the designer's book of packaging dielines

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PACKAGING & DIELINES THE DESIGNER’S BOOK OF PACKAGING DIELINES

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Page 1: THE DESIGNER'S BOOK OF PACKAGING DIELINES

PACKAGING &DIELINES THE DES IGNER ’S BOOK OF PACKAGING DIEL INES

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Page 2 Packaging & Dielines | designpackaginginc.com

CONTENTSSHOPPING BAGS 4

RIGID BOXES 20

FOLDING BOXES 46

GIFT CARD CARRIERS 104

LEGEND

Trim Line

Glue Area

Self Adhesive Strips

Grey Board

Fold Line

L

L

W

W

H

H

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HELLOThe team at Design Packaging whole-hear tedly believes in the value of collaboration, and the generosity of idea sharing. The Creative Division @DesignPackaging creates multiple structural comps weekly as par t of our evolutionary design process. That process relies on sketching and proto-typing as a means to innovate by testing new folds, new unveiling processes, and new material combinations that meet the specific goals set by every project.

So many of these explorations in design, geometry, and unveiling go unused that we would feel selfish not sharing them with the packaging design community. We have also included dielines for many packaging standards, for some of the more common applications that can serve as a star ting point to evolve into more complex structures.

We appreciate the suppor t of Andrew Gibbs and the community created by his team at TheDieline, to them we extend our thanks. We hope you enjoy this book and are able to share the inspiration you find within its pages as well.

Thank you,

Evelio Mattos Creative Director

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SHOPPING BAGSThe embodiment of a brand, it’s promises, values, mission can be felt in the tactile qualities of a shopping bag handle, the sound of it’s paper, and the strength of it’s structure. Beyond their utilitarian function or ser vice as walking billboards, shopping bags communicate their message in a flash through well designed visual cues. We’ve provided several shopping bag templates in the pages that follow, each template can be scaled to meet your brand’s specific needs. We recommend that you always print out the dielines to confirm dimensions, propor tions, user experience, and that the structure is what you envisioned prior to applying ar twork.

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EURO-STYLE SHOPPING BAGThe Euro-style shopping bag is defined by it’s reinforced turned edge along the top of the bag. This fold provides added rigidity and

differentiates the bag construction by commanding a level of luxury. The turned edge is accented by either using a four knot, or vanishing type handle to elevate the tactile experience.

BOTTOM BOARD

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TRIANGLE BAGThe Triangle Shopping Bag is a specialty bag most often found carrying three bottles of a fine wine, with a simple insert

construction protecting the bottles. Due to it’s angled footprint, this bag is best used as a taller structure with a narrower footprint to maintain a level of comfort when carried.

BOTTOM BOARD

DIVIDER INSERT

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PLEATED SHOPPING BAGThe Pleated Shopping Bag is a specialty retail shopping bag that alludes to the future of retail through facets, folds, and contrast.

VALLEY FOLD

BOTTOM BOARD

PEAK FOLD

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GIFT WRAP BAGThe Gift Wrap Bag is a simple solution that allows fast and easy gift wrap behind the counter or at the cashwrap stand within

retailers. By utilizing a heavier board, you may be able to eliminate the need for an internal box completely.

RIBBON OPENING

BOTTOM BOARD

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DIECUT HANDLE BAGThe Diecut Handle Bag is a standard shopping bag on the lower end of the pricing spectrum. It’s simplicity is derived from the

die cut vs. requiring a hand-applied handle. The die-cut handle will require a reinforcement board under the turn top to provide the adequate structure to carry the appropriate weight for the internal volume of the bag.

BOTTOM BOARD

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DIECUT HANDLE BAG WITH FLAPThis is an evolution of the die-cut handle bag, elevating the look and feel of the die cut through the use of magnets and flap closures. It’s simplicity is derived from the die cut vs. requiring a hand-applied handle. The flap and handle area will need a

reinforcement board to provide the structure required to hold the client’s specified product weight without tearing.

MAGNETIC CLOSURES

BOTTOM BOARD

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NWPP TOTE BAGThis synthetic non-woven polypropylene shopping bag provides a reusable solution for retailers, which can be produced

both in a laminated and unlaminated option. Handles are variable as they can be made of self material, or a new material can be introduced as an accent to the overall design.

