the epc group is certified according to din en iso 9001...
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EPC GROUP Company Presentation Structure | Business Fields | Engineering & Plant Construction
The EPC Group is certified according to DIN EN ISO 9001:2008
Internationally experienced engineering and plant construction company
More than 200 first-class engineers and employees from many specialized fields
All required services out of one hand
(Construction and infrastructure, Process Engineering, Automation and Control Engineering, Piping etc.)
About us
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Selected References
of EPC Group
History
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German Family business with over 140 years of engineering tradition
The Henkel Family, Founder of EPC Group, has worked for generations in machinery and plant construction
The outstanding quality of the machinery was already winning awards in 1894
Today EPC Group is active in 7 locations in Germany as well as through worldwide representatives
Cryogenic systems
Systems for
compression
and liquefaction of
gases
Air separation
systems
High Purity N2
Generation
Construction
engineering
Infrastructure
Building & civil
engineering
Project management
Pharmaceuticals
Fine chemistry
Specialty chemistry
Company Structure
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Polymers and fibers
Chemistry
Renewable energy
Biotechnology
Engineering services
and infrastructure
Our Services
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Phase 4 Phase 3 Phase 2 Phase 1
Investment Planning
Technical &
commercial
concept
Feasibility study
Process
Development
(Extended) Basic
Engineering
Authority
Engineering
Detail
Engineering
Tendering /
Awarding
Supply of
equipment
Construction /
Installation
Supervision
Documentation
Training
Commissioning
After-Sales
Services /
Maintenance
Revamping
In 5 steps to a complete project.
As a general contractor for infrastructure projects and turnkey industrial plants, we offer all required
services out of one hand.
Phase 5
Engineering Procurement Construction Commissioning &
Operation
Locations of EPC Group
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Locations
Rudolstadt / Thuringia (Head office)
Arnstadt / Thuringia
Alzenau / Bavaria
Moscow / Russia
Leuna / Saxony-Anhalt
Jena / Thuringia
Erfurt / Thuringia
Gera / Thuringia
Wurzen / Saxony
EPC Engineering, Project Supervision & Control of Industrial Projects
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Budget operating resources
Building
Production building
Social and office
building
Outside facilities
Parking areas
Elevator
Workshop
Logistics
Warehousing
Raw material processing
Auxiliary materials
Transport systems
Infrastructure & Side systems
power supply
(electricity)
utility supply (chilled water,
compressed air, nitrogen, ..)
Heating / ventilation/ air
conditioning
electrical/ measuring
and control equipment
lab equipment
Optimization of media consumption, short logistic ways
Core investment Plant Technology
needed space
necessary utility requirements
safety aspects
We play global!
A few selected references from all over the world:
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Production plant for sodium cyanide production (NaCN)
Capacity of 40.000 t/a – process licensor /
Location Dzerzhinsk / Russia
Services of EPC Basic Engineering
Detail Engineering
Supply of Equipment
Construction and
Assembling Supervision
Commissioning
Contract Sum approx. 70 mill. €
Client SAO „KORUND-ZYAN“
Realization 2010 - 2012
Air view, February 2012)
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Construction and modernization of industrial and chemical plants
incl. traffic system development, utility supply and disposal, connection to waste water treatment plant, thermal
power plant
Location Rudolstadt / Germany
Services of EPC General contractor for
optimization and new
construction of plants and
systems, including:
Permit procedure
Authority engineering
Assembling supervision
Commissioning
HSE
(about 40 different projects)
Contract Sum 40 mill. €
Client AlliedSignal/Honeywell/
BASF Performance Polymers
Realization 1996 - 2009
10 General Contracting | 2014 | www.epc.com
Construction and modernization of industrial and chemical plants for AlliedSignal / Honeywell (selected references
PA-granulate mixing system for finished
product blends with bagging station
11 General Contracting | 2014 | www.epc.com
Extraction and SSP
Construction and modernization of industrial and chemical plants for AlliedSignal / Honeywell (selected references)
12 General Contracting | 2014 | www.epc.com
Screen Cooling System for PA-Granulate Installation of 7 vacuum pump stations for 9 vacuum dryers
Conversion of 4 existing polycondensation systems
For PET-chips production from textile fibers to food-grade PET-chips (bottle PET) with simultaneous capacity
increase to 1,000 tons per day.
