the company - applied membranes, inc....the company ® 2325 cousteau ct. vista, ca 92081 (760)...
TRANSCRIPT
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The Company
®
2325 Cousteau Ct. Vista, CA 92081 (760) 727-3711 (760) 727-4427 www.appliedmembranes.com [email protected]
Industry Leader in RO Expertise and Membrane Applications since 1983™
Distributed By:
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Contents
1.AThirstyWorld 42.LetterfromtheBoard 63.TheMultipleTalentsofUltrafiltrationintheWaterTreatmentTechnologyMix 94.TechnologyatitsBest:inge‘sMethods,ProductsandSolutions 15
Just20nanometers.Thatisthesizeoftheporesofthehigh-techmembranesthatwaterpassesthroughduringultrafiltration:3,000timessmallerthanthediameterofahumanhair.
Healthandpuritybeyondthevisible: inge ultrafiltrationmembranesprovideareliablemeansof removingsuspendedsolids,bacteria,germsandviruses frompollutedwater.Asophisticated,proventechnologythatenableswatertreatmentonanindustrialscale.Providingpurewaterforpeopleeverywhere.
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1. A Thirsty World
Providingpeopleallovertheworldwithcleanwaterisoneofthekeychallengesofthefuture.
Bycombiningoursenseofsocialresponsibilitywithoursuperbultrafiltrationandwatertreatmenttechnologies,westrivetofaceuptothischallengewhilemakingsustainableuseofthebusinessopportunitiesitrepresents.
Currently,around2.4billionpeopleliveinregionsthathavescarcewatersupplies.Thatisalmostathirdoftheworld‘spopulation.Meanwhile,1.1billionpeopledonotevenhaveregularaccesstocleandrinkingwater.Ontopofthesebasicneeds,waterasarawmaterialalsohasvitalindustrialuses.Fewproductionsectorsareasdependentonpreciousdropsoftheworld‘slimitedfreshwaterresourcesasagriculture,whichaccountsforaround70%oftotalwaterconsumption.Andeventheenergysectordependsonwater,withtheproduc-tionofan80-litretankfulofbiofuelrequiringtheinputof320,000litresofwater,whilecoal-firedpowerplantsandnuclearpowerstationsrequirelargequantitiesofspeciallytreatedandcleanedwatertouseascoolingandprocesswater.
Itis,ofcourse,truethatthereisanabundantsupplyofwateronourplanet:eventhough98%ofglobalwatersuppliestaketheformofsaltwater,theremainderoffreshwatercouldcomfortablycovertheworld‘swaterrequirementsofaround7,500cubickilometresperyear.Yettheproblemisthatthisfreshwaterisunevenlydistributedandisavailableinvaryingdegreesofquality.Apartfromgenerallyencouragingpeopletosavewater,theonlysolutionsarethevarioustechnologiesthatcanbeusedtopurifywater.
Asoneoftheworld‘sleadingultrafiltrationcompanies,thisiswhereweseetremendousopportunities.Andthatiswhyweareintensifyingourtechnologydevelopmentefforts,expandingourcapacityanddevelopingultrafiltrationintoasuperioralternativeintherealmofwatertreatment.Thesuperbreliabilityofouruniquelydesignedproductsopensupbrandnewapplicationsforultrafiltrationincombinationwithotherwatertreatmentmethods,rangingfromseawaterdesalinationandwastewaterpurificationtothetreat-mentofindustrialandprocess
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Ouruniqueproductsprovidereliableandeconomicalwatertreatmentsolutions:
Multibore® Membrane
ThepatentedMultibore®membranetechnologycombinessevenindividualcapillariesinahighlyrobustfiber–anarrangementthatsignificantlyincreasesthemembrane‘sstabilityandeliminatestheriskoffiberbreakage.Themembraneprovidesasecurebarrieragainstsuspendedsolids,bacteria,virusesandothermicroorganismsandsuppliesaconsistentlyhighleveloffiltratequality,evenincaseswherethecompositionoftheoriginalwatervaries.
dizzer® Modules
Compactandhigh-capacityultrafiltration.Thankstoanoptimumhydrodynamicdesigncombinedwiththetop-notchtreatmentefficiencyoftheMultibore®membrane,thedizzer®modulesetsnewstandardsinultrafiltrationtechnology.