FRONT

LEFT GUSSET RIGHT GUSSET

BACK

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RIGID BOXESRigid boxes are often seen in luxury packaging because of the weight, strength, and firmness conveyed by their structure. These dielines for rigid boxes, focus on the paper wrap that is applied to the exterior of the heavy weight chipboard (grey board) that give the boxes their structure. The interior of rigid boxes are often wrapped by a paper liner that carries a consistent look and feel throughout the unveiling experience. We recommend that you always print out the dielines to confirm dimensions, propor tions, user experience, and that the structure is what you envisioned prior to applying ar twork.

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2-PIECE RIGID BOXThe 2-Piece Rigid Box, also known as a rigid set-up box, consists of a base and lid. Lid to base proportions depend on

design and personal taste. A deeper lid or full telescoping lid can at times elevate perceived value.

LID

BASE

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COLLAPSIBLE RIGID TRIANGLE BOXThe Collapsible Rigid Triangle Box creates unique opportunities for application and user experience. It’s space-saving

collapsibility is created by the left and right folding panels.

COVERBOARD EXTERIOR

COVERBOARD INTERIOR

LEFT EXTERIOR

RIGHT EXTERIOR

LEFT INTERIOR

GLUES TO COVERBOARD

RIGHT INTERIOR

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RIGID FLIP TOP BOXThe Rigid Flip Top Box and its segmented two-hinge lid can be closed through several methods: sleeve, ribbon closure or magnets.

The lid rests securely in place on the interior wall, while the interior cuff panel provides a stopping point.

LID INTERIOR

BODY EXTERIORINTERIOR WALL

INTERIOR CUFF PANEL

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WIDE TRIANGULAR FLIP-TOP BOXThe Wide Triangular Flip-top box, is best used with an insert to hold an individual product. The angled flip top gives the user an

alternative to the standard horizontal/vertical haptic motion.

TOP HALF BOTTOM HALFHINGE

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DRAWER BOXThe Drawer Box is made up of two components: a sleeve and a drawer. Being held together through friction, the drawer should

pull forward in one smooth motion to reveal the product inside.

DRAWER

RIBBON LOOP

OUTER BOX

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BUCKLE BOXThe Buckle Box is a simple closure system inspired by a belt buckle. The left and right flaps meet together and interlock when

closed, and lifts one by one when opened for a unique unveiling experience. This closure utilizes hidden magnets to lock it in place.

EXTERIOR

INTERIOR

LEFT BUCKLE

RIGHT BUCKLE

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ANGLED CUFF RING BOXThe Angled Cuff Ring Box, is a simple evolution of the standard hinged ring box. The interior cuff allows the exterior lid and base

to create this sharp, modern shape while the ribbon pull provides softness and interactivity.

BOX EXTERIOR

BASE LID

HINGE

BOX INTERIOR

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PEDESTAL BOXThe Pedestal Box is a two-piece construction that allows the product to be displayed and held securely on a platform

for merchandising at retail, and provide a dramatic presentation when opened.

LID INTERIOR

LID EXTERIOR

BASE INTERIOR

BASE EXTERIOR

CUFF PLATFORM

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DRAWBRIDGE BOXInspired by drawbridge towers, this box can be designed with either a separate lid (pictured) or a hinged top that when opened,

allows the front panel to be lowered by the user revealing the product.

LID INTERIORLID EXTERIOR

BASE INTERIORBASE EXTERIOR

FOLD OUT PANEL

FOLD OUT PANEL

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RIGID COLLAPSIBLE BOXThe Rigid Collapsible box is a space-saving solution that allows for a rigid box presentation, but with

the convenience of a folding box. The box can stack flat behind the counter at retail, and popped open upon purchase.

GLUES TO BOARD

LEFT

GLUES TO BOARD

RIGHT

ADHESIVE TAPE

RIGHT

LEFT

HIDDEN MAGNETIC CLOSURES X2

LEFT INTERIOR BOX BOARD WRAP

RIGHT INTERIOR BOX BOARD WRAP

INTERIOREXTERIOR

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CUFF BOXThe Cuff Box is a two-piece construction with a cuff glued to the interior walls of the base that can either be exposed (pictured),

or hidden within the lid to reveal the detail when opened.

LID BASE

LID CUFF

BASE CUFF

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2-TIER BOXWhat at first seems like a simple box, delivers it’s layered impact upon unveiling. The top tray pulls away to reveal the contents of

the bottom tray. The hinged construction delivers a dramatic display once opened.

LID EXTERIOR

LID INTERIOR

SHELF EXTERIOR X 2

SHELF INTERIOR X 2

HINGE EXTERIOR

HINGE INTERIOR

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FOLDING BOXESFolding boxes are typically used for secondary product packaging when competing on shelf for consumer attention. Folding boxes are a more cost effective option to rigid boxes because they use a card stock that can be directly printed and diecut. Card stocks come in various weights, and we recommend testing what works for your application before deciding on a final material. Stocks range from 10pt to 18pt and above in either coated or uncoated surfaces. We recommend that you always print out the dielines to confirm dimensions, propor tions, user experience, and that the structure is what you envisioned prior to applying ar twork.

