M Spring cotter, d6
B Upright tubeC Lifting extension-bracket tubeI Fork-bolt, D37M Spring cotter, d6
9270-201-01
9270-247-02
2
MI
9270-202-01
B
C
9270
-247
-05
3
I
M
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8 999291302 - 10/2020
Original Operating Instructions Transport fork DM 2.5t adjustable
➤Push the D37 fork-bolt back into Pos. 3 on the Upright tube and fix it with a d6 spring cotter.
➤Lower the lifting chain until the crane hook of the sec-ond strand of the 2-part lifting chain is within reach of Lifting sling 2.
➤Detach Lifting sling 2 from the 'Parked' position and hook it into the crane hook.
➤Raise the entire transport fork by crane.The transport fork is now suspended above the ground.
➤Remove the D37 fork-bolt from Position 2.
➤Set down the transport fork and carefully lower the Lifting extension bracket into the 'Parked' position.
➤ Insert the D37 fork-bolt (previously removed from Pos. 2) into Pos. 4, and fix it with a d6 spring cotter.The articulated joint on the Lifting extension bracket is now locked.
Note:A mobile scaffold tower is needed for doing this.
a ... approx. 2000 mm
➤The transport fork is now ready for operation.Note:No fork-bolt is allowed in Position 2 at any time while the transport fork is in use!
H Lifting sling 2
I Fork-bolt, D37M Spring cotter, d6
9270-203-01
H
9270-204-01
9270-247-02
2
IM
I Fork-bolt, D37M Spring cotter, d6
Right: Wrong:
9270-205-01
a
9270
-247
-03
4IM
9270-255-02
4 2
9270-255-01
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Original Operating Instructions Transport fork DM 2.5t adjustable
9999291302 - 10/2020
Setting the fork width
Fork widths a1 - a4 a1 ... 900 mm a2 ... 1370 mm a3 ... 2040 mm a4 ... 2270 mm
➤Remove all three D37 fork-bolts from Pos. 8. ➤Keeping the first fork profile parallel with the second
fork profile, move it as far as the desired width-mark.➤Bolt all three D37 fork-bolts into Pos. 8, and fix with
the d6 spring cotter.
➤Keeping the second fork profile parallel with the first, move it as far as the corresponding width-mark.
Using with Dokaflex tables
Using with Dokamatic tables
Fork widths a1 - a4 a1 ... 900 mm a3 ... 2040 mm a4 ... 2270 mm Table widths b ... 1950 mm c ... 2450 mm
A Fork profile
➤Always adjust the fork profiles one at a time.➤The fork profiles must always be positioned
symmetrically.
NOTICE ▪ The transport fork must be resting on level
ground, with the Lifting extension bracket in the "Parked" position.
2,27m
2,04m
1,30m
0,90m
2,27m
2,04m
1,30m
0,90m
a1
a2
a3
a4
9270
-250
-01
A
9270-236-012,27m
2,04m
1,30m
0,90m
8
9270-237-01
a1
9270-225-01
b
a1
9270-226-01
c
a4
9270-227-01 9270-228-01
a1 a1
a4
b c
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10 999291302 - 10/2020
Original Operating Instructions Transport fork DM 2.5t adjustable
Using with Dokaflex tables and Staxo
Using with Dokamatic table frames 1.50m
on Dokamatic tables
on Dokaflex tables
Fork widths a1 - a4 a1 ... 900 mm a3 ... 2040 mm a4 ... 2270 mm Table widths b ... 1950 mm c ... 2450 mm
Exception
If the fork profiles have not yet been spaced apart (= delivery condition), the fork can then be placed directly underneath the Dokamatic table frame 1.50m.
a1 ... 900 mm
NOTICETables including Dokamatic table frames 1.50m must always be picked up on the out-side, under the projecting beams.
a3
b c
a4
a3
9270-233-019270-232-01
a3
c
a4
a3
b
9270-229-01 9270-231-01
9270-230-01
c
a4
WARNING➤The Dokamatic table frame 1.50m must be
tightly strapped to the transport fork with lashing straps, otherwise the tableform might tip over!
➤A moveable scaffold is required for mounting the lashing straps.
A Lashing strapB Dokamatic table frame 1.50m
Carrying capacity of the lashing straps: min. 2000 kg.
A
B
a1
9270-238-01
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Original Operating Instructions Transport fork DM 2.5t adjustable
11999291302 - 10/2020
Additional precautions for edge tables etc.