T-Rack®
Space-savingandefficiency-boosting:theT-Rack®isanintegrated,ultra-compactracksys-temthatisequippedwithdizzer®XLultrafiltrationmodules.Theinletandoutletlinesarealreadyintegratedintheendcaps–adesignfeaturethatmakesthesystem‘sfootprintconsiderablysmaller.
Tailor-Made Solutions
Developed,testedandlaunchedincollaborationwiththecustomer.Long-termpartner-shipscreatingcustomisedsolutionsforsituationsthatliebeyondthescopeofstandardisedmodules.
1.AThirstyWorld
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2. Letter from the Board
Toalltheclients,friendsandpartnersofingeGmbH,
Inourview,theimportanceofwatertreatmenttechnologiesissettoincreasesignificantlyoverthenextfewyears.Eventoday,people‘saccesstocleandrinkingwateronaglobalscaleisseverelylimited,andexpertssuggestthatthissituationwillonlygetworse.Meanwhile,waterasakeycommoditycontinuestobeavitalfactorinmanyindustries,whetherasarawmaterialwithspecificqualityrequirements,acomponentthatsupportsproductionprocesses,orsimplyintheformofindustrialwastewaterthatrequirespurification.Effectivewatertreatmenthasavitalroletoplayinallthesecases.
The Perfect Mix of Efficient Solutions
Thebestwater treatment solutionsgenerally seek toutilise the rightmixofdifferenttechnologies foreach specificapplication.Take the caseof seawaterdesalination, forexample.Ultrafiltration is theperfectmethodfor the initial cleaningof theseawater,allowingremovalofallthesuspendedsolids.Reverseosmosisisthenemployedasthenextstagetotakethesaltoutofthewater.Thebigadvantageofthisisthatitmakesoperationofthereverseosmosismuchmoreefficient.Theplantscanbedesignedtobesmaller,andthereforecheaper,andfewerchemicalsarerequiredbecausecleaningintervalsarespacedsignificantlyfurtherapart.Thatmeansthattheregulardowntimesoftenassociatedwithsuchsystemsceasetobean issue.Thisapproachmakes itbothpossibleandfinanciallyfeasibletoreplacethemuchmoreenergy-intensivethermaltreatmentthatstillprevailstoday.
Sandfiltrationcontinuestobethemostwidelyusedtechnologyforwatertreatment,justasithasbeenforhundredsofyears.But,nowadays,therearenumerouscaseswheresandfiltrationcouldbereplacedor,whereappropriate,supplementedbyultrafiltration.Afterall,ultrafiltrationisclearlysuperiorwhenitcomestoremovingpathogenssuchasgerms,bacteriaandvirusesfromwater,morethananythingbecauseitisnotdependentonthequalityofthewaterusedandalwaysprovidesequallygoodresults.Ourmethodtakesuplessspace,thefiltersareeasytocleanandtheinitialinvestmentisgenerallyrecoupedveryquickly.
Our Key Performance Promise: 100 % Reliability
OurpatentedMultibore®membraneissodurableandstablethatwehavenotexperiencedasinglecaseoffibrebreakageoverthelastyears.Thatmakesustheworld‘sonlyultrafiltrationmanufacturertohaveachievedsuchextraordinarilyhighlevelsofreliability. ingeoffersstandardisedmodulesinarangeofsizes,whichareemployedinindustrialandmunicipalwater treatment facilities. Superblyengineered, tried-and-tested solutions that canbecombinedinmodularfashiontofiteachcustomer‘spreciserequirements.Inaddition,ingeprovidescustomisedandtailor-madeultrafiltrationsolutions,whichareprimarilydeployed
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2.LetterfromtheBoard
at thepointofuseorpointofentry.Theseare smaller, standardisedwater treatmentdevicesof thekindthatcanbeused inhomes, restaurantsorhotels.Wehavealreadyacquiredpartnersandreferencecustomersforthissegment,includingMideainChinafortheAsianmarketandPentairintheUSA.Themodulesweproduceforthesecompaniesarepreciselytailoredtotheirspecificationsandrequirements,whileobviouslyincorporatingthesuperblevelofqualitythatcharacterisesourmembraneandourtechnology.