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ANGLED SIDE BOXThe Angled Side Box has a multi-faceted presentation that is able to collapse flat, and pop up easily for fulfillment. The front

triangular surface provides an angled canvas for artwork that stands apart compared to vertical, flat boxes.

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ANGLED SIDE BOX WITH HANDLEA variation of the Angled Side Box (see previous page), is a taller version with handles. This construction also collapses flat

and pops up easily for fulfillment.

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AUTO-LOCK BOTTOM BOXThe Auto-Lock Bottom Box is a construction that allows boxes to collapse flat and pop-up in one swift motion. The unique

bottom construction automatically locks while providing strength and support to the weight of the product within.

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CHAMFERED CUBEThe chamfered cube presents the product through it’s window and creates a dramatic silhouette. The chamfered bottom allows

the box to be displayed in a 45º with an angled front panel, rather than the standard 90º with vertical panel.

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COMPOUND SIMPLEX BOXThe Compound Simplex Box is often used in retail as gift packaging due it’s simple lid and base pop-up construction. Two of the

side panels fold up, while the other two panels are folded in and secured by notches built in to the die lines.

LID

BASE

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CURVED SIDE BOXThe Curved Side Box is an evolution of the standard tuck-top boxes presenting itself with curved facets, folds, and angled footprint.

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CURVED SIDE BOX IIThis Curved Side Box II is a variation of the previous curved side box presenting itself with more

cathedral facets, folds, and angled footprint.

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DOUBLE-FOLDING BOXThe Double-Folding box creates two separate compartments under one lid and base that can be scaled individually.

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HOUSE BOXThe house box remains closed by interlocking the flaps on it’s roof that can be easily opened to reveal the product inside.

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HANGING SMARTPHONE CASE BOXThe interactive presentation of this box looks beautiful hanging on a peg, but the real charm is the moving insert that holds the

case in place. When the box is opened, the connected insert slides down, displaying the case vertically.

Click to See More

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1-PIECE DOUBLE-WALL FOLDING BOXThis 1-piece box is a retail standard behind the counter. “Double wall” refers to the thickness of the lid and base

as it folds in to itself for added rigidity.

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1-PIECE TUCK BOX WITH INSERTTuck boxes fold flat, and any inserts typically require a separate component. In this case, we have designed the insert to

be part of the main structure. The box also collapses flat at an angle through a unique construction.

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1-PIECE TUCK BOX WITH SLOTTED INSERTTuck boxes fold flat and typically any inserts required are a separate component. In this case, we have designed the insert

to be part of the main structure. The base consists of a 1,2,3 bottom requiring no glue and assembles easily at retail.

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PILLOW BOXThe pillow box is a standard container that remains flat until the side flaps are closed, which

creates the convex pillowy structure this construction is known for.

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POINTED CAP BOXAn exploration in folds and closures, this box provides a large angled billboard area that breaks up the monotony of the retail shelf.

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POLYGONAL BOXThis study in geometric shapes is able to be stored flat, and pop open quickly for ease of use. The multi-faceted panels create a

beautiful interplay with light and shadows making this little concept a keepsake.

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PYRAMID BOXThe Pyramid Box sits solidly in place, held together by an elastic band. The box then blossoms open to reveal

the product once the elastic is removed.

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PYRAMID TOP BOXA variation of the Pyramid Box (previous page), this box provides a vertical presentation that is held together by a threaded satin

ribbon that is then tied in to a bow. It’s able to open and close with ease for fulfillment and unboxing.

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LONG BOXThe Long Box has two drawbridge-like doors that swing open to reveal the contents inside the box. Perfect for pastries

or apparel (though not together), this box is glue-less, and versatile enough to accommodate a variety of products.

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TRIANGULAR BOXThe Triangular Box features an inverted diamond-like construction that secures in place with a locking tab. The glued fold-over

flaps add rigidity and a finished edge.

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THREADED 2-PIECE FOLDING BOXThis ultra-interactive, threaded two-piece box squeezes to half it’s height using a bellows-like action. The lid utilizes a twisting,

threaded action to separate it from it’s octagonal base.

Click to See More

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FACETED DIAMOND BOXThe Faceted Diamond Box is a simple structure that will require a closure mechanism consisting of either a decal,

a ribbon tie, or cherry-locks on each flap to keep it secured.

