the end of physical testing material genome decode grains
TRANSCRIPT
Sentient Corporation
Sentient Confidential
The end of Physical Testing
Material Genome
Decode Grains like Genes.
Lowering the Cost
of Off Shore O&M
Advanced Energy Conference
October 13, 2011
Who is Sentient ?
Sentient Confidential2
• In R&D since 2001 (DARPA)
– Purdue - Ohio State - Cornell
• verified October 2010 (NASA)
– 7 Commercial Pilots 2011
– 8 SBIR’s projects $3M Backlog
– TEAM of 15 - 6 PHD; 5 Masters Degree
– Grain Level Contact Surface & Lubrication
– Idaho Falls, ID & Niagara Falls, NY
• Design for Life, Maintenance & Remanufacturing Goals
– No physical testing
– Reduced # of Sensors
– Years Zero False Alarms in CBM-PHM
– Harvest worn parts, inspection & repair.
• Sentient O&M Goals
– Wind Turbines 1 & 3 Cent Kw/hr
– UAV’s – Reduce by $1,000 per flight hour.
– Helicopters –Reduce $200 per flight hour.
$54B
Bearing Market
Ae
rosp
ace
& D
efe
nse
Pro
cess &
Tran
spo
rtatio
n
$500 Billion Market :
Contact Surface
“Friction”
- $1B Engineering
- $10B Maintenance
- $100B Remanufacturing
Expanding to New York StateRenovate & Preserve - Schoellkopf Hall - Niagara Falls – New York
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Sentient’s R&D Pedigree
4Sentient Confidential
AEROSPACE & DEFENSE ENERGY
Sentient Platform Pedigree Experience and Milestones
2004
2008
2010
6
2013
Mechanical Design Engineering & Test Software
Condition Based Maintenance & Remanufacturing Sensor & Software
Bearing Life Microstructure Research
NASA – Sentient ’s CLP™ Bearing & Gear Fai lure Init i ation First Val idation October 2010
Gear Life Microstructure Research
Variability Research
Sentient Confidential
Sentient Confidential
Dr.AdrijanRibaric CLPEngineer
Education: Mechanical Engineering PhD, MSc– University of Arizona Nov.2011 Naval Archi tecture MS, BSc – Duisberg Universi ty Background: Sentient – Since 2011 U. Of Arizona Research – 6 years Bosch Rexroth AG
Expertise: Mult i -body Dynamics Chain & CVT Gear element s imulat ion Dynamic v iscoelast ic model ing Office Loc: Idaho Fal ls , ID
Dr. Adrijan Ribaric Lead Scien st – Mul Body
Since 2006 Since 2006
Chief Scien st Gear Bearing Variability Drivetrain
Sentient Scientists
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Sentient’s Breakthrough?
The Material Genome
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LIKE GENES DECODE
FAILURE FOR
HUMAN LIFE EXTENTION
WE DECODE THE MATERIAL
FAILURE GRAINS FOR
MACHINE LIFE EXTENTION
We call it a DigitalClone™ Model
1980 1990 2001
Miners Rule
CADFEA
1945
Seeded Fault Test plus
Long Crack Propagation
200Grains
Nucleation
Sub 1
Grain
ContractSurface
Traction
Lubrication
Assembly
Initiation 2
GrainsShort Crack
20Grains
2003 2007
Old WayPhysical Testing + Statistics Era
New WayNo Physical Testing Era
October 2010
Har
d D
olla
r V
alue
Old way vs new
What is a 3rd Generation Life ModelS
entient Confidential
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1st Gen
Physical Test plus Miners
Rule
2nd Gen
Physical Test Plus FEA +Calibration
Static Components
3rd GenZero
Physical Test
Contact & Assembly
Physical Test
DigitalClone Component Sensor Gen 3 Wireless, extreme environment, energy harvesting, Vibration with
Oil Condition & Debris planned in Gen 4
Sentient Confidential 9
Vibration
Sensor +
DIgitalClone
Sensor
DigitalClone
High Value Asset for
Remanufacture
Sensor Reader
Wireless Transmission
Generation 1 Sensor
Generation 2 Sensor
Generation 3 Sensor
Generation 5 Sensor
Oil Sensor
Generation 4 Sensor ReMAN
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DigitalClone™
Sentient [email protected]@sentientscience.com
The Rust Belt will Rise Again through Sentient Innovation and local domain experts
"We can’t solve problems by using the same kind of thinking
we used when we created them."
Albert Einstein