Location Yanbu / Saudi Arabia
Services of EPC General Engineering
General Contractor
Construction and
Assembling Supervision
Commissioning
Contract Sum approx. 45 mill. €
Client IBN Rushd Saudi Arabia
(a SABIC affiliate)
Realization 2007 - 2009
13 General Contracting | 2014 | www.epc.com
Location Republic of Belarus
Services of EPC General Planning
Equipment Supply
Assembling Supervision
Commissioning
Investment Sum confidential
Client Svetlogorsk Khimvolokno
Realization 2006 - 2007
(of subsequent direct spinning to textile POY - multi-filament yarns)
Assembling of 4 continuous systems for crystallization and drying of
amorphous PET-chips
14 General Contracting | 2014 | www.epc.com
Fraunhofer demonstration centre for polymer synthesis
Location Schkopau / Germany
Services of EPC Plant Design
Permit Procedure
General Engineering
Assembling Supervision
Construction Management
Commissioning
Investment Sum approx. 25 mill. €
Client Fraunhofer Institute
Realization 2003 - 2005
15 General Contracting | 2014 | www.epc.com
Production plant for polyester tire cord
Location Volzhsky / Russia
Services of EPC General Engineering
Delivery of Equipment
Construction and
Assembling Supervision
Contract Sum approx. 43 mill. €
Client SIBUR Holding
(a GAZPROM affiliate)
Realization 2007 - 2009
16 General Contracting | 2014 | www.epc.com
Installation of a PA6 – extraction system
Location Rayong / Thailand
Services of EPC Basic Engineering
Detail Engineering
Supply of Key-Equipment
Commissioning
Assembling Supervision
Contract Sum confidential
Client UBE Nylon Limited
Realization 2008 - 2009
17 General Contracting | 2014 | www.epc.com
Location Mogilev/Republic of Belarus
Services of EPC General Planning
Equipment Supply
Assembling Supervision
Commissioning
Contract Sum approx. 10 mill. €
Client Mogilev Khimvolokno
Realization 2005 - 2006
Plant for production of Polyester – HM/HMLS-yarn
(high-tenacity HM yarn, high-tenacity and low-shrinking HLMS-yarn types)
18 General Contracting | 2014 | www.epc.com
Construction of a fatty acid methyl ester plant 60.000 t/a
Location Neubrandenburg / Germany
Services of EPC Turn-Key Contractor
General Engineer
Contract Sum approx. 26 mill. €
Client Emerald / NTR plc.
Realization 2005 - 2006
(incl.seed pressing unit and unit for production of glycerine in pharmaceutical quality)
19 General Contracting | 2014 | www.epc.com
Esterification Plant 40.000 t/a
Location Malchin / Germany
Services of EPC General Contractor within a
Consortium
Permit Procedures
Commissioning
Contract Sum approx. 14 mill. €
Client RVV Malchin
Realization 2003 - 2004
20 General Contracting | 2014 | www.epc.com
Location Tehran, Iran
Services of EPC Consulting
Basic and detail engineering
Manufacturing
Equipment supply
Erection and assembly
Commissioning
After-sales services
Investment Sum 1.4 mill. €
Client Tehran Oil Refinery
Realization 2010
21 General Contracting | 2014 | www.epc.com
Air separation plant, model NG NG 1000 T-S for production of gaseous and liquid nitrogen
Location Perm, Russian Federation
Services of EPC Basic engineering
Detail engineering
Foundation planning
Preparation of authority
engineering
Manufacturing of equipment
Supervision of erection at
plant site
Commissioning / Start-up
Trainining
Investment Sum 6.8 mill. €
Client Cryogastech CGT for
GASPROM
GASENERGOSETJ
Realization 2013
22 General Contracting | 2014 | www.epc.com
Plant for production of Liquid Natural Gas (LNG), model LNG 1500
Location Chabarovsk,
Russian Federation
Services of EPC Basic engineering
Detail engineering
Foundation planning
Preparation of authority
engineering
Manufacturing of plant
equipment
Supervision of erection at plant
site
Commissioning / Start-up
Trainining
Investment Sum 7.0 mill. €
Client Cryogastech CGT for
GASPROM GASENERGOSETJ
Realization 2013
23 General Contracting | 2014 | www.epc.com
Plant for production of Liquid Natural Gas (LNG), model LNG 1500
Capacity lift and polymer diversification
Location Bobingen / Germany
Services of EPC Basic Engineering
Detail Engineering
Project Management
Consulting
Contract Sum confidential
Client TREVIRA
Realization 2002 - 2004
(textile PET production, PET polymer production line, specialities PET POY/FOY spinning plant)
24 General Contracting | 2014 | www.epc.com
Location Leuna / Germany
Services of EPC Process Design of Crucial
Process Stages
Basic Engineering
Permit Prodedures
Process Control System
Assembling Supervision
Investment Sum approx. 40 mill. €
Client Chemtec Leuna GmbH
Realization 1994 – 2006 (latest expansion)
(several parallel manufacturing systems in sucessive expansion stages)
