the circular footprint formula (cff) and its practical application · 2020. 12. 3. · process run...

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1 Copyright (c) (2020) European Commission All rights reserved Project officers: Alicia BOYANO-LARRIBA, Lionel THELLIER European Commission, DG ENV 10 November 2020 The Circular Footprint Formula (CFF) and its practical application Training; Environmental Footprint (EF) transition phase Trainer: Marc-Andree WOLF maki Consulting GmbH Quality assurance: Kirana (CHOMKHAMSRI) WOLF maki Consulting GmbH Hannes PARTL Sphera Solutions GmbH

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Page 1: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

1 Copyright (c) (2020) European Commission – All rights reserved

Project officers:

Alicia BOYANO-LARRIBA, Lionel THELLIER European Commission, DG ENV

10 November 2020

The Circular Footprint Formula (CFF) and its practical application Training; Environmental Footprint (EF) transition phase

Trainer:

Marc-Andree WOLF maki Consulting GmbH

Quality assurance:

Kirana (CHOMKHAMSRI) WOLF maki Consulting GmbH

Hannes PARTL Sphera Solutions GmbH

Page 2: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

2

1. This training is directed primarily for Product Environmental Footprint

Category Rules / Organisation Environmental Footprint Sector Rules

(PEFCR/OEFSR) development and EF-compliant data set

development, both under the latest, transition phase PEF/OEF Method

(„Suggestions for updating the Product Environmental Footprint (PEF)

method”)

2. It is also supporting the implementation of PEF/OEF studies under

transition phase PEFCRs/OEFSRs, developed under those rules

3. Note for PEF/OEF studies or data sets that relate to preceding versions

of the PEF/OEF guide or are to be implemented under

PEFCRs/OEFSRs developed during the pilot phase, that the CFF rules

slightly differ in some aspects

Scope of training

Page 3: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

4

Why the Circular Footprint Formula?

Recycling and energy recovery, as well as using secondary materials and energy leads to questions in EF work on how to account for benefits and burdens of these processes. For reproducibility and fairness, guidance is needed:

• Where is the boundary between the first and the second product system?

• How should benefits and burdens of generating and of using recycled material be shared between the first and the second product system?

• As generated secondary materials and energy carriers avoid primary materials and energy carriers being produced: how to select the specific primary material and/or energy that is avoided?

• How to handle downcycling, i.e. differences in quality between secondary material or energy and the primary material or energy?

• How to avoid double counting or gaps of benefits and burdens?

Page 4: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

5

Overview

Page 5: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

6

Circular Footprint Formula (CFF)

Life Cycle Inventory

(LCI) of primary material LCI associated to

secondary material input

LCI of the material recycling (or

part/product reuse) process minus

the credit for avoided primary material

LCI of the energy recovery process minus

the credit for avoided primary energy LCI of the disposal

of remaining waste

+

+

=

Page 6: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

7

Primary

production

Manufacturing

Primary

material

Recycled

material

Ev

Qp

Recycling

process

From secondary materials and energy input and output ...

Notes: Energy and consumables input, transport, storage and other activities are always included in the model, but graphic

focuses on core steps. Waste/ashes/slag… from recycling and incineration are to be modelled to go to landfill (not shown).

Emissions

Resources

Recycling

process

Incineration

landfill

Erecycling

Ed

EER

Recycled

material

Secondary

energy

Qout

https://www.maxpixel.net/lep-elektrichestvo-Energy-Industry-Electricity-4237504

Page 7: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

8

Primary

production

Manufacturing

Recycling

process

Incineration

landfill

Primary

material

Recycled

material

Ev

Erecycling

Primary

production

Ev*

Ed

EER

Energy

production

Primary

production

Avoided

primary

production

(“credit”)

Qp

Recycling

process

Recycled

material

Secondary

energy

Qout

... to connection with subsequent and preceding life cycles via crediting and debiting ...

