the art of dispensing - obs.schall-messen.de · • controls 1 or 2 vdh-sr servo-electric...
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The ArT Of DIspensIng
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The ArT of Dispensing
overviewCompany Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Service and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Time/Pressure Dispensing Valves . . . . . . . . . . . . . . . . . . . 6
Volumetric Dispensing Valves . . . . . . . . . . . . . . . . . . . . . . 8
2-Component Dispensing System . . . . . . . . . . . . . . . . . . 11
Jet Microdispensing Valves . . . . . . . . . . . . . . . . . . . . . . . 12
Feeding Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Degassing Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
High Pressure Drum Pumps . . . . . . . . . . . . . . . . . . . . . . . 18
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Customized Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ADACTECH Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Your Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
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ADACTECH Technologies GmbH with its head quarter in Berlin was founded in 2006 by a team of engineers specialized in high precision dispensing equipment.
A personal and direct contact to our customers, combined with the highest industrial experience allows us to provi-de the best solutions for specific requi-rements.
Our main priority is our customers as well as the quality of our products. All mechanical parts, as well as the electro-nic controls for our products, are manu-factured either in Austria, Germany, or Switzerland.
Our Berlin laboratory enables us to per-form all types of trial with your products. Hence we are able to offer an individual solution for your application and a trou-ble-free production – as your application is our passion.
The most prestigious names in automo-tive, micro-electronics, household-elec-tronics, as well as medical, pharmaceuti-cal or watch industries, belong to our comprehensive reference list.
Company Profile
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Service and Support
Tests & Consulting
Engineering & Construction
Training & Support
• Analyzingthecustomerrequirements• Definitionofidealdispensingprocess• Feasabilitytests• Technicalspecifications• Long-lifetests• Definitionofnecessarymaterial
• Designingdispensinglayouts• Creationofdispensingtools• Manufacturingofnecessarycomponents• Functionaltests• Implementingadjustmentsandimprovmentstothedesign
• Acceptanceofdispensingsolutionsbythecustomer
• Installationandsetupsupport• Trainingonsite• After-salesservice• Initialstartupsupport• Continuousconsulting• Onlinesupport
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Zeit-Druck-Dosierung
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MDH-3• Pistondispensingvalve• Volumerange:adjustablefrom1mm³to0.5cm³• Forlow,middleandhighviscosityproducts• Applicableforlaboratoryfillingapplications• VersionMDH-3-PNJforjettingprocess• Speciallyadaptedformanualuse(option:integratedhandswitch)
DDh-1-pn• Membranedispensingvalve• Volumerange:adjustablefrom1mm³to0.5cm³• Forlow,middleandhighviscosityproducts• Applicableforlaboratory,cosmeticorfoodfillingapplications• AllelementsincontactwiththeproductaremadeofTeflon• Adjustablemembraneclosingpressure• BodyinstainlesssteelorPTFE
DDH-2-PN / DDH-3-PN• Pistondispensingvalve• Volumerange:adjustablefrom1mm³tomorecm³• Forlow,middleandhighviscosityproducts• Foruseinautomaticormanualoperations• Controlledpistonpositions(up&down)
• VersionDDH-2-PN o BodymadeofPEEK o Suitableforveryaggressiveproducts o AllelementsincontactwiththeproductaremadeofPEEKorTeflon
• Dispensingdrops(cyclictrigger)orlines(continuoustrigger)• Extremelyshortcycletime.Adjustable(upto0.01s.)• Adaptedtomanualandautomaticoperations• Adjustableproductfeedingpressure• Adjustablevalveworkingpressure• Adjustablepistonstrokeandopentime
Grease, oil, pastes, silicones, paints, UV-glues, dispersion, cosmetics, aqueos solutions,… etc.