Edge table with downstand beam
Additional precaution:Doka beams H20 are mounted to the fork profile, along the direction of the fork.
Downstand beam up to 20 cm high
b ... max. 200 mm
➤Place a Doka H20 beam on the fork.➤Slide the Vertical-extension angle of the Extension
clamp onto the fork profile.➤Place the connecting plate of the Extension clamp
over the Doka beam H20 and attach it tightly to the Vertical-extension angle with the hexagon nut.
WARNINGTableform falling-hazard!Using the Doka beams H20 in this way deacti-vates the lever-latch so that it no longer acts as an anti-slide-off guard.➤Do not use the transport fork for regular lift-
ing operations if Doka beams H20 are mounted to it!
A Extension clamp H20 for forkE Edge table with downstand beamF Doka beam H20 2.65m
B Vertical-extension angleC Connecting plateD Hexagon nut 15.0 (width-across 30 mm)
9270-216-01
b
A
F
E
9270-217-01
C
B
D
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12 999291302 - 10/2020
Original Operating Instructions Transport fork DM 2.5t adjustable
Downstand beam up to 60 cm high
a ... 2250 mm b ... Max. 600 mm
➤Set down two Extension profiles H20 on the ground, in the vertical.
➤Screw 4 Doka H20 beams (2.65m) firmly to the Extension profiles (nut/screw width-across 30 mm).
➤Set the fork width to 900 mm.➤Place the pre-assembled unit onto the transport fork
and mount it with the Extension clamp.
A Extension clamp H20 for forkI Extension profile H20 for forkE Edge table with downstand beamF Doka beam H20 2.65m
I Extension profile H20 for forkJ Hexagon bolt M20x70K Washer R22L Hexagon nut M20, self-locking (width-across 30 mm)M Doka H20 beam, 2.65m (4 beams)
NOTICEMounting of the Extension profile H20 is only permitted when the fork is set to a width of 900 mm!
9270-214-01
a
b
A
F
E
I
9270-220-01
KL JI M
A Extension clamp H20 for forkI Extension profile H20 for fork
9270-218-01
I
A
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Original Operating Instructions Transport fork DM 2.5t adjustable
13999291302 - 10/2020
Dokamatic tables placed across the direction of the fork
Additional precaution:Doka beams H20 are mounted to the fork profile, at right-angles to the direction of the fork.
a ... Length of beam = min. b/3 (max. 1.80 m) b ... Length of table c ... max. 300 mm
➤Place a Doka H20 beam on the fork.➤Slide the Vertical-extension angle of the Extension
clamp onto the fork profile.➤Place the connecting plate of the Extension clamp
over the Doka beam H20 and attach it tightly to the Vertical-extension angle with the hexagon nut.
Dokaflex tables placed across the direction of the fork
Additional precaution:If the Dokaflex table is unusually wide, it must be fixed with tension straps, tension chains, etc.If the table width is less than 3 times the width of the fork, then the table does not need to be fixed.
a ... fork widthb ... max. 3 x fork width
WARNINGTableform falling-hazard!Using the Doka beams H20 in this way deacti-vates the lever-latch so that it no longer acts as an anti-slide-off guard.➤Do not use the transport fork for regular lift-
ing operations if Doka beams H20 are mounted to it!
A Extension clamp H20 for forkE Dokamatic tableF Doka beam H20
B Vertical-extension angleC Connecting plateD Hexagon nut 15.0 (width-across 30 mm)
AF
E
9270-215-01
a
b
c c
9270-219-01
DC
B
C Dokaflex table
9270-256-01
a
b
C
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14 999291302 - 10/2020
Original Operating Instructions Transport fork DM 2.5t adjustable
Lifting tables over two storeys
Additional precaution:The Lifting extension bracket of the transport fork is lengthened with the Vertical extension DM 3.30m.
a ... 7500 mm
Mounting the Vertical extension
Note:Spring cotters d6 are used on the fork axle instead of the cotter pins. The spring cotters are found at either end of the fork-adjustment profile (spares).
➤Set the fork down on level ground.➤Remove the D37 fork-bolt from Pos. 1.➤Detach Lifting sling 1 from the 'parked' position.
➤Hook Lifting sling 1 into the crane hook of the first strand of the 2-part lifting chain.
➤Raise the lifting extension bracket by crane.➤Remove the fork axle D37 from Pos. 5.