Primary debit

for used

secondary

materials (as

recycled

content)

Emissions

Resources

Page 8: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

9

Primary

production

Manufacturing Use

Recycling

process

Incineration

Landfilling

Primary

material

Recycled

material

Ev

ErecyclingEoL

Primary

production

E*v 1-R1

R1

R2

R3

1-R2-R3 ED

EER

Prim. energy

production

Primary

production

Recycling

process

Recycled

material

Secondary

energy

QSout

1-A

(1-A)

(1-B)

Avoided

primary

production

(“credit”)

Primary debit

for used

secondary

materials (as

recycled

content)

... to abstraction and formularisation.

Emissions

Resources

Qsin

Erecycled

Qp =1

A

Ev

Page 9: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

10

The components of the CFF

Page 10: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

11

End-of-life: recycling and avoided primary production; includes composting etc.

Use

Recycling

process

ErecyclingEoL

Primary

production

E*v

R2 Recycled

material

QSout

(1-A)

Avoided

primary

production

(“credit”)

Life Cycle Inventory (LCI) of the material

recycling (or part/product reuse) process

minus the credit for avoided primary material

QP=1

Page 11: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

12

Point of substitution

• Necessary to be determined for the material part of the formula, i.e.

what exactly is Ev and E*v (and to which point the recycling at EoL is to

be modelled)

• Point of substitution = point in the value chain where the secondary

material substitutes primary material(s)

• Not always straightforward, e.g.:

• glass cullet vs. melted glass

• steel scrap vs. secondary steel slab

• downcycled mixed polymers vs. fence/park bench (“open loop”)

https://www.pexels.com/photo/factory-glass-machinery-melting-131820/

Use

Recycling

process

ErecyclingEoL

Primary

production

E*v

R2 Recycled

material

QSout

(1-A)

QP=1

Point of substitution

Page 12: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

13

CFF: Factor “A”

» The factor A allocates burdens and benefits from recycling and primary material production

between the two connected life cycles

In CFF: A = 0.2, 0.5, or 0.8 . “A” is representing the market situation:

o A = 0.2: more high quality secondary material demanded than produced (e.g. many metals, glass, …);

indicator: market price is close to / same as primary

o A = 0.8: the opposite is the case (e.g. textiles, …); indicator: market price is very low compared to

primary

o A = 0.5: market situation is more balanced or unknown

A = 1 A = 0

Page 13: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

14

• Quality ratios QSin/QP and QSout/QP shall be determined at the point of substitution per application or material and be based on:

1. Economic aspects: i.e. price ratio of secondary compared to

primary materials at the point of substitution. In case the price of

secondary materials is higher than that of the primary ones, the

quality ratios shall be set equal to 1.

2. When economic aspects are less relevant than physical aspects,

the latter may be used.

• Accounts for quality of both ingoing and outgoing recycled materials

o If Ev=E*v, the two quality ratios are needed: QSin/QP associated to the

recycled content, and QSout/QP associated to recycling at EoL -> to capture

downcycling

o If Ev≠E*v, recycling to a different product (“open-loop recycling”), one quality

ratio is needed: QSin/QP associated to the recycled content. QSout/QP is

integrated in E*v (via defining the equivalent functional unit) .

• For packaging default values are provided in Annex C

CFF: Quality ratios QSin/QP and QSout/QP

Page 14: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

15

Primary

production

Manufacturing

Primary

material

Recycled

material

Ev

1-R1

R1 Primary

production

Qp =1

Recycling

process

1-A

Primary debit

for used

secondary

materials (as

recycled

content)

Qsin

Erecycled

LCI of primary material LCI associated to

secondary material input

Recycled content – the credit-debit balance among connected life cycles

A

Ev

Page 15: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

16

Use Incineration

R3 EER

Prim. energy

production Secondary

energy

(1-B)

Avoided

primary

production

(“credit”)

LCI of the energy recovery process burdens

minus the credit for avoided primary energy

End-of-life: waste-to-energy and avoided primary production (plus analogous debit for secondary energy use)

! “To avoid double-counting between the current and the

subsequent system in case of energy recovery, the

subsequent system shall model its own energy use as

primary energy.” Secondary

energy

Primary

energy

production

Page 16: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

17

CFF: Factor “B”

• The factor B is used as an allocation factor between connected life

cycles for EoL energy recovery processes and generated secondary

energy

• B is equal to 0 as default, i.e. 100% of generated, externally used

energy is credited at the producer and debited at the user of the

secondary energy

• This also applies to waste fuels (e.g. of used rubber in cement kilns,

but requires correct identification of point of substitution)

Page 17: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

18

Use

Landfilling

1-R2-R3 ED

LCI of the disposal

of remaining waste

End-of-life: landfilling (includes other EoL treatment without product output)

Note that remaining waste after energy recovery is to be modelled as landfilled, in addition (unless used, e.g.

as ash for cement making); EF waste-to-energy data sets consider this generally already.