Multi-product plant for production of special chemicals and
pharmaceutical intermediate agents
25 General Contracting | 2014 | www.epc.com
Silicon ingot factory of Schott Solar
Location Jena / Germany
Services of EPC Conceptual Study with Site
Selection
Permission Procedure
Engineering for Civil,
Infrastructure and Utilities
Construction Management
Investment Sum approx. 300 mill. €
Client Schott Solar Wafer GmbH
Realization 2007 - 2009
27 General Contracting | 2014 | www.epc.com
Production unit for pharmaceutical agents: scale – up center bielefeld
Location Bielefeld / Germany
Services of EPC Plant design
Authority engineering
Basic engineering
Detail engineering
Commissioning
Supervision / Controlling
Contract Sum confidential
Client Baxter Oncology GmbH
Realization 2002 - 2003
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Location Wolfen / Germany
Services of EPC Basic engineering
Detail engineering
Delivery of equipment
Supervision of erection and
Start – up
Contract Sum confidential
Client Sensient Technologies
(Syntec)
Realization 2002 - 2004
Production plant for special chemicals
Mono-product plant with multi-product character, synthesis and distillative fine purification
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Location Arnsdorf / Germany
Services of EPC Turn-Key Contractor
Contract Sum Confidential
Client ROMONTA GmbH
Realization 2003 – 2004
Pilot plant for production of special waxes
(max. capacity 2.000 t wax compounds per year)
30 General Contracting | 2014 | www.epc.com
Expansion of a production plant for electrodes of Lithium ion batteries
Location Kamenz / Germany
Services of EPC Basic Engineering
Detail Engineering
Delivery of equipment
Investment Sum confidential
Client Ionity AG
Realization 2002 - 2003
31 General Contracting | 2014 | www.epc.com
Capacity lift and plant re-design
Location Melbourne, Australia
Services of EPC Development
Basic Engineering
Investment Sum confidential
Client confidential
Realization 2004
(to expand the capacity from 120.000 t/a to 195.000 t/a)
32 General Contracting | 2014 | www.epc.com
Location Rudolstadt / Germany
Services of EPC Permit Procedures
Engineering Services for
Assembling and
Project Management
Consulting
HSE
Contract Sum confidential
Client Aeropharm / Hexal / Sandoz
Realization 2006 - 2008
New production building of Aeropharm company (HEXAL – Group)
33 General Contracting | 2014 | www.epc.com
Location Rudolstadt / Germany
Services of EPC Infrastructure Engineering
Project Supervision
HSE
Contract Sum confidential
Client Paper Factory „Adolf Jass“
Realization 2004 - 2006
Infrastructure engineering for a paper factory „Adolf Jass“
(incl. traffic system development, utility supply and disposal, connection to waste water
treatment plant, thermal power plant)
34 General Contracting | 2014 | www.epc.com
36 General Contracting | 2014 | www.epc.com
► PVC Plants
Germany Schkopau Plant capacity: 2 – 90 kT/a
Ukraine Kalusch, Dneprodsershinsk Plant capacity: 60 kT/a
Bulgaria Dewnja Plant capacity: 12 kT/a
Taiwan Dahin Plant capacity: 200 kT/a
37 General Contracting | 2014 | www.epc.com
► Polyamide Plants
Germany Guben, Rudolstadt-Schwarza, Leuna Plant capacity: 3,5 – 11 kT/a
Romania Savinest Plant capacity: 2,5 – 16 kT/a
Bulgaria Vidin Plant capacity: 2,5 – 7,2 kT/a
Slovenia Ljubljana Plant capacity: 7,2 kT/a
China Quingjiang Plant capacity: 8 kT/a
Belarus Grodno Plant capacity: 6 kT/a
Uzbekistan Fergana Plant capacity: 3,5 - 14 kT/a
38 General Contracting | 2014 | www.epc.com
► Caprolactam Distillation Plants with Thin-film-evaporator
Germany Leuna
Plant capacity: 10 – 60 kT/a
Russia Togliatti, Schokino, Dsershinsk,
Kemerowo, Grodno, Kuibyschew
Georgia Rustawi
Ukraine Ttscherkassy
Plant capacity: 25 - 80 kT/a
Thailand
Plant capacity: 80 kT/a
39 General Contracting | 2014 | www.epc.com
Household
chemical plants
NaCN plants
► Other chemical plants
Glycol plants
Ammonia sulphate crystallization
Household chemical plants
NaCN plants
Fatty acid destillation plants
Polyester resin plants
NACI plants
Detoxication plants
Phenolic resin plants
Lead sulphate plants
…in Germany, Russia, Slovakia, Moldavia
Pressure catalysis plants
Plastic recycling plants
Flue gases scrubbing plants
Manganese sludge processing plants
Reactor plants for cyanide
Aluminium mixing plants
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Processes owned and patented by EPC Group
PETvantage®
Customized revamping / debottlenecking for maximization of efficiency
of existing PET polycondensation plants with minimum investment.
