the commercial manufacturing
TRANSCRIPT
FROM IDEA TO PRODUCT:
THE PATHWAY FROM ACADEMIC INNOVATION TO A
COMMERCIAL MANUFACTURING PROCESS
Timothy Fong, PhD, MBA
VP Technology & Product
Development
PCTCELLTHERAPY.COM | PROPRIETARY | 2
Forward Looking Statements
PCT is a wholly-owned subsidiary of NeoStem, Inc., effective January 19, 2011.
Included in this presentation are “forward-looking” statements within the meaning of the Private Securities Litigation Reform Act of 1995, as well as historical information. Such forward-looking statements involve known and unknown risks, uncertainties and other factors which may cause our actual results, performance or achievements, or industry results, to be materially different from anticipated results, performance or achievements expressed or implied by such forward-looking statements. When used in this presentation, statements that are not statements of current or historical fact may be deemed to be forward-looking statements. Without limiting the foregoing, the words “plan," "intend," "may," "will," "expect," "believe," "could," "anticipate," "estimate," or "continue" or similar expressions or other variations or comparable terminology are intended to identify such forward-looking statements, although some forward-looking statements are expressed differently. Our future operating results are dependent upon many factors and our further development is highly dependent on future medical and research developments and market acceptance, which is outside our control. Forward-looking statements may not be realized due to a variety of factors and we cannot guarantee their accuracy or that our expectations about future events will prove to be correct. All forward-looking statements attributable to us are expressly qualified in their entirety by these and other factors. We undertake no obligation to update or revise these forward-looking statements, whether to reflect events or circumstances after the date initially filed or published, to reflect the occurrence of unanticipated events or otherwise, except to the extent required by federal securities laws.
PCTCELLTHERAPY.COM | PROPRIETARY | 3
Pathway to Commercialization
University or Academic Lab
Idea Conception and Preclinical Proof-of-Concept studies
University Hospital or Biotech Cell Processing
Facility
Process Development and Clinical Manufacturing
Product Characterization
Commercial Manufacturing
“Scale up and/or Scale out”
Volume and economies of scale
PCTCELLTHERAPY.COM | PROPRIETARY | 4
Challenges in Commercialization
of a Cell-Based Product
•Convert great science into clinical therapy
•Develop and Establish a robust manufacturing process
•Develop and Establish product specifications
(characterization and potency)
•Design and support clinical trials
•Optimize economics, manufacturing
and distribution logistics
•Develop and strengthen IP
•Manage evolving regulatory framework
PCTCELLTHERAPY.COM | PROPRIETARY | 5
Challenges in Commercialization
of a Cell-Based Product
•Convert great science into clinical therapy
•Develop and Establish a robust manufacturing process
•Develop and Establish product specifications
(characterization and potency)
•Design and support clinical trials
•Optimize economics, manufacturing
and distribution logistics
•Develop and strengthen IP
•Manage evolving regulatory framework
PCTCELLTHERAPY.COM | PROPRIETARY | 6
Steps to a Robust Manufacturing Process
• Technology Transfer
• Process & Product Development
• Engineering & Qualification Runs
• Clinical & Commercial Manufacturing
• Storage and Distribution
PCTCELLTHERAPY.COM | PROPRIETARY | 7
Technology Transfer
• Technology transfer
• Transfer of knowledge
• Cell product characteristics, identity, purity, potency
(MOA)
• Procedures and protocols
• Tissue or cell sourcing
• List of materials and reagents
• Specialized or custom equipment and instruments
• Gap analysis
PCTCELLTHERAPY.COM | PROPRIETARY | 8
Process & Product Development
• Process Development
• Scaled up or scale out
• cell enrichment
• cell culture
• Closed systems
• cell enrichment
• cell culture
• Single-use supplies
• Operating parameters
• Interim product sampling and testing
• Product Assay Development
• Identity
• Purity
• Potency
PCTCELLTHERAPY.COM | PROPRIETARY | 9
NeoStem’s VSEL R&D Program
Differential Centrifugation
Percoll
Antibody magnetic bead
selection of cells
Flow cytometric sort and analysis
for VSELs
Cryo-preservation
PCTCELLTHERAPY.COM | PROPRIETARY | 10
NeoStem’s Athelos Treg R&D Program
Differential Centrifugation
Ficoll
Flow cytometric sort
for Tregs
Ex vivo expansion
Harvest and cryopreservation
PCTCELLTHERAPY.COM | PROPRIETARY | 11
Assay Development for Product Characterization
• Assay development and validation for product identity,
purity, potency
• In-process and final product testing for process run
parameters
• Process optimization or improvement
• Validation studies for product cryopreservation, storage
and shipping stability
CD4
SSC
CD25
CD
12
7
PCTCELLTHERAPY.COM | PROPRIETARY | 12
Engineering & PQ Runs
• Engineering Runs
• Full-scale “shake down” of the manufacturing process
• Data to support run parameters and product
specifications
• Finalization of production batch records
• Qualification Runs
• Full “dress rehearsal” prior to manufacturing clinical
trials
• Process Validation Prior to Commercial Manufacturing
PCTCELLTHERAPY.COM | PROPRIETARY | 13
Commercial Manufacturing
cGTP / cGMP
• Manufacturing Process Control
• Facility design, construction, validation and
operations support
• Quality systems, development and implementation
21 CFR 210-211: Current Good Manufacturing Practices in Manufacturing,
Processing, Packaging or Holding of Drugs
21 CFR 610: Biological Products:
General, Subpart B - Establishment Standards
21 CFR 1271: Current Good Tissue Practice for
Manufacturers of Human Cellular and Tissue
Based Products
21 CFR Part 11: Electronic Records; Electronic Signatures
PCTCELLTHERAPY.COM | PROPRIETARY | 14
Storage and Distribution
cGMP standard operating procedures
in all phases of storage and transit
• Validation of storage conditions and
shipping container
• Secure point-to-point chain of
control and custody
• Real-time package tracking
• Specialized air and ground courier
network
• Quality assurance at each transfer
point
PCTCELLTHERAPY.COM | PROPRIETARY | 15
Steps to a Commercial Manufacturing Process
Technology Transfer
Process & Product Development
Engineering & Qualification Runs
Commercial Manufacturing
Storage and Distribution