Page 18: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

19

Circular Footprint Formula (CFF)

Life Cycle Inventory

(LCI) of primary material LCI associated to

secondary material input

LCI of the material recycling (or

part/product reuse) process minus

the credit for avoided primary material

LCI of the energy recovery process minus

the credit for avoided primary energy LCI of the disposal

of remaining waste

+

+

=

! Also used secondary

energy / waste materials to

be modelled as replaced

primary energy (mix)!

Page 19: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

20

List of variables and parameters of the CFF

A Allocation factor of burdens and benefits (jointly: “credits”) between supplier and user of recycled materials.

B Allocation factor of energy recovery processes. It applies both to burdens and benefits.

QSin Quality of the ingoing secondary material, i.e. the quality of the recycled material at the point of substitution.

QSout Quality of the outgoing secondary material, i.e. the quality of the recycled material at the point of substitution.

QP Quality of the primary material, i.e. quality of the virgin material.

R1 Proportion of material in the input to the production that has been recycled from a previous system.

R2 Proportion of the material in the product that will be recycled (or reused) in a subsequent system. R2 shall therefore take into

account the inefficiencies in the collection and recycling (or reuse) processes. R2 shall be measured at the output of the recycling

plant.

R3 Proportion of the material in the product that is used for energy recovery at EoL.

Erecycled Specific emissions and resources consumed (per functional unit) arising from the recycling process of the recycled (reused)

material, including collection, sorting and transportation process.

ErecyclingEoL Specific emissions and resources consumed (per functional unit) arising from the recycling process at EoL, including collection,

sorting and transportation process.

Ev Specific emissions and resources consumed (per functional unit) arising from the acquisition and pre-processing of virgin

material.

E*v Specific emissions and resources consumed (per functional unit) arising from the acquisition and pre-processing of virgin

material assumed to be substituted by recyclable materials.

EER Specific emissions and resources consumed (per functional unit) arising from the energy recovery process (e.g. incineration with

energy recovery, landfill with energy recovery, etc.).

ESE,heat and ESE,elec Specific emissions and resources consumed (per functional unit) that would have arisen from the specific substituted energy

source, heat and electricity respectively.

ED Specific emissions and resources consumed (per functional unit) arising from disposal of waste material at the EoL of the

analysed product, without energy recovery or other usable product output.

XER,heat and XER,elec The efficiency of the energy recovery process for both heat and electricity.

LHV Lower heating value of the material in the product that is used for energy recovery.

Page 20: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

21

Determining the values of the CFF variables and parameters

Page 21: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

22

CFF: Recycled content „R1“

The PEFCR shall prescribe the list of R1 values.

Situation Option Most relevant process Other process

Situation 1:

Process run by the company using the

PEFCR

Option 1 Specific R1 value

Option 2 Specific R1 value Default (application-

specific) R1 value

Situation 2:

Process not run by the company but with

access to (company)-specific information

Option 1 Supply-chain specific R1 value

Option 2 Default (application-specific) R1 value

Situation 3:

Process not run by the company and without

access to specific information

Option 1 Default (application-specific) R1 value

• Default values are given in Annex C of the PEF method document: Current version Annex C:

https://eplca.jrc.ec.europa.eu/permalink/Annex_C_V2.1_May2020.xlsx (check

https://eplca.jrc.ec.europa.eu/LCDN/developerEF.xhtml for updates)

• For PEF studies on product groups and organisations for which a PEFCR is not available, and for common

requirements on traceability and evidence needed, please see PEF method document p. 69 f