This could also be applied for product conversions, such as from textile
to bottle-grade PET, alternative raw materials such as DMT or PTA or for
reduction of additive consumption.
Variyarn TM
Innovative, modular spinning system for flexible and efficient production
of specialities for filament yarn industry. The individually adjustable
operation parameters, an optimized melt process control and the highly
precise dosing are the ideal conditions for a modern, profitable
production of small batch sizes.1
EPC InsidePET ®
Pioneering technology, tailor-made process control software for PET
polycondensation plants. Intelligente software for automatic counter-
action in case of deviations in raw materials, for constantly high product
quality.
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Processes owned and patented by EPC Group
EPC PAtraction
In the food industry high quality requirements need to be fulfilled for PA6-
chips (extract content). Additionally, the recovery of lactam from the
extraction water needs to be performed which is normally only possible
at a high power consumption. EPC has developed a special extraction
process that turns one or other extractors into „multi-zone“ extractors.
EPC PAplant
New installation and reconstruction of polyamide plants for production of
PA6 and PA6.6 chips for downstream processing to textiles, technical
applications and engineering plastics. Besides of the constantly high
product quality, the process developed by EPC leads to a considerable
reduction in building and equipment costs.
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Processes owned and patented by EPC Group
EPC Cell
Alternative process for production of cellulose fibers. Together with a
renowned German textiles institute, a process for alternative production
of the spinning solution and of the cellulose spinning has been
developed.
EPC Varipilot
Continuous or batch-wise operation of pilot plants for polymer industry
(PA6, PA6.6, PET, PBT, PTT etc.) for small-scale production and
production of specialties, additives or masterbatch systems.
EPC Arselon
Process for production of synthetic technical, temperature and flame
resistant yarns (wet-spinning process in sulphuric acid with subsequent
washing and conditioning of the yarns, procuction can be performed as
endles filament yarn as well as for staple fibers.
EPC Aquantage
Waste water processing system for the polymer industry. The system is
outstanding because of the low operating costs, combined with a high
recovery grade of more than 80 % of the occurring waste water.
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Processes owned and patented by EPC Group
EPCat ®
New process developed by EPC for removal of hydracine sulphate from
spin bath solution for production of polyoxadiazol, by using the catalyst
„EPCat 05“ (developed and patented by EPC).
EPC Variplant
Polyester polycondensation technology and plant design in ‚single-line‘
process for capacities between 100 – 900 t/day as well as in ‚multi-line‘
process with capacities up to 2,000 t/day für production of bottlegrade
and textile PET qualities.
Other processes and patens held by EPC Group:
EPC3Revers – EPCvaricycle - EPCvarimelt - EPSloop® - EPCGeoCycle - EPCvaripipe - EPCvariPET® - EPCvariyarn® - EPCPANefit - PCvantage
Cooperation of EPC Group with licensing partners
Support by the licensor by:
Training of operator staff
Supply of experiences (for safety and
operation issues)
Start-up and commissioning support
Support in certification procedures
Advantages :
Financing of the license fee is
possible
Licensor has a German contract
partner
ONE contact partner for the
Licensor for all issues of a project
LICENSORS of EPC Group: Evonik, CyPlus, Vestolit, Romonta, BASF,
DOW, SCHOTT, GEC Silicon Solutions
Licensor Bank
Client
License agreement Financing
Turnkey
contract (incl. license)
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Polycarbonate production process
(phosgen-free process for production of high-performance polymers)
PAN (polyacrylnitrile) production process
Polyamid and PET production process
Other processes developed and owned by EPC Group
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Example for a successful cooperation:
Carbon Fiber Production Plants
(in cooperation with Trützschler, Eisenmann, Ruhstrat)
Clients and Partners
A few of EPC`s satisfied clients and partners
48 General Contracting | 2014 | www.epc.com
Nanocellulose New Bio Polymer Production
Technology
Innovation of EPC Static cultivation and continuous
Pilot plant for small scale production
Winning an award in the State of
Thuringia / Germany in 2010
Plant for continuous production of Nanocellulose
(Bacterial synthesized Nanocellulose)
XIII. Innovation award Thuringia 2010
INDUSTRY & MATERIAL
A w a r d W i n n e r
Continuous generation of the innovative biopolymer nanocellulose
49 General Contracting | 2014 | www.epc.com
Let‘s move forward together!
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EPC Engineering Consulting GmbH
Mr. Tim Henkel
Managing Director
Contact
Breitscheidstraße 152
07407 Rudolstadt
Germany
Phone: +49 36 72 / 302 300
E-Mail: [email protected]
www.epc.com