German Innovation with a Global Presence
InAugust2011 ingebecamepartofBASF, theworld‘s leadingchemical company.Ourcustomersandbusinesspartnersstandtobenefitfromthisdevelopmentinanumberofways.Aswellasboostinginge’sinnovativecapabilities,workingwithBASFensureswestayatthecuttingedgeofUFmembranetechnology.Thissafeguardsourabilitytoofferhigh-performanceproductsofexceptionalqualityandreliability.Asaglobalcorporation,BASFcanhelpustoachieveworldwidegrowthandsystematicexpansionofourmarketposition.Astrongmarketpositionisoneofthekeystoprotectingourcustomers‘investments–anditformstheperfectbasisforlong-termpartnerships
inge suppliesanenvironmental technology thatencapsulatesall thebenefitsofbeing“MadeinGermany”,withtheresearch,developmentandproductionofthemembranetakingplaceatthecompany‘sheadquartersinGreifenbergnearMunich.WealsohaveastrongbaseinChinaaswellassalesofficesinWesternAsiaandtheMiddleEast.Weaimtocontinueexpandingourglobalpresence.
The specific ultrafiltration technology promoted by inge represents a cross-section ofnumerous different skills and disciplines: nanotechnology for the production of theultrafine-poredmembrane,chemicaltechnologytoensuretherightchoiceofmaterials,mechanical engineering to put together our specially-developed production line and,perhapsmostimportantly,theunique,specialisttechniquesthatweemployinproducingtheMultibore®membraneitselfwithitssevencapillaries.
Itisthecombinationofalltheseskillsthatmakesourmembraneintowhatweconsidertobethemostdurableandresistantonthemarket,aproductthatcansignificantlyboostthesignificanceofultrafiltrationintherealmofwatertreatmenttechnologies.
Wegreatlyenjoymeetingallthechallengesthisinvolvesandwehopeyoucanjoinusinpushingforwardthisexcitinganduniquetechnology!
inge GmbH Executive Board
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3. The Multiple Talents of Ultrafiltration in the Water Treatment Technology Mix
Efficientandeffectivewatertreatmentgenerallyrequiresacombinationofdifferentme-thodsandtechnologies.Thiscombinationdependsontheintendedpurposeofthecleanedwater(e.g.drinkingwater, industrialprocesswaterforpowerplants)aswellasonthequalityanddegreeofcontaminationoftheoriginalwater.Thankstoitsuniqueadvanta-ges,ultrafiltrationcanplayacentralroleinthismixofphysical,chemicalandmechanicalprocessingmethods.
How does Ultrafiltration Work?
Incomparisontoconventionalwatertreatmentprocesses,theadvantageofultrafiltrationasafiltertechnologyisitsoutstandingabilitytoremovegermsandmicroorganismsfromwater.Ataround20nm,theporesofthemembranearesmallenoughtopreventevenvirusesfrompassingthroughthem.Theprocessitselfissimpleandsafetoperformanddoesnotrequiretheadditionofanyfurtherchemicaldisinfectants.Oneofthemostcriticalrequirementsisthatthemembranefibersdonotbreak,sinceotherwisevirusesandbacteriacouldescapeandre-enterthewater.Itwaspreciselythisissueoffiberbreakagethatwasfrequentlyseenasaproblemwhenemployingultrafiltrationtechnologyinthepast,sinceit ledtocorrespondingdowntimes intheoperationofthewatertreatmentplantsandhighoperatingcosts.Now,however,thecompanyingeGmbHhasmanagedtosuccessfullydevelopandproduceitsownmembrane,whichiscapableofstabilizingthefiberstoanextentthatpracticallyrulesoutthepossibilityoffiberbreakage.Ultrafiltrationsystemsaredesignedforfullyautomaticoperation.Acontrolmechanismisused to control thevariousoperatingmodesof theultrafiltrationprocess:filtration,cleaningandbackwashing.