Page 22: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

23

CFF: Recycling output rate „R2“

• The PEFCR shall list the default R2 values (i.e. as provided in Annex C of the

PEF method) to be used when no company-specific values are available

• In case no company-specific R2 values are available, the Technical Secretariat

of PEFCR selects and fixes either:

• R2 shall be equal to 0

• Technical Secretariat generates new statistics to assign a new R2 value for

use in PEF studies; to be approved by the Commission

For PEF studies:

• Evaluate the recyclability of the material, provide evidence (see p. 72 of PEF method), use company-specific values if available

• If no company-specific values are available and the criteria for the evaluation of recyclability are fulfilled, application-specific R2 values from Annex C shall be used

• If an R2 value is not available for a specific country, then the European average shall be used;

• If an R2 value is not available for a specific application, the R2 values of the material shall be used (e.g. materials’ average);

• In case no R2 values are available, R2 shall be set equal to 0 or new statistics may be generated in order to assign an R2 value in the specific situation.

Page 23: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

24

Default values for CFF parameters Annex C

• Factor A (for sharing recycling burdens and benefits among connected

life cycles); either “0.2”, “0.5” or “0.8”

• Factor B (for sharing energy recovery burdens and benefits among

connected life cycles); always “0”

• QSin, QSout - downcycling factors for secondary materials

• Recycled content R1

• Recycling rate R2

• Shares of landfilling and of waste incineration per country and for EU28

Page 24: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

25

Example PET blister packaging as part of a PEF study on a packaged product

Page 25: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

26

Primary

production

Manufacturing Use

Recycling

process

Incineration

Landfilling

Primary

material

Recycled

material

Ev

ErecyclingEoL

Primary

production

E*v 1-R1

R1

R2

R3

1-R2-R3 Ed

EER

Energy

production

Primary

production

Recycling

process

Recycled

material

Secondary

energy

QSout

1-A

(1-A)

(1-B)

QSin

EER

Erecycled

QP =1

Example PET blister packaging, 20 g

Ev 0.0442 kg CO2-eq (per 20 g PET)

Erecycled 0.0133 kg CO2-eq (per 20 g PET)

QSin 1 (SSP high qual. recycled PET pellets)

QP 1

A 0.5

R1 0.2 (company specific; default = 0)

𝟏 − 𝑹𝟏 𝑬𝒗 + 𝑹𝟏 𝒙 (𝑨𝑬𝒓𝒆𝒄𝒚𝒄𝒍𝒆𝒅 + 𝟏 − 𝑨 𝑬𝒗𝑸

𝑺𝒊𝒏

𝑸𝑷

) = 0.0411 kg CO2-eq

A

Ev

+

+

=

Page 26: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

27

Primary

production

Manufacturing Use

Recycling

process

Incineration

Landfilling

Primary

material

Recycled

material

Ev

ErecyclingEoL

Primary

production

E*v 1-R1

R1

R2

R3

1-R2-R3 Ed

EER

Energy

production

Primary

production

Recycling

process

Recycled

material

Secondary

energy

QSout

1-A

(1-A)

(1-B)

QSin

EER

Erecycled

QP =1

Example PET blister packaging, 20 g

E*v 0.0442 kg CO2-eq (per 20 g PET)

ErecyclingEoL 0.0133 kg CO2-eq (per 20 g PET)

QSout 1 (SSP recycled PET pellets)

QP 1

A 0.5

R2 0.4 (company specific, default = 0)

𝟏 − 𝑨 𝑹𝟐 x (ErecyclingEoL- E*v𝑸

S𝒐𝒖𝒕

𝑸P

) = − 0.00618 kg CO2−eq

Use

+

+

=

Page 27: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

28

Primary

production

Manufacturing Use

Recycling

process

Incineration

Landfilling

Primary

material

Recycled

material

Ev

ErecyclingEoL

Primary

production

E*v 1-R1

R1

R2

R3

1-R2-R3 Ed

EER

Prim. energy

production

Primary

production

Recycling

process

Recycled

material

Secondary

energy

QSout

1-A

(1-A)

(1-B)

QSin

Erecycled

QP =1

Example PET blister packaging, 20 g

EER plus credits 0.0279 kg CO2-eq (per 20 g PET)

B 0

R3 0.27

(1-B) R3 x (EER - LHV x XER,heat x ESE,heat – LHV x XER,elec x ESE,elec) = 0.00753 kg CO2-eq

+

+

=

No use of secondary energy in

PET blister packaging

production step, hence no debit

on secondary energy.