F Vertical extension DM 3.30m
➤During the crane operation, all persons must stay a safe distance away from the transport fork to avoid unsafe conditions and eliminate any hazards or exposure to injury!
F
9270-210-01
a
9270
-206
-02
G Lifting sling 1
O Fork axle D37P Axle washerR Cotter pin
1
9270-200-01
G
9270-247-06
5
O
P R
9270-201-01
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Original Operating Instructions Transport fork DM 2.5t adjustable
15999291302 - 10/2020
➤Lift the Lifting extension bracket all the way out of the fork-adjustment profile and set it down on squared timbers on the ground.
➤Remove the D37 fork-bolt from Pos. 3.➤Remove the fork axle D37 from Pos. 6.➤Separate the lifting extension-bracket tube from the
upright tube.➤Push the D37 fork-bolt back into Pos. 3 on the
upright tube, and fix it with a D6 spring cotter.
➤Connect the Vertical extension to the upright tube.
➤Fix the fork axle D37 in Position 6. Fix on an axle washer and secure this with a d6 spring cotter.
➤ Insert the D37 fork-bolt into Pos. 4 and fix it with a d6 spring cotter.
➤Remove both the D37 fork-bolts of the Vertical extension from Pos. 7.
➤Connect the Vertical extension to the Lifting extension-bracket tube.
➤Fix both D37 fork-bolts back into Pos. 7 and secure them with d6 spring cotters.
➤Hook Lifting sling 1 into the crane hook of the first strand of the 2-part lifting chain.
➤Raise the lifting extension bracket plus vertical extension, and introduce it into the fork-adjustment profile.
➤ Insert the fork axle D37 into Pos. 5, fix on an axle washer and secure with a d6 spring cotter.
➤Lower the lifting chain until the crane hook of the sec-ond strand of the 2-part lifting chain is within reach of Lifting sling 2.
➤Detach Lifting sling 2 from the 'parked' position and hook it into the crane hook.
➤The transport fork is now ready for operation.
B Upright tubeC Lifting extension-bracket tubeD Squared timber
B Upright tubeC Lifting extension-bracket tubeF Vertical extension DM 3.30m
6
9270-211-01
CB
3 3
D
4
7
6
9270-212-01
C
F
B
G Lifting sling 1M Spring cotter D6O Fork axle D37R Axle washer
G Lifting sling 1H Lifting sling 2
9270-247-07
5
O
M
R
9270-213-01
G
9270-222-01
H
G
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16 999291302 - 10/2020
Original Operating Instructions Transport fork DM 2.5t adjustable
Additional precautions for repositioning two Dokamatic tables jointlyIf required, the Transport fork DM 2.5t adjustable can be used to reposition two Dokamatic tables jointly.
Possible table combinations with a load centre of 4.0 m
Note:In case of deviation or if other project-specific table combinations are to be lifted (e.g. table length 9 m, table combination with platform), consult Doka’s struc-tural engineering department.This is because mounted parts can shift the load centre (e.g. from 4.0 m to 3.0 m, in which case load-bearing capacity increases from 12.7 kN to 17.5 kN).
Items needed
Repositioning operation
➤Link the Dokamatic tables with Splice plates SKE plus and secure each of these with a Connecting pin 10cm and Spring cotter 5mm (see Close-up 1).
➤Lengthen the rear lifting chain by approx. 1.00 m (see Close-up 2), so that the transport fork hangs in the horizontal when repositioning the tables. Always check this before the device is used for the first time on a new site.
➤Then attach the crane lifting tackle to the transport fork, carefully manoeuvre the fork in under the mid-dle of the table (see Close-up 3) and raise it to the underside of the table.
NOTICE ▪ At a load centre of 4.0 m, do not attempt to
jointly reposition more than max. 2 Doka-matic tables with an overall length of 8.0 m.
▪ Observe the bearing-capacity graph. ▪ It is absolutely essential for the tables to be
joined together before they are lifted and repositioned.
▪ This must be taken into account separately in the design calculation for the tables (con-tinuous load-bearing members and unequal prop loads).
