the business of science page 1 oxford instruments 2012 confidential bi-2212 round wire performance...

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The Business of Science ® Page 1 © Oxford Instruments 2012 CONFIDENTIAL Bi-2212 Round Wire Performance Continuous Improvement OST, EUcard2 CERN, June 14, 2013 Acknowledgements U.S. DOE – VHFSMC, High Energy Physics CDP, BSCCo & SBIR programs ASC - Florida State University, Lawrence Berkeley National Laboratory Fermi National Accelerator Laboratory and Brookhaven National Laboratory

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The Business of Science ® Page 3 © Oxford Instruments 2012 CONFIDENTIAL J E improvement by swaging The best J E value is > 480 A/mm 2 at 15 T by swaging Denser core

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Page 1: The Business of Science  Page 1  Oxford Instruments 2012 CONFIDENTIAL Bi-2212 Round Wire Performance Continuous Improvement OST, EUcard2 CERN, June 14,

The Business of Science®

Page 1© Oxford Instruments 2012 CONFIDENTIAL

Bi-2212 Round Wire Performance Continuous Improvement

OST, EUcard2CERN, June 14, 2013

Acknowledgements• U.S. DOE – VHFSMC, High Energy Physics CDP, BSCCo & SBIR

programs• ASC - Florida State University, Lawrence Berkeley National

LaboratoryFermi National Accelerator Laboratory and Brookhaven National

Laboratory

Page 2: The Business of Science  Page 1  Oxford Instruments 2012 CONFIDENTIAL Bi-2212 Round Wire Performance Continuous Improvement OST, EUcard2 CERN, June 14,

The Business of Science®

Page 2© Oxford Instruments 2012 CONFIDENTIAL

Mono-core wire densification by swaging

• Large bubbles in as-drawn mono filament• No obviously large gas bubbles in the swaged filament

Pictures courtesy of ASC/FSU

Denser core

Quenched from melt as-drawn mono filament, initial core density ~70%

Quenched from melt swaged mono filament, initial core density ~90%

Quenched samples right after melt treatment at 890oC

Page 3: The Business of Science  Page 1  Oxford Instruments 2012 CONFIDENTIAL Bi-2212 Round Wire Performance Continuous Improvement OST, EUcard2 CERN, June 14,

The Business of Science®

Page 3© Oxford Instruments 2012 CONFIDENTIAL

JE improvement by swaging

• The best JE value is > 480 A/mm2 at 15 T by swaging

Denser core

0

100

200

300

400

500

600

700

4 6 8 10 12 14 16

J E(A

/mm

2 )

Magnetic Field (T)

As-drawn to final size

Swaging to final size + ASHT

4.2 K, 0.1 mv/cm1.20mm, 85 x18

Page 4: The Business of Science  Page 1  Oxford Instruments 2012 CONFIDENTIAL Bi-2212 Round Wire Performance Continuous Improvement OST, EUcard2 CERN, June 14,

The Business of Science®

Page 4© Oxford Instruments 2012 CONFIDENTIAL

2D Graph 2

% theroetical density prior to HT

60 70 80 90 100

J E (A

/mm

2)

300

350

400

450

500

Col 14 vs Col 17

15 T, 4.2 K0.1 µV/cm1.2 mm diameter1 meter sample

470 A/mm2

@ 15 T

• Core densification result in double JE values to ~470 A/mm2 at 15 T

JE improvement by CIPing up to150 ksi

Page 5: The Business of Science  Page 1  Oxford Instruments 2012 CONFIDENTIAL Bi-2212 Round Wire Performance Continuous Improvement OST, EUcard2 CERN, June 14,

The Business of Science®

Page 5© Oxford Instruments 2012 CONFIDENTIAL

• “Over pressure HT” is to prevent the leakage• “Core densification + over pressure HT” achieve JE values to ~550 A/mm2 at 15 T in 10 bar and meter barrel samples with close ends

Over Pressure Heat Treatment (10 bar by ASC/FSU)

100

200

300

400

500

600

700

800

4 6 8 10 12 14 16

Magnetic Field (T)

J E (A

/mm

2 )

As-drawn wire, close ends

CIPed wire + OP HT, close ends

1.2 mm 85 x181m barrel sample

“Close ends” simulates long length as in a coil

JE improvement by Over-pressure treatment

Page 6: The Business of Science  Page 1  Oxford Instruments 2012 CONFIDENTIAL Bi-2212 Round Wire Performance Continuous Improvement OST, EUcard2 CERN, June 14,

The Business of Science®

Page 6© Oxford Instruments 2012 CONFIDENTIAL

• Wire performance continue improving with leakage under control

State of art OST wire JEEngineering critical current density (JE) @ 4.2K&15T, 1.2m sample by leak-free process

700 A/mm2 (4.2K & 15T) achieved by 100 bar OP at ASC/FSU

Page 7: The Business of Science  Page 1  Oxford Instruments 2012 CONFIDENTIAL Bi-2212 Round Wire Performance Continuous Improvement OST, EUcard2 CERN, June 14,

The Business of Science®

Page 7© Oxford Instruments 2012 CONFIDENTIAL

OST wire can be twisted without degradation!

• Bi-2212 wire can be twisted to 12 mm without significant JE degradation.

Page 8: The Business of Science  Page 1  Oxford Instruments 2012 CONFIDENTIAL Bi-2212 Round Wire Performance Continuous Improvement OST, EUcard2 CERN, June 14,

The Business of Science®

Page 8© Oxford Instruments 2012 CONFIDENTIAL

OST round 2212 wire is made in multiple conductor architectures

• Various wire configurations to fit different application requirements- Cable (0.8-1.0 mm) and insert Coil (1.0-1.5 mm)

0.8 mm 0.8 mm 1.2 mm 1.4 mm

Wire configuration (sub filament number x sub bundle number)

Wire diameter range (mm)@Optimum JE 4.2K & 15T

19 x 36 0.7 - 1.037 x 18 0.7 - 1.085 x 18 1.0 - 1.2

121 x 18 1.2 - 1.5

Page 9: The Business of Science  Page 1  Oxford Instruments 2012 CONFIDENTIAL Bi-2212 Round Wire Performance Continuous Improvement OST, EUcard2 CERN, June 14,

The Business of Science®

Page 9© Oxford Instruments 2012 CONFIDENTIAL

OST coil performance (2009)• No leakage in the coil with over hundred meter long wire• Additional 2.25 T generated at 20T background field• Ic reduction on longer length

• Lower Ic in coil (15~20%) than the witness sample• JE ~ 200 A/mm2 at 15T

14 layer coil: 70 od x 25 id x 100 (mm) long

Page 10: The Business of Science  Page 1  Oxford Instruments 2012 CONFIDENTIAL Bi-2212 Round Wire Performance Continuous Improvement OST, EUcard2 CERN, June 14,

The Business of Science®

Page 10© Oxford Instruments 2012 CONFIDENTIAL

Summary

Bi-2212 round wire could be fabricated by conventional technology Many configurations for different applications Easy to adapt Nb3Sn well developed technology.

OST consistently develop Bi-2212 tape and wire more than 15 years. Bi-2212 round wires are fabricated by the standard power-in-tube process

Wires performance is meeting application requirement s by OP process

Wire is twistable without Ic degradation Various configuration designs for different application