the bim solution for the steel fabrication industry steel manager en.pdf · 4. cam : integrated...
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The BIM solution for the Steel fabrication Industry
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The process
An Integrated solution for the Steel Industry
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Full control over whole project(s)
Workflow-management
Visualize status of project
Report management
Revision control
Get relevant element data by one click
Simulate erection process
SCIA Steel Manager
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Definition of:
building phase
transport phases
production phases
contract-rules
SCIA Steel Manager
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Per project-element :
PROGRESS : The status - which you can freely define - is kept per element,
to give you track of the project / project phase progress : Full traceability.
Live Progress Status on SCIA Steel Manager 3D Model
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A global overview on the resource-capacity-plan within the multi-project environment
Planning
Detailed plan for each resources for tasks, elements..
Time estimations / calculations for every action / actor
Resources are employees, machines, subcontractors,…
For all departments
Management of emergencies
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• automated routing of the BIM-model / BOM
• accurate production-time-estimation
• production-planning
• production-progress linked with the SCIA Steel Manager 3D model
• production-time-registration (barcodes,…)
• employee-registration
• Full traceability : who did what in how much time
• Identification of production problems / bottlenecks
Production Process Manager : complete production management
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Production Process Manager : accurate time estimations / time reports
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Per cost center (WHERE) :
PROGRESS : The status will be kept per cost center per part.
This gives you track of how far the project (order) or phase of the project (order) is.
COST : The realized times per cost center per part are returned.
This gives you a good efficiency-rate per cost center.
EFFICIENCY : This efficiency-rate can correct the formulas of the estimation of fabrication-time
per cost center.
Production Process manager : progress management
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Voortman
Peddinghaus
Kaltenbach
Ficep
ESAB
SATO
Koike
Messer-Griessheim
Trennjaeger
Vernet-Behringer
….
All CNC-machines can be integrated online !
CNC Manager
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• MRL : material requirement list based on BIM-model or entered manually
• purchase-orders based on the MRL and available stock
• delivery of the material
• stock-management including offcut-management with full traceability
• project-cost-management
• Generation of purchase orders
• Optimization of the purchase orders (between different suppliers / subcontractors
Full traceability for QA-management
Automatic nesting of plates / beams
Single and multi torches, plasma, oxy-cutting …
Material optimization : Stock control, Purchase & Nesting
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Graphical or alphanumerical Shipment planning
Shipping lists
Define deliveries
Define trucks
Define stacks
Automatic check of stack constraints
Define extra delivery material
Delivery Manager – Shipments & logistics
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Welding Information System :
• Welds import from 3D Cad model or manual input
• Automatic WPS (Welding procedure)
• Welding / fitting / inspections time estimations
• Traceability of every weld / welder / weld inspector
• European EN1090 norms, ISO EN norms for inspections
• Automatic inspection system (visual, ultrasound, X-ray..)
BIM-model BOM incl. welds
• production quality registration
• welding information system
• material full traceability
• rework-management
• EN1090 norms, WPS…
Quality and Welding management
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1. More accurate information on planning and progress linked to BIM 3D model
2. Optimal use of the resources within the process
3. Automated purchase- & stock-management
4. CAM : integrated with all CNC-machines
5. Online MIS (Management Information System) on progress, cost, efficiency and
productivity
6. Integrated QM (Quality Management) for material, assemblies and welds
7. European EN 1090 directives
8. Automated full traceability
9. Faster and on-time to supply your customer
10. Only two integrated management-software: technical (Scia Steel Manager) &
financial (ERP)
11. Minimize the effort to have maximum information (never the same or similar data-
entry in all different excel-sheets)
Benefits of our solution for your company :
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References – Our Customers / Partners
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ASK Romein – Steel Structures
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Mercon : Offshore Structures
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Zwahlen & Mayr : Complicated steel
structures, bridges, stadiums…
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Rijndijk : Onshore – Power plants
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BRAFER : Transmission Towers &
Steel Structures
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Haslinger : PEB & Cladding