Table size + floor props2x Dokamatic table 2.0x4.0m 27mm + 8x Eurex 30 top ≤ 4.0m
2x Dokamatic table 2.0x4.0m 21mm + 8x Eurex 30 top ≤ 4.5m
2x Dokamatic table 2.0x4.0m Doka Ply Birch 21mm + 8x Eurex 30 top ≤ 3.5m
2x Dokamatic table 2.5x4.0m 27mm + 8x Eurex 30 top ≤ 3.0m
2x Dokamatic table 2.5x4.0m 21mm + 8x Eurex 30 top ≤ 4.0m
Tr947-200-01
Designation Art. n° pcs.Splice plate SKE50 plus 581523000 2Connecting pin 10cm 580201000 10Spring cotter 5mm 580204000 10Eye-lug anchor 15.0 without tie rod 580649000 2Multi-purpose walings WS10 Top50 2.00m 580007000 1Tie rod 15.0mm galvanised 0.50m 581821000 2Super plate 15.0 581966000 2
Close-up 1 - Inter-table connections
E Splice plate SKE50 plusF Connecting pin 10cm + Spring cotter 5mm
Close-up 2 - Lengthening the lifting chain
b ... min. 2.35 mc ... 2.35 m + 1.00 m = 3.35 m
D Crane lifting tackle (site-provided)
FE
b c
D
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Original Operating Instructions Transport fork DM 2.5t adjustable
17999291302 - 10/2020
a ... min. 230 cm clearance needed
Extra precaution: tip-up and slip-proofing
➤Mount an eye-lug anchor on the Dokamatic waling and screw in a Tie rod 15.0.
➤Raise the multi-purpose waling 2.00m and clamp it against the transport fork with a Super plate 15.0 (see Close-up 5).
➤The tableform unit is now secured against tipping over and slipping.
➤The tableform unit can now be repositioned safely.
Close-up 3 - Correct position of transport fork
d ... max. 90 cm for both widths of table
A Transport fork DM 2.5t adjustableB Dokamatic table 2.5x4.0m
As the fork is being manouvred into position under the table, have a squared timber in place to protect the formwork beam (see Close-up 4).
Close-up 4 - Protecting the beam with squared timber
A Transport fork DM 2.5t adjustableG Squared timber (site-provided)
A Transport fork DM 2.5t adjustableB Dokamatic table 2.50x4.00mC Crane lifting tackle (site-provided)
d
A B
A
G
a
A
B
C
B
Close-up 5 - tip-up and slip-proofing
A Transport fork DM 2.5t adjustableF Connecting pin 10cm + Spring cotter 5mmH Eye-lug anchor 15.0 without tie rodI Dokamatic walingJ Tie rod 15.0mm galvanised 0.50mK Multi-purpose waling WS10 Top50 2.00m or
Framax universal waling 1.50mL Super plate 15.0
H
J L
KA
F
I
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18 999291302 - 10/2020
Original Operating Instructions Transport fork DM 2.5t adjustable
Repositioning operation
➤Wheel the table to the pick-up point with the DoKart plus.
➤Set the table down.➤Wheel out the DoKart plus from under the table (the
next table can now be prepared for repositioning).
➤Detach both lifting slings from the 'parked' position and hook them into the crane hook.
a ... Adjustment zone for centre of gravity
➤Raise the transport fork by crane.➤Manoeuvre the transport fork under the table.
➤Pick up the table with the transport fork, move it out and lift it.
➤Set the table down at its new location.
WARNINGRisk of intermediate props dropping out when table is lifted➤ Intermediate props with a Supporting head
H20 DF, and props that are only secured against tipping over, must be removed before the table is lifted.
➤ Intermediate props that are attached by an Intermediate head DF and are not dis-mounted must be pulled in sufficiently far.
WARNING➤ 'Passenger transportation' is forbidden!➤Before repositioning the tableform, remove
any loose items (e.g. fitting boards) from it.➤Check the connections between the floor
props and the tableform before repositioning it.
➤Before lifting, fix the floor props with the fas-tening clamps.
➤During the crane operation, all persons must stay a safe distance away from the transport fork to avoid unsafe conditions and eliminate any hazards or exposure to injury!
Follow the directions in the 'DoKart plus' Oper-ating Instructions!
9270-253-01
9270-240-01
aa
WARNING➤Check the connections between the floor
props and the tableform before setting it down.
➤Before setting the table down, check whether the floor props have been fixed with the fastening clamps.
9270-258-01
9270-209-01
9270-239-01
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Original Operating Instructions Transport fork DM 2.5t adjustable
19999291302 - 10/2020
Dismantling
The Lifting extension bracket is in the 'parked' position.➤Remove the D37 fork-bolt from Position 4.Note:A mobile scaffold tower is needed for doing this.
a ... approx. 2000 mm
➤Raise the entire transport fork by crane.The transport fork is now suspended above the ground.