The Many Methods of Water Treatment
Mechanical Physical Chemical
Vacuumfiltration
Sieving
Screening
Pressurefiltration
Reverseosmosis
Membranefiltration
Ultrafiltration
Aeration
Vacuumprocesses
Sedimentation
Thermalprocesses
Atomization
Flotation
Oxidation
Flocculation
Adsorption
Disinfection
Ionexchange
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3.TheMultipleTalentsofUltrafiltrationintheWaterTreatmentTechnologyMix
Advantages of Ultrafiltration
Thedeploymentofultrafiltrationofferssignificantadvantagesoverconventionalwatertreatmentmethods:
·Removalofgerms,bacteria,virusesandalltypesofsuspendedsolids·Noadditionofchemicals·Thequalityofthetreatedwaterremainsthesameregardlessofthe
degreeofcontaminationoftheoriginalwater·Simpleandsafetooperateandmanage
Ultrafiltrationischaracterizedbysustainablycost-effectiveoperatingconcepts.Thesecanalsohaveknock-onbenefitsforotherwatertreatmenttechnologieswhenultrafiltrationisusedincombinationwiththesemethodsinordertoexploititsadvantages.
Recommended Areas of Application
Ultrafiltrationistheidealchoiceforawholehostofapplications:·Purificationofsurfacewater,groundwaterandspringwater
tomakedrinkingwaterandprocesswater·Treatmentofwastewater·Pretreatmentinseawaterdesalinationplantsincombination
withreverseosmosisorthermaltreatment·Waterforindustrialusetoclosewatercycles
Saying Goodbye to Sand Filtration
Sandfiltrationhasbeen“state-of-the-artmethod”intheworldofwatertreatmentformanyhundredsofyears.Similartothenaturalwatercycle,inwhichwaterflowsthroughlayersofrockandsand,thismethodinvolvestricklingthewaterthroughbedsofsandinordertocleanit.Itwastrulyarevolutionofitstimeinnewlydevelopingcitiesandcontinuestobetheprincipalmethodusedinmanycommunities.Butgenuinelyrevolutionarytech-nologynowadaysgoesunderadifferentname:ultrafiltrationwithnanoscalemembranes.Therearenownumerousapplicationswhereultrafiltrationcanreplaceoreffectivelysup-plementsandfiltration. Itachievesbetterresults infilteringoutpathogens,takesupsi-gnificantlylessspaceandisrenownedforbeingeasytomanageandsimpletointegrateincomplexwatertreatmentsystemsaseitheranupstreamordownstreamstage.Butitsbiggestadvantageisthefactthat,regardlessofthedegreeofcontaminationoftheoriginalwater,thefilteredwateralwaysmaintainsthesamesuperblevelofqualityandpurity.Sandfiltrationsimplycannotmatchthisprocess.Heavyrainfall,floodsorcontaminationinthewatersupplycanmeanthatthesandisnolongercapableofretainingallthedirtparticles.Incontrast,ultrafiltrationisnotdependentonoutsideinfluences,whichallowsittoprovideaconsistentsupplyoftop-qualitywater.
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3.TheMultipleTalentsofUltrafiltrationintheWaterTreatmentTechnologyMix
Water for the People: Drinking Water as a Scarce Resource
Drinkingwaterisoneofthescarcestandmostvaluableresourcesintheworld.AccordingtoastudyconductedbytheWHOandUNICEF,around1.1billionpeoplecurrentlyhavenoaccesstocleandrinkingwater.Bytheyear2025,itisestimatedthathalfoftheworld‘spopulationwilllackaccesstocleandrinkingwater.Ofcourse,thesepredictionsapplyinparticulartodevelopingandnewlyindustrializedcountries.Sodoesthatmeanthattheindustrializedcountriesinthenorthernpartoftheglobecanbreatheasighofrelief,thecountriesthathaveessentiallyalwayshadenoughwaterattheirdisposal?Unfortunatelynot:thisapparentabundanceofwaterissteadilybeingendangeredbycontaminationwithindustrialandbiologicalpollutants.Sowhatarethestringentrequirementsthatwaterhastomeettobeconsideredasdrinkingwater?Tobeconsideredperfect,drinkingwatermustbefreefrompathogens,haveaneu-traltasteandcolorandcontainaminimumconcentrationofminerals.Alltoofrequently,waterobtainedfromgroundwaterorsurfacewaterdoesnotfulfillthesestipulations.Thatiswhyphysicalorchemicalmethodsmustbeemployedtoturnitintodrinkingwater.En-suringtheavailabilityofadequateamountsofcleanwaterissettobeglobalissuenumberoneinthefuture,andthemarketforthetechnologiesrequiredtoprocessdrinkingwaterisoneofthefastest-growingmarketsworldwide.