Page 28: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

29

Primary

production

Manufacturing Use

Recycling

process

Incineration

Landfilling

Primary

material

Recycled

material

Ev

ErecyclingEoL

Primary

production

E*v 1-R1

R1

R2

R3

1-R2-R3 ED

EER

Energy

production

Primary

production

Recycling

process

Recycled

material

Secondary

energy

QSout

1-A

(1-A)

QSin

Erecycled

QP =1

Example PET blister packaging, 20 g

ED 0.000680 kg CO2-eq (per 20 g PET)

R2 0.4 (company specific, default = 0)

R3 0.27

(1-B) R3 x) = 0 kg CO2eq

(1 - R2 - R3) x ED = 0.000224 kg CO2-eq

+

+

=

Page 29: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

30

Example PET blister packaging, 20 g

0.0411 kg CO2-eq (jointly with primary PET)

- 0.00618

kg CO2-eq

0.00753

kg CO2-eq

0.000224

kg CO2-eq

= 0.0411 – 0.00618 + 0.00753 + 0.000224 = 0.0427 kg CO2-eq per 1 PET blister packaging from CFF calculation

A

Ev

! The PEF study shall report all parameters and variable values used, the source and – if not default – provide evidence.

Page 30: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

31

Special cases

Page 31: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

32

How to apply the CFF to intermediate products

• Intermediate products --> cradle-to-gate PEF studies (e.g. metal sheets, flexible packaging, paper)

• The PEFCR shall prescribe…

• the use of the CFF

• to exclude the end-of-life by setting R2, R3 and ED to 0

• application- or material-specific A-values for the product, and

• to use and report results with two types of A values for the product in scope:

o Setting A = 1 in the PEF profile calculation

o Setting A = default value as listed in PEFCR to be used when creating EF

compliant datasets

Page 32: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

33

Example: metal sheets, as intermediate product

Metal sheets (steel) for building (from pilot phase):

A = 1 / 0.2; R1 = 0.54; R2 = 0; R3 = 0, QSin/QP = 1; QSout/QP = 1

Setting A = 1 in the PEF profile calculation:

» 0.46Ev + 0.54(Erecycled) + 0

Setting A = default value (“0.2”) as listed in PEFCR to be used for additional technical information and for creating EF-compliant data sets:

» 0.46Ev + 0.54(0.2Erecycled – 0.8Ev) + 0

𝟏 − 𝑹𝟏 𝑬𝒗 + 𝑹𝟏 𝒙 𝑨𝑬𝒓𝒆𝒄𝒚𝒄𝒍𝒆𝒅 + 𝟏 − 𝑨 𝑬𝒗

𝑸𝑺𝒊𝒏

𝑸𝑷

+ 𝟏 − 𝑨 𝑹𝟐 x (ErecyclingEoL- E*v

𝑸𝑺𝒐𝒖𝒕

𝑸𝑷

)

Material part of CFF (i.e. energy and landfill part still to be added):

Page 33: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

34

How to deal with specific aspects

• Recovery of bottom ashes or slag from incineration

• Landfill with energy recovery

• Municipal solid waste

• Compost and anaerobic digestion/ sewage treatment

• Waste materials used as fuel on input side

• Modelling complex products

• Extended product lifetime

• Reuse and refurbishment

• Reuse (e.g. of packaging)

For details, please see PEF method document, p. 74 ff

Page 34: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

36

Questions & answers

Further questions: [email protected]

Page 35: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

37

Exercise – wood-aluminium window frame

Page 36: The Circular Footprint Formula (CFF) and its practical application · 2020. 12. 3. · Process run by the company using the Option 1 Specific R 1 value Option 2 Specific R 1 value

38

Exercise/ Case study

Product characteristics

• Wood-aluminium window with 165 mm frame depth, insulating glass 4mm flat glass in

outer sash. Dimensions 1.23 x 1.48 m, weight 76.5 kg

• Lifetime 60 years

• Maintenance measures: gaskets replacement every 10 years, painting every 15 years,

washing as needed

• Product standard EN 13163:2015 - Thermal insulation products for building

• Market: Denmark

! For this training, we will focus on aluminium and wood frame, only.