➤ Insert the D37 fork-bolt (previously removed from Pos. 4) into Pos. 2, and fix it with a d6 spring cotter.
➤Lower the Lifting extension-bracket tube.➤Lower the lifting chain until the crane hook of the sec-
ond strand of the 2-part lifting chain is within reach of Lifting sling 2.
➤Detach Lifting sling 2 from the crane hook and re-attach it in the 'parked' position.
➤Remove the D37 fork-bolt from Position 3.➤Connect the Lifting extension-bracket tube to the
Upright tube, insert the D37 fork-bolt back into Pos. 3 and fix it with the d6 spring cotter.
➤During the crane operation, all persons must stay a safe distance away from the transport fork to avoid unsafe conditions and eliminate any hazards or exposure to injury!
I Fork-bolt, D37M Spring cotter, d6
I Fork-bolt, D37M Spring cotter, d6
9270-205-01
a
9270
-247
-03
4IM
9270-247-02
2
IM
9270-204-01
C Lifting extension-bracket tubeH Lifting sling 2
B Upright tubeC Lifting extension-bracket tubeI Fork-bolt, D37M Spring cotter, d6
9270-203-01
H
C
9270-202-01
B
C
9270
-247
-05
3
I
M
-
20 999291302 - 10/2020
Original Operating Instructions Transport fork DM 2.5t adjustable
➤Remove the D37 fork-bolt from Position 2.
➤Lower the Lifting extension bracket to the ground by crane.
➤Detach Lifting sling 1 from the crane hook and re-attach it in the 'parked' position.
➤ Insert the D37 fork-bolt (previously removed from Pos. 2) into Pos. 1 as a transport lock, and fix it with the d6 spring cotter.
➤Bundle the tag-lines together so that they can be transported safely.
I Fork-bolt, D37M Spring cotter, d6
CAUTIONPinch Point!➤Watch your hands!
E Tag-linesI Fork-bolt, D37M Spring cotter, d6
9270-201-01
9270-247-02
2
MI
9270-257-01
9270-251-01
E9270-247-04
1
IM
-
Article N°[kg] Article N°[kg]
21999291302 - 10/2020
Original Operating Instructions Transport fork DM 2.5t adjustable Component overview
Component overview[kg]Article N°
Transport fork DM 2.5t adjustable 1134.0 586259000Transport fork DM 2.5t adjustable SN 1134.0 586259500
Vertical extension DM 3.30m 240.0 586235000Vertikalverlängerung DM 3,30m
Extension clamp H20 for fork 4.5 586236000Aufsatzklemme H20 für Gabel
Extension profile H20 for fork 34.1 586237000Aufsatzprofil H20 für Gabel
GalvanisedDelivery condition: folded closedFollow the directions in the "Opera-ting Instructions"!
GalvanisedHeight: 352 cm
GalvanisedHeight: 45 cm
GalvanisedLength: 83 cmHeight: 52 cm
-
22 999291302 - 10/2020
Declaration of conformity Original Operating Instructions Transport fork DM 2.5t adjustable
Declaration of conformity
EC Declaration of Conformitypursuant to EC Directive 2006/42/EC.
The manufacturer declares that by reason of its conception and design, the following product
Transport fork DM 2.5t adjustable, art. n° 586259000Transport fork DM 2.5t adjustable SN, art. n° 586259500
conforms – in the version marketed by ourselves – to the pertinent fundamental health and safety stipulations of the relevant EC Direc-tives.The following harmonised standards were applied: ▪ EN ISO 12100:2010 ▪ EN 13155:2009
Person authorised to compile technical documentation (pursuant to European Directive on Machinery Annex II):
Harald ZiebulaJosef Umdasch Platz 1
A-3300 Amstetten
Amstetten, 15/10/2020Doka GmbH
Josef Umdasch Platz 1A-3300 Amstetten
Harald ZiebulaManaging Director
Dipl.-Ing. Peter ReisingerAuthorised Officer, Head of Engi-
neering
Product presentationOffloading on the siteAssemblySetting the fork widthAdditional precautions for edge tables etc.Additional precautions for repositioning two Dokamatic tables jointlyRepositioning operationDismantlingComponent overviewDeclaration of conformity