Water in the Desert: Sea Water Desalination
OceansandseasarethelargestreservoirsofwaterontheEarth,makingup97%ofthetotalamountofwaterworldwide.Inordertoexploitthisenormouspotentialtoobtaindrinkingwaterandwaterforindustrialuse,worldwideeffortsareunderwaytofindnewprocessesandmethods.AccordingtotheGermanDesalinationSociety(DeutscheMeer-wasserEntsalzunge.V.),therearearound12,000majorseawaterdesalinationplants in
Water Treatment in Switzerland: inge on Lake Zurich
· inge GmbH supplies the technology to treat drinking water for the town of Männedorf on Lake Zurich
· 17,600 m3 of water is processed each day
TheMultibore®membranesdevelopedbyingeGmbHhavebeendeployedatLakeZurichinSwitzerlandasanultrafiltrationbarrierforsurfacewater.Theplantensuresthatthestringentqualityrequirementsforthetreatedwateraremet.Theultrafil-trationprocesskeepsoutvirusesandbacteria,therebyfulfillingSwitzerland‘sstrictwaterstandards.
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3.TheMultipleTalentsofUltrafiltrationintheWaterTreatmentTechnologyMix
operation,whichintotalproduceapproximately36millioncubicmetersofdrinkingwatereachday,andasharpupwardtrendcontinuestobeevident.TheGulfstates,inparticular,sufferfromanextremelackofwaterandhavelongbeenun-abletoobtainsufficientsuppliesfromtheirgroundwaterreservoirs.Theyhavethereforebeenusingseawaterdesalinationtoproducedrinkingwaterandindustrialwaterfordeca-des.Desalinationworksaccordingtostandardthermalprinciples:seawaterisheateduntilitreachesboilingpointandevaporates,atwhichpointthesaltironsdissolvedinthewatersuchassodiumandchlorideareleftbehindinthebrine.Thehotsteamisthencooledandcondensedintofreshwater.However,thisprocesshassomesignificantdisadvantages,notleastthefactthatitusessomuchenergy.Despiteawholehostofrecoverytechnologies,itisoftensimplynotfinanciallyviable,especiallyforcountriesthatlackenergyresources.Thatiswhyacombinationofultrafiltrationandreverseosmosisisanexcellentalternativeforthefuture.Theinitialcleaningoftheseawaterisefficientlyperformedbymeansofultrafiltration,whiletheactualdesalinationprocessiseffectedusingreverseosmosis.Ac-cordingtoinformationfromtheGermanDesalinationSociety(DeutscheMeerwasserEnt-salzunge.V.),thefallingcostofthistechnologyandthelowamountsofenergyitrequiresmeanthatreverseosmosisissettorepresentaproportionofaround80%ofseawaterdesalinationinaround15yearstime,withthecorrespondingpotentialforultrafiltrationthatthisimplies.Anditisnotonlyexistingplantsthatwillbeupgraded:formanycountries,thecombinationofultrafiltrationandreverseosmosiswillrepresenttheirfirstopportunitytocarryoutseawaterdesalination.