! Impacts will be calculated for Climate change (GWP), only.

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Exercise/ Case study - Material composition

43.09 kg

25.42 kg

5.66 kg

0.91 kg

0.90 kg

0.49 kg

0.49 kg

76.5 kg Total

Materials/parts

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Template to note down parameters and calculation

=

=

= A

Ev

=

=

Mass= ;R1 = ; R2 = ; R3 = A = ; B = 0; Qsin/Qp = ; Qsout/Qp =

Climate change [kg CO2 eq] of …EV,EV*= ; Erecycled= ; ErecyclingEoL= ; EER= ; Ed=

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4.4.8 End of life modelling

Materials for exercise

Users of the PEF method shall report all the parameters used. Default values for some parameters (A,

R1, R2, R3 and Qs/Qp for packaging) are available in Annex C (see following sections for further details):

users of the PEF method shall refer to the version of Annex C they are using. Annex C is available at

http://eplca.jrc.ec.europa.eu/LCDN/developerEF.xhtml.

If a default value for R1 and R2 is not included in Annex C, users of the PEF method may provide

new values to the Commission. Such values shall be part of a study that has been reviewed by an

external independent third party reviewer. The Commission will take the decision if the new values are

acceptable and can be implemented in an updated version of Annex C.

Chapter 4 and Annex C

PEF Method, i.e. Suggestions for updating the Product Environmental Footprint (PEF) method *

* Zampori, L. and Pant, R., Suggestions for updating the Product Environmental Footprint (PEF) method, EUR 29682 EN, Publications

Office of the European Union, Luxembourg, 2019, ISBN 978-92-76- 00654-1, doi:10.2760/424613, JRC115959.

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42

Circular Footprint Formula (CFF)

Life Cycle Inventory

(LCI) of primary material LCI associated to

secondary material input

LCI of the material recycling (or

part/product reuse) process minus

the credit for avoided primary material

LCI of the energy recovery process minus

the credit for avoided primary energy LCI of the disposal

of remaining waste

+

+

=

This environmental impact of incineration and credits

for recovered energy is available as combined EF

secondary data set, per material (analogous as ED is a

combined data set) – no need to manually calculate,

usually

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R1 R2 (Europe, post-consumer) A

Materials for exercise

! The company sources aluminium input with 20% recycled content R1 = 0.2

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Materials for exercise

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R3 = (1-R2)*incineration share R3 = (1-0.9)*0.97= 0.097

Materials for exercise

Aluminium EoL fate of un-recycled share:

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Materials for exercise

Wood info on A, R1, R2, Qsin, Qsout:

• No recycled wood in wooden window fame profile (R1 = 0)

• No recycling at EoL, due to organic coating and fungicide treatment (R2 = 0)

• Hence, no need for factor A, i.e. all formula parts with parameter “A” are = 0

• Hence, also Qsin and Qsout are not required, for our example

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Source: “Screening of EU and national policies, legislation and trends for EoL wooden doors and windows,

2018”

1-R2-R3 (landfilling) R3 (waste incineration) R2 (recycling)

Materials for exercise

Wood EoL routes

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48

Environmental footprint secondary data sets* to be used:

Dataset name UUID EV and EV*: Climate change impact

[kg CO2 eq.]

per 1 kg product/service

EU28+ Aluminium ingot mix DD93261C-D6DA-44EC-

A842-78B4A42C2884

8.3

Landfill of inert (aluminium) 3F7D5E8A-A112-4585-

9E2F-DC8B667D66DC

0.027

Recycling of aluminium into

aluminium scrap - from post-

consumer **

C4F3BFDE-C15F-4F7F-

8D35-BED6241704DB

0.55

Waste incineration of non-ferro

metals, aluminium, more than 50µm

FCA45061-A4D6-4665-

B583-8EC95C407FB5

0.12 ***

Material for exercise (Aluminium)

* Access to data sets via data nodes of data providers (https://eplca.jrc.ec.europa.eu/LCDN/contactListEF.xhtml), or distributed integrated in

major LCA Software tools. Note use restrictions outside PEF/OEF studies under established PEFCRs/OEFSRs.