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TWIST TOP GIFT BOXThe Twist Top Gift Box is a perfect way to present a bottle of wine complete with a dramatic twist-top closure. This box

accessorizes beautifully with a wide ribbon tied around the neck of the closure and nestled in the middle die cut.

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BOTTLE CARRIERThis bottle carrier concept is a simple structure that works best utilizing a micro-flute corrugate for strength as a stand-alone

element, or in conjunction with a telescoping lid . The chevron diecuts allow a peek inside while the top can be used as a handle.

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DISPLAY BOXThis display box is based on one of our childhood favorite packaging structures: crayons. The level of interactivity and displaying

action makes this a winner for cosmetics, or anything requiring a little extra user interaction.

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PIN-WHEEL TAKE OUT BOXThe Pin-Wheel Take Out Box is a variation on the traditional Chinese take out box, except with a twist (no pun intended).

The flaps layer over each other and lock in place in a swirl motion, giving it a more playful look.

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HANGING FACETED WINDOW BOXWe’re fascinated with facets. This simple structure folds flat, and pops up into a sharp-looking geometric compartment.

It’s ready to hold and display socks, tech gear, or anything else needing a distinct tactile presentation.

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SLANTED TUCK BOXThe Slanted Top Box, is a perfect solution for products residing on the lower shelves at retail. The top presents product

information at an angle, making it easy to locate the product for busy shoppers. The angled dust flaps fold in, securing the product.

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GIFT CARD CARRIERSGift card carriers provide the gift aesthetic to a relatively boring flat plastic card. The balance between scale, unveiling, and material waste walks a fine line. The unveiling process of a gift card carrier has to meet three criteria: create anticipation upon receiving, provide adequate space for personalized messaging, and delay direct access to the gift card through a simple unveiling process. Meet these three criteria to create a memorable sense of value and thoughtfulness in the act of gifting a plastic gift card. We recommend that you always print out the dielines to confirm dimensions, propor tions, user experience, and that the structure is what you envisioned prior to applying ar twork.

Page 106: THE DESIGNER'S BOOK OF PACKAGING DIELINES

Page 106 Packaging & Dielines | designpackaginginc.com

TRI-FOLD GIFT CARD CARRIERThe Tri-Fold Gift Card Carrier provides volume and creates adequate space on the fold-over flaps for branding as well as

personalization. It instantly makes this carrier a keepsake long after the cards value has been monetarily depleted.

Page 107: THE DESIGNER'S BOOK OF PACKAGING DIELINES

Page 107 Packaging & Dielines | designpackaginginc.com

Page 108: THE DESIGNER'S BOOK OF PACKAGING DIELINES

Page 108 Packaging & Dielines | designpackaginginc.com

A-FRAME GIFT CARD CARRIERNot all gift card carriers need to be flat. This A-frame carrier is perfect for merchandising at cashwrap with it’s large billboard

areas, while the flat base allows it to stand up and be noticed.

Page 109: THE DESIGNER'S BOOK OF PACKAGING DIELINES

Page 109 Packaging & Dielines | designpackaginginc.com

Page 110: THE DESIGNER'S BOOK OF PACKAGING DIELINES

Page 110 Packaging & Dielines | designpackaginginc.com

WAVE GIFT CARD CARRIERNo waves no glory. This surf-inspired gift card carrier opens to reveal a barrel wave that will get the user super stoked.

The simple construction utilizes a row of slits on the wave strip that when glued, creates an experiential moment.

Click to See More

WAVE STRIP

COVER

CARD FRAME

Page 111: THE DESIGNER'S BOOK OF PACKAGING DIELINES

Page 111 Packaging & Dielines | designpackaginginc.com

Page 112: THE DESIGNER'S BOOK OF PACKAGING DIELINES

Page 112 Packaging & Dielines | designpackaginginc.com

DOWNLOAD INSTRUCTIONS1. Click on Share.

2. Click on Download.

3. Open the PDF in Illustrator to desired page.

Page 113: THE DESIGNER'S BOOK OF PACKAGING DIELINES

Page 113 Packaging & Dielines | designpackaginginc.com

CREDITSEVELIO MATTOS, Creative Director at Design Packaging | GEORGE BERNAL, Production Ar tist

ROB REPTA, Senior Packaging Designer | JOHNATHAN TURNER, Structural Packaging Designer

THANK YOUEstablished in 2007, the Dieline remains the industry’s source for package design, ushering a new wave of designers and enthusiasts.