Water with Certain Properties: Engineered Water for Industrial Use
Waterisnotassimpleasitseems.Itisoftenrequiredtohave,orspecificallytonothave,certainproperties,especiallywhenitcomestoindustrialapplications.Thepropertiesofwa-terarethereforedeliberatelyalteredtofulfillthetechnologicalrequirementsofindustrialprocesses.Forexample,certainconstituentsofthewatermayberemovedusingmethods
Beijing‘s Olympic Airport Makes Use of inge Ultrafiltration Technology
• 10,000 m3 of waste water treated each day• Ultrafiltration used as preliminary stage for desalination plant
ingehasinstalleditsdizzer®modulesinthewatertreatmentplantatBeijingCapi-talAirport.TheultrafiltrationsystemisemployedtotreatBeijing‘smunicipalwastewater,whichisthendirectedintoadesalinationplant.Thetreatedwaterisusedtosupplytwoofficebuildingsattheairportandthetoiletsintheairporthotel.Thisso-called“greywater”isalsousedascoolingwater,aswellasforcarwashes,irrigationworksandstreetcleaning.
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3.TheMultipleTalentsofUltrafiltrationintheWaterTreatmentTechnologyMix
suchasde-icing,softeninganddemineralization,whileotherconstituentsmaybeadded.Alternatively,thewater‘sparameters,suchasitspHvalue,maybemodified.Thefactisthatsomecomponentsofwatercanhaveasignificantlydamagingeffectonsystemsandprocessesincertainindustrialapplications.Forexample,coolingwatermustbemodifiedsothatitissuitablefortherefrigerationunits,whilethewaterforsteamturbinesmustbecompletelydesalinatedtopreventcorrosionfromdamagingtheboiler.
Amongotheruses,ultrafiltrationisemployedtorecoverindustrialwater,toremoveoils,fatsandpigments,totreathighlyconcentratedelectrolyticacidbaths,andtosoftenwater.Ultrafiltrationisparticularlyusefulforprocessesthatconstantlyrecur,sinceitalwaysdeli-versthesamelevelofquality.
Just like New: Waste Water Treatment
Wastewateriswaterthathasbecomecontaminatedthroughuse.Itincludeshouseholdse-wage,municipalwastewater,industrialeffluent,collectedrainwaterandwaterthatflowsoffpavedsurfaces.Wastewatertreatmentisgenerallyconductedinthreetofourstagesincentrallylocatedsewageworks.Thetaskofthemechanicalfirststageistoseparateoutlargecomponents,sandandsettleablesolidsbymeansofscreening,gritchambers,settlingtanksorprimaryclarifiers.Thebiologicalsecondstagebringstheremainingreadilysolublewastewatercomponentsintocontactwithbacteriaandothermicroorganisms.Thepurposeofthethird,chemicalpurificationstageisprimarilytoremovecontaminantssuchasphos-phorusfromthewastewater.However,toensurethatthewaterthatleavesthesewageworksisreallyclean,afourthstageisthennecessarytoremovepathogenicgermsandviruses.Thisiswhereultrafiltrationtechnologycomesintoitsownasameansofpurifyingthewastewaterwithoutusingchemicals.Butitisnotonlymunicipalsewageworksthatuseultrafiltrationtechnology:thereisalsoanincreasingtendencyforindustrialconcernsthatpurifytheirwastewateronsitetoswitchtothistreatmenttechnology.Themembranemethodnotonlyenablestheremovalofpro-ductsfromcomplexmaterialstreams,butitalsoallowsotherusefulsubstancesor“pure”watertobeseparatedout.Recirculationtechniquescanthenbeemployedtore-insertthesematerialsintotheproductionprocesstoenablethemtobereused.Thenumberofpeoplewhohavenoaccesstoadequatewastewatertreatmentcurrentlystandsat2.9billion,80%ofwhomliveinthedevelopingandnewlyindustrializedcountriesofAsia.TheWHOestimatesthatinvestmentsof180billionUSdollarseachyeararerequiredifdrinkingwaterpurificationandwastewatertreatmentaretomeetworldwidedemand.Thesefiguresrefersolelyto increases incapacityanddonot includetherenovationormodernizationactivitiesthatwillbeneededoverthecomingyears,primarilyinindustria-lizedcountries,inordertoadaptsewageworkstothelatesttechnologies.Thevolumeofbusinessthiswillcreateforultrafiltrationtechnologyisconsiderableandissettoincreasesharplyonagloballevelintheyearsahead.