** The data set name is misleading: This is melting of scrap into secondary aluminium slabs, while this includes some losses, as the data

set is not for clean scrap, so somewhat overestimates the impact.

*** The metal is not oxidised/burned, i.e. does not generate any energy output that could be credited; recovery from Aluminium from

slag/ash not done in practice, hence no credit neither

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Environmental footprint secondary data sets* to be used:

Material for exercise

Dataset name UUID EV and EV*: Climate change impact

[kg CO2 eq]

per 1 kg product/service

Sawn wood, softwood 4BDF9A29-2AE8-49F4-

A92A-CDF7B668EBBE

0.011

DK Waste incineration of

processed wood

A52AF3C9-08B7-48AB-

9309-74DA8356245D

- 0.97 **

Landfill of processed wood 0907B969-C8A5-4317-84B3-

04AD0A04447E

1.8 **

* Access to data sets via data nodes of data providers (https://eplca.jrc.ec.europa.eu/LCDN/contactListEF.xhtml), or distributed integrated in

major LCA Software tools. Note use restrictions outside PEF/OEF studies under established PEFCRs/OEFSRs.

** Including the credit (grid mix) for exported/used electricity and heat from energy recovery / landfill gas

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Excercise: results 20 Minutes remaining 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

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Aluminium (recycled content, EoL route shares)

= 0.9

= 0.097

= 1-0.9-0.097

= 0.003 A

Ev

! The PEF study shall report all parameter and variable values used, the source and – if not default – provide evidence.

= 1-0.2 = 0.8

= 0.2

R1 = 0.2, R2 = 0.9, R3 = 0.097

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= 0.9*5.66

= 5.09 [kg]

= 0.097*5.66

= 0.55 [kg]

= 0.003*5.66 = 0.017 [kg] A

Ev

! The PEF study shall report all parameter and variable values used, the source and – if not default – provide evidence.

= (1-0.2)*5.66 = 4.53 [kg]

Aluminium (mass recycled content, EoL routes)

= 0.2*5.66 = 1.13 [kg]

Aluminium mass = 5.66 [kg]

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= (1-0.2)*0.9

*5.66*(0.55-

8.3*1)= - 31.56 [kg CO2 eq]

= (1-0)*0.097

*5.66*(0.12-0-0)

= 0.066 [kg CO2 eq]

= (1-0.9-0.097)*5.66*0.027 = 0.00046

[kg CO2 eq]

A

Ev

= (1-0.2)*5.66*8.3 [kg CO2 eq]

= 37.60 [kg CO2 eq]

A = 0.2, Qsin/Qp = 1, Qsout/Qp = 1, B = 0

= 37.60 + 7.63 – 31.56 + 0.066 + 0.00046 = 13.74 [kg CO2-eq] per 1 window frame (contribution Aluminium part)

Aluminium (GWP recycled content, EoL routes)

Note: disassembly, sorting, transport etc. not considered here for simplicity

= 0.2*5.66*((0.2*0.55) + (1-0.2)*8.3*1) [kg CO2 eq]

= 1.13*(0.11+6.64) = 7.63 [kg CO2 eq]

= 𝑹𝟏 𝒙 𝑨𝑬𝒓𝒆𝒄𝒚𝒄𝒍𝒆𝒅 + 𝟏 − 𝑨 𝑬𝒗

𝑸𝑺𝒊𝒏

𝑸𝑷

= 𝟏 − 𝑹𝟏 𝑬𝒗

= 𝟏 − 𝑨 𝑹𝟐 x (ErecyclingEoL- E*v

𝑸𝑺𝒐𝒖𝒕

𝑸𝑷

)

= 𝟏 − 𝑩 𝑹𝟑 x (EER – LHV x XER,heat x ESE,heat

– LHV x XER,elec x ESE,elec)

= 𝟏 − 𝑹𝟐 − 𝑹𝟑 x ED

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Wood (recycled content, EoL route shares)

= 0

= 0.75

= 0.25 A

Ev

! The PEF study shall report all parameters and variable values used, the source and – if not default – provide evidence.

