the best global supplier partner for the automotive industry

The Best Global Supplier Partner for the Automotive Industry 1

The Best Global Supplier Partner

for the Automotive Industry.

Company Introduction


1. Overview

2. Vision

3. About Us

4. Engineering Business

5. Main Factory Facilities

6. Stamping Die Business

7. Reference List

8. Certificates

9. Customers

The Best Global Supplier Partner for the Automotive Industry 3The Best Global Supplier Partner for the Automotive Industry 3

1. Overview

⚫ Address:

21700, Namdong Industrial Park 136BL 8Lot, 617,

Neungheo dae-ro, Namdong-gu, Incheon, KOREA

⚫ Tel: (82) 32-715-8204

⚫ e-mail: [email protected]

The Best automotive engineering solution to customers around the world.

Providing total services in the automotive development solution.

Business Area

⚫ Build-Up & Engineering for the Press line

and Robot system

⚫ Pressing Die, Jig and C/Fixture Build Management

⚫ Simulation & Method Plan activity for New Development

⚫ Making the 2D and 3D Die design, Pattern & Casting

⚫ Making the Progressive, Tandem and Transfer Dies

⚫ Home line tryout support

Company information


2. Vision

• Press line, Robot System

and Transfer line

• Total Engineering Service

[Main Activity]

• Pressing Die Development

- Transfer

- Tandem

- Progressive die

• Development of

Ass’y Jig & C/Fixture

Body Shop & Engineering Tooling Support Jig Support

Turnkey Supply for Automotive Solution

Specialize in Automotive Industrial


1. Address:

Namdong Industrial Complex.(136BL 8Lot), 617 Neungheo-Daero,

Namdong-Gu, Incheon, KOREA

(22 km from the Incheon International Airport)

⚫ Main Factory (Tool Making Shop)

Department No. of Employee

1 Management 8

2 Design/Cam 8

3 Quality 4

4 Polishing/Machining 30

2. Employees : Total 50 Employees

3. Facility

Facilities Specification

1Mechanical Press

(1,200 Ton)

Bolster: 4000×2400(SIMPAC, 4 Point)

2Mechanical Press

(600 Ton)

Bolster: 3000x2000 (Ssangyong, 2 Point)

3 Machining CTRHartford 5 AxisTable: 4000x2200

4 CMM Capps/Mora 2000x1500

5 CRANE20ton/10ton x 2 Lot 15ton/5ton x 2 Lot

3. About us

Incheon International Airport

GT Tooling

❖ Engineering Office

51 Aenggogae-Ro, 934 Beon-Gil, Namdong-Gu, Incheon

Korea (Heong In Building 8F)

Part No. of Engineer

1 Management 2

2 CAE 10

3 Design 16

4 CAD/CAM 12

1. Engineers: Total 40 Engineers

2. Software (No. of Copies)

UniGraphic-NX (4), PAM-STAMP 2011 (2), ZMASTER(2)

AutoForm R4.4 (3), CATIA V5 R19 (22), WORKNC (1)

POWER MILL (2), 3D PRO (2)



Customer

STAMPING

Panel Mass

production

PAWER_MILL

ZMASTER

WORKNC

GT Tooling

(Eng. Office)

Support modeling

of each operation

Using 3D Modeling

NC Data

Pattern

Inspection

CAM

CAD

UG / CATIA

3D Design

CAE

PAM_STAMP

AUTOFORM

Simulation of

Each Operation

CAD

3D LAY-OUT

CATIAPreceding

SimulationSE

AutoCAD

Take over a design

drawing

⚫ Engineering Process



⚫ Formability Analysis

Main ActivityFormability Analysis Support for SE & Die Manufacturing, Modeling and Simulation for

all Die operation

Software

CATIA V5, AUTOFORM, PAM-STAMP

⚫ CAD/CAE Experience of domestic & oversea Car Project.

(Including Side Outer & Fender Panel)

⚫ Spring-back Simulation & compensated surface for NC machining

⚫ Precision Formability to check surface deformation, slip line, shock line & TWB line.

⚫ Die design support with trim & blank line simulation.

⚫ Line die Formability Analysis - Flange, Re-strike operations.

BODY SIDE OTR

TAIL GATE OTR

TAIL GATE INRDOOR OTR HOOD INR

FENDER



⚫ Formability & Process Development for High-strength Steel

✓ Develop “Form” process instead of “Draw” to reduce scrap ratio.

✓ Apply compensation result on Die design & Manufacturing after spring-back Analysis.

✓ Optimized Blank-line on Die design stage.

✓ NC Machining with modeling data reflected compensation.

✓ Lightning 3D Scan after Tryout.