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1.InterviewmitdemVorstand
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Setting Standards for Stability and Reliability: The Multibore® Membrane
TheMultibore®ultrafiltrationtechnologypatentedbyingerepresentsarevolutionintheworldofwatertreatment.Themembranecombinessevenindividualcapillarieswithaninsidediameterof0.9mmintoahighlyresistantsupportstructure.Thesupportstructuresignificantlyincreasesthestabilityofthemembraneandvirtuallyrulesoutthepossibilityoffiberbreakage.Itwaspreciselythesefiberbreakagesthatusedtocausedowntimesforplantsandincurhigheroperatingcosts,whichwasoneofthereasonswhyultrafiltrationhadnotyetsucceededinreplacingconventionaltreatmentmethods.Thecompanyingehasnowmanagedtosuccessfullydevelopandproduceitsownmembrane,whichiscapableofstabilizingthefiberstosuchanextentthatnotasinglebreakagehasoccurredinsevenyears.Theresultissignificantcostsavingsandmaximumoperatingreliabilitywhenitcomestoinvestmentandreplacements.
“Stability As the Key to Further Market Penetration”
Amembranefiberstructure,whichthedevelopersmodeledonthehoneycombstructurefound in beehives, has proven to be an essential ingredient in this new technology’srecipeforsuccess.TheMultibore®membraneproducedbyingeisconsiderablysuperiortoconventionalsingle-fibercapillarymembraneproducts.Themembranesarebundledtogether in plastic housings (so-called dizzer® modules), thereby ensuring optimumhydraulicproperties,extremelyhighdurabilityandacleanandsafetreatmentprocess.Usedasapretreatmentstageforadditionaltreatmentmethods(e.g.reverseosmosis),theMultibore®membraneremovespathogens,particlesandsuspendedsolidsandsuppliesaconsistentlyhighleveloffiltratequality.Ultrafiltrationwithingemodulesiscontrolledbymeansofafullyautomaticcontrolsystem.All that is required to clean themembrane is simplyabackwashingprocessat regularintervals,whichservestodetachandremoveanycontaminants.Acontrolunitisusedtoswitchbetweenthevariousoperatingmodesoftheultrafiltrationprocess,namelyfiltration,cleaningandbackwashing.Thefiltrationcyclesthemselvestakebetween30and120minutes
4. Technology at Its Best: inge‘s Methods, Products and Solutions
inge Supplies Russian Power Plant
· Integrated system of water treatment unprecedented in Russia· Successful treatment of surface water despite difficult local water conditions
ThecompanyingeGmbHisequippingaRussianpowerplantwithMultibore®mem-branes.Thepowerplantusesultrafiltrationasapretreatmentstageforreverseosmosis,theonlysolutiontothechangeablesurfacewaterconditionsatthesite.ThefirstprojectofthiskindinRussia,itheraldsbothareductioninoperatingcostsandimprovedreliability.
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4.TechnologyatItsBest:inge‘sMethods,ProductsandSolutions
dependingonthelevelofcontaminationofthewater.Thissophisticatedcontrolsystemensuresoptimumfilterperformanceandhighdurabilityofallthecomponents,therebyminimizingtheoperatingcosts.
“Certification in Key Water Markets”
The products made by inge have been certified in the key markets of the USA, China,GermanyandadditionalEuropeancountriesandcomplywiththeregulationsondrinkingwatertreatmentapplicableinthevariousmarkets.Comprehensivetestsandproceduresareundertakenbyindependentinstitutestoensurethatthemembraneandthemodulesposenohealthriskswhatsoever.Thisisthebestwayofensuringthatourcustomersandtheendconsumersobtainmaximumprotectioncombinedwithtop-classreliability.ingehasalreadydeployeditsintelligentmoduleconceptsinnumerousprojectsallovertheworld,includingindustrialwatertreatmentinChina,powerplantdemineralizationinItaly,cooperationagreementswithaninternationaltechnologycompanyinAmerica,AustraliaandNewZealandandtapwaterpurificationfortheworld‘sleadingmanufacturersofwaterpurificationdevices.Inaddition,manylocalmunicipalitiesinGermanyhavenowequippedtheirwatertreatmentfacilitieswithproductsmadebyinge.Thisallgoestoshowhowultrafiltrationtechnologyisnotonlybeingemployedinlarge-scalewatertreatmentplants,butalsoincreasinglyinconsumers‘homesacrosstheglobe.