= 1-0 = 1

= 0

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Wood (mass material input, EoL routes)

= 0 [kg]

= 19.06 [kg]

= 6.36 [kg] A

Ev

! The PEF study shall report all parameters and variable values used, the source and – if not default – provide evidence.

= 25.42 [kg]

= 0 [kg]

Wood mass = 25.42 [kg]

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Wood (GWP material input, EoL routes)

= (1-0.5)*0*…

= 0 [kg CO2 eq]

= (1-0)*19.06*(-

0.97) = - 18.49

[kg CO2 eq]

= (1-0-0.75)*25.42*1.8 = 11.44 [kg CO2 eq] A

Ev

= 25.42*0.011

= 0.280 [kg CO2 eq]

= 0.280 +0 + 0 – 18.49 + 11.44 = - 6.77 [kg CO2-eq] 1 window frame (contribution wood part)

total (Aluminium and wood parts): 13.74 - 6.77 = 6.97 [kg CO2-eq]

A=0.5, B=0

Notes: Energy credit for used landfill gas included in landfilling dataset. Disassembly, sorting, transport etc. not

considered here for simplicity.

= 𝑹𝟏 𝒙 𝑨𝑬𝒓𝒆𝒄𝒚𝒄𝒍𝒆𝒅 + 𝟏 − 𝑨 𝑬𝒗

𝑸𝑺𝒊𝒏

𝑸𝑷

= 𝟏 − 𝑹𝟏 𝑬𝒗

= 0*… = 0 [kg CO2 eq]

= 𝟏 − 𝑨 𝑹𝟐 x (ErecyclingEoL- E*v

𝑸𝑺𝒐𝒖𝒕

𝑸𝑷

)

= 𝟏 − 𝑩 𝑹𝟑 x (EER – LHV x XER,heat x ESE,heat

– LHV x XER,elec x ESE,elec)

= 𝟏 − 𝑹𝟐 − 𝑹𝟑 x ED

There was an error in the original exercise calculations

(0.11 instead of 0.011), which is now corrected here and in

the following steps). Please accept our apologies.

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Aspects not covered in the training exercise

The following aspects and elements have not been explicit part of the exercise – please

refer to slides 6 to 35 for guidance:

1. Open loop recycling (e.g. of wood to particle board)

2. Landfill gas recovery (e.g. from wood in landfill; included in EF secondary datasets)

3. Use of secondary energy or waste materials as energy input (e.g. waste wood or waste tires for

industrial heat production)

4. Use of material/application combinations that are not (yet) part of Annex C

5. Identifying the point of substitution

6. Direct replacement of primary material or after mixing with secondary material

7. Extended product lifetime, Reuse and refurbishment, Reuse (e.g. of packaging)

8. Claiming / not claiming pre-consumer scrap input as recycled content

9. CFF for intermediate products

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CFF in software models

PEF/OEF studies are assumed to be implemented using software support:

1. Specific EF software with a pre-configured model of the product system, e.g. implementing a

PEFCR. Usually the formula will be integrated and the user exclusively needs to confirm or

correct the parameters (A, R1, R2,…) for each material, or add them, in case any new materials

are used (as far as eligible within a PEFCR)

2. Generic LCA software with CFF processes or models provided by the developers or to be

developed by the user, with specifics depending on the software. The parameters are to be

compiled by the user (or taken from the PEFCR, if existing).

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Questions & answers on exercise

Further questions: [email protected]

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Open Q&Q and discussion

Further questions: [email protected]

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Thank you for your interest and time!

The contents of this training have been produced under service contract

07.0203/2017/SI2.762537/SER/ENV.B.1 with the European Commission.

The slides’ content has been approved by the Commission and represents the view of the

Commission, while opinions expressed during the webinar are those of the contractors only

and do not necessarily represent the EU’s official position.

Source: Marc-A. Wolf; freely usable under CC license