Spring-back Analysis

Section A

Process Planning & Lay-outBlank-line Optimization

Section B

B

A



⚫ SE & Engineering support in production period (Ex. Side outer

Formability Thinning Major Strain

⚫ Formability Analysis from Draw to Final Operation

OP10 DR OP20 CUT OP40 REST OP50 FL/SEPOP30 CUT

4th

Forming

8th

FL&Rest

9th

FL-UP

12th

FL-DN

✓ Expending Formability Object

- Blank line & Trim line development

- Flange & Re-strike Analysis

✓ Goals

- Insure accuracy in up-front engineering stage

- Decrease re-working time in manufacturing stage

- Reduce Total Tooling time


✓ Main Activity : Stamping Press Die Design ( 3D/2D )

✓ Software: CATIA V5 & UG

AUTO-FORM (3D LAY-OUT )

- Draw die design with formable & verified surface in early process planning stage.

- Apply verified blank & trim line by simulation.

- Die Design Experience of domestic & oversea Car Project.

(Including Side Outer & Fender Panel)


✓ Goals of Die Design Team

- Maximize Work efficiency through co-work with CAE TEAM & CAD/CAM TEAM.

- 2D/3D Die Design with parametric method.

- Individual skill-up & Minimize design error ratio with internal review & check

⚫ Die Design Engineering



✓ 3D LAY-OUT

C-FLSEP/C-TR/PIETRIM/C-TRDRAWPNL

✓ Equipment List

CATIA V5 AUTOCAD

AUTOFORM PAMSTAMP

✓ Interference Check (Transfer Press Process)

IN Check with Crossbar & Upr Die OUT Check with Crossbar & Upr Die

TYPE 1 TYPE 2


Process sheet

3D Surface data


✓ Die Design Process

LWR DIE UPR DIE

UPR PADLWR PARTS

✓ Design 3D Die Structure

Interference

Check

Assemble

Components3D Die Design 2D Drawing

Assemble 3D Components from data base3D Die Layout

Draw TRIM/C-TR SEP/C-TR/PIE C-FL

3D PROGRESSIVE DIE L/O LWR LIFTER UPR PAD


SIMPAC 1200ton Mechanical Press

(Bolster:4000x2400) 4 Point

SsangYong

600 Mechanical


⚫ Tryout PRESS


Hartford CNC Machining, 2 Machines (5 Axis, Table: 4000x2200)


⚫ Machining Center


CMM (Coordinate Measurement Machine)_ZEISS_Measure Size : 2,500*1,300*1300


⚫ Measuring Machine



Casting Modeling Partition for Pattern Full NC Tool Path Generation

for Pattern Full NC

Pattern Full NC MachiningFMC Pattern CompletionCasting

⚫ Pattern & Casting Process



⚫ Progressive Die



IDLE/OP20/30/40

ZSB Laengstraeger oben innen

OP50/IDLE/60

⚫ Transfer Die


Floor Panel

OP10

OP40OP30

OP20


⚫ Tandem Die



⚫ High Quality Dies Performance

OP40

✓ Die for High Technical Parts (W/House, CTR PLR etc.)

✓ Die for High Strength Steel (CR590/780/980 1.4T)

CTR_PLR_INR

OP30OP20


Skid Plate Rear Enclosure


✓ Die for Aluminum Material (Grade 6111, 2.5t)

⚫ High Quality Dies Performance


⚫ Type of Parts Performance



⚫ Reference (Year 2013- 2014)

7. Reference List

Project D87A Project

Customer DAIHATSU (Japan) - Perodua (Malaysia)

Supplied Parts 18 Parts 70 Sets

Delivered

Photos

FRT MEMBER etc.

Project GM E2SC Project

Customer GM KOREA – Samsung Industrial (Korea)


Delivered

Photos

CTR PLR INR etc. (Raw Material 980D)



Project GM GEN2 Project

Customer GM KOREA – Samsung Industrial (Korea)

Supplied Parts 6 Parts 18 Sets – All Parts of EV Battery Pack

Delivered

Photos

Project D63D Project


Supplied Parts 14 Parts 48 Sets – Door Hinge, Member, Etc

Delivered

Photos

7. Reference List



Project TESLA MLD3 Project

Customer TESLA CIE NUGAR (Mexico)


Delivered

Photos

SKID Plate (Auto Transfer, 6 operations, Al 6111, 2.5t)

Floor Penthouse (Auto Transfer, 6 operations, CR420/480, 0.75t)

7. Reference List



Project VW A7 Project

Customer VWM CIE NUGAR (Mexico)

Supplied Parts 6 Parts 6 Sets – Progressive Dies and Gang Dies

Delivered

Photos

Project D20N Project


Supplied Parts 4 Parts 19 Sets – Tandem Dies

Delivered

Photos

7. Reference List



Project D38L Project



Delivered

Photos

Progressive and Transfer Dies

7. Reference List



Project NISSAN L21B & H60A Project

Customer NISSAN CIE PEMSA (Mexico)


Delivered

Photos

Progressive and Transfer Dies

7. Reference List


ISO 9001 Certification (from ICR) ISO 14001 Certification (from ICR)

8. Certificates


9. Customers


We will do our best to satisfy our customers.

the best global supplier partner for the automotive industry

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