Optimized Effects: Modules and Racks
With its intelligent module concepts, inge represents the future of ultrafiltrationtechnology.Manyyearsofexperienceindeveloping,producingandoperatingmembranesandmembranemodulesprovidedtheperfectbasisfordesigningthedizzer®module.The
Recycling of municipal waste water for a petrochemical complex in China
· Municipal waste water successfully treated using UF· Waste water reclamation offers a viable alternative solution for industrial water
requirements
HugeindustrialgrowthinChinahaspromptedcompaniestoseekoutalternativewatersourcestomeetrisingdemand.Theplantoperatordecidedthatthebestoptionforsupplyingwatertotheirrefinerywouldbetoreclaimtreatedsecondarymunicipalwastewaterusingareverseosmosis(RO)system.UFpretreatmentpriortoROisoftenspecifiedforboilerfeedwaterprojectsinChinaduetoitsexcellenttechnicalperfor-manceandcompetitivecoststructure.The416dizzer®5000plusmodulesprovidedbyingeGmbHwereputintooperationatthecompany‘ssiteinDalian,China,inMay2009.
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4.TechnologyatItsBest:inge‘sMethods,ProductsandSolutions
structures within the module guarantee optimum throughflow, thereby ensuringconsistently high filtration performance. The latest state-of-the-art technique involvesverticalassemblyofthemodules.Thisarrangementcutsbackonspacerequirements,whichmakesiteasierandquickertocarryoutassemblyandmaintenance.Anotheradvantageisthefactthatthedizzer®modulesdonotrequiretheuseofpressurepipes:thatmeansareductioninpiping,valves,fittingsandinstallationwork,togetherwiththecorrespondingsavingswhenitcomestoinvestmentcosts.Thecombinationwiththedizzer®modulesallowsthebenefitsoftheMultibore®membranetoreallycometothefore.Optimumflowdistribution,top-notchpurificationefficiencyandvariableoperatingmodesevenatlowpressureensureconsistentlyhighquality.Thankstothereductioninpiping,fittingsandinstallationwork,dizzer®modulesareabletogetbywithmuchlessspaceandlowerinvestmentandoperatingcosts.Thatmakestheproductssuppliedbyingeequallyappealingtomunicipalwaterworksandlargeindustrialconcerns.
“Cutting Down On Operating Costs with the New T-Rack®”
TheuniqueT-Rack®designbyingerepresentsarevolutioninultrafiltrationtechnology.As well as the structure and set-up of the membrane and modules, the other crucialelementinanultrafiltrationsystemistherackdesign.ingeistheultrafiltrationsupplierresponsiblefordevelopingarackdesignwith integratedheaders intheendcaps.TheT-Rack®isanintegrated,compactultrafiltrationsystem,whichisequippedwithdizzer®XLmodules.Thesystemisprovidedwithverticallymountedmodules,inwhichthefeedlines and outlets are already integrated in the end caps, thereby reducing complexityandsavingspace.TheT-Rack®ismadefromdurableandresistantPVC,andasteelframeis no longer required. Another advantage over conventional rack designs is the factthat itrequiresupto50%lessspace.Theverticalarrangementofthemodulesmakesthem easily accessible for maintenance and repairs, and the smaller footprint anddurablematerialssignificantlyreduceinvestmentcosts.Thiscanmeanasavingofupto5%oftheUFsystemcosts,dependingonthescaleoftheproject.TheT-Rack®fromingeisatrulyinnovativesolutionforwaterprocessing,encompassingacompactdesign,durablePVCmaterialsandminimalmaintenancecoststhankstothe“Rack-and-Ready”installation.
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® 2325 Cousteau Ct. Vista, CA 92081 (760) 727-3711 (760) 727-4427 www.appliedmembranes.com [email protected]
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