Time/Pressure Dispensing
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Control box ADACBOX-BB-01• SpeciallydesignedforTimePressuredispensingvalves• Controlsallnecessarydispensingparameters• Nospecialprogrammingknowledgerequired• IntuitiveprogrammingbyTouch-Screen• Memoryforupto15dispensingprograms• Integratedcontrolofminimaltanklevel• Integratedcontrolofworkingpressure• Integratedpistonmotioncontrol(up&down)• InterfaceformasterPLCcontrolsignals
Time/Pressure Dispensing
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Greasingofplasticgears
Greasingofsockets Dispensingmarkinglacquer
Examples of application
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VDH-153612-PN/SR• Designedforsmalltomiddlevolumes• 5modelsavailable: o Type015forvolumesbetween1and35mm³(μl.) o Type030forvolumesbetween5and140mm³(μl.) o Type060forvolumesbetween25and550mm³(μl.) o Type090forvolumesbetween100and1,275mm³(μl.) o Type120forvolumesbetween200and2,250mm³(μl.)
• Workingpressure:2to8bar• Feedingpressure:0.1to25bar• Weightaround2,000g(VersionPN),around3,000g(VersionSR)• Dispensingfrequency:upto0.25sdependingonvolumeandviscosity
Volumetric Dispensing
Grease,oil,pastes,silicones,paints,UV-glues,dispersion,cosmetics,aqueossolutions,etc.
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VDH-0515-PN/SR• Designedforverysmallvolumes• 4modelsavailable: o Type05forvolumesbetween0.05and1.10mm³(μl.) o Type08forvolumesbetween0.10and2.75mm³(μl.) o Type12forvolumesbetween0.15and6.00mm³(μl.) o Type15forvolumesbetween0.20and10.00mm³(μl.)
• Othertypesonrequest• Workingpressure:2to6bar• Feedingpressure:0.05to8bar• Weightaround500g(VersionPN),around600g(VersionSR)• Dispensingfrequency:upto0.25sdependingonvolumeandviscosity
• Dispensingofdots,outlinesandlines(continuousdispensing)• PNversionwithpneumaticdrivefordotdispensing• SRversionmotorizedfordots,outlinesandlinesdispensing• Electricallyadjustablevolume(SRversion)ormanuallyadjustablevolume(PNversion)• Forlow,mediumandhighviscosityproductsandrecommendedforautomaticcycledispensing• Compactdesignforsmallinstallationspace• Suitableforthedosingofbi-components.SeeADACMIX-153612-SRonpage11
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VDH-25CC-PN / SR• Speciallydesignedforbigvolumes• 3modelsavailable o Type210forvolumesbetween1,750and10,000mm³(μl.) o Type350forvolumesbetween3,500and27,500mm³(μl.) o Type470forvolumesbetween7,000and50,000mm³(μl.)
• Workingpressure:2to8bar• Feedingpressure:0.1to25bar• Weightaround7kg(VersionPN),around7.5kg(VersionSR)• Dispensingfrequency:upto0.5sdependingon volumeandviscosity
Volumetric Dispensing
Grease,oil,pastes,silicones,paints,UV-glues,dispersion,cosmetics,aqueossolutions,…etc.
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Examples of application
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GreasingbearingswithVDH-SR Greasingwatchcomponentswith2VDH0515-SR
Greasingcardoorlockswith4VDH-1536-PN Greasinghouselightswitcheswith2VDH1536-PN
Volumetric DispensingControl box ADACBOX-BV-01• Electropneumaticcontrolwithtouchscreenforvolumetricdispensingheads
• Multilingual(D,GB,F,ES,IT)• Controls1VDHdispenser+2pneumaticslides• Variousworkingmodes:Auto/Manual/Test/Stepbystep• Memoryfor15programs• Interfaceformastercontrol• Tanklevelmonitoring
Control box ADACBOX-SR-01/-02• Intelligentmicrocontrollercontrolbox• Controls1or2VDH-SRservo-electricdispensingheads• Colordisplaywithkeypadforvolumeandcycletimesettings• ProgrammingofmixingratioA-B(for2-Components)• Capacityfor248dosingprograms• 64programminglinesperstoredprogram• Variousworkingmodes(Manual,Auto,Test,Stepbystep)
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2-Component Dispensing
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2-C Modular System ADACMIX-153612-SR• Adaptedtoalltypesof2-Componentmediums• Dispensingindropsorlines• ModulardesigncombinesvariousstandardADACTECHcomponents• Deliveredas„turn-key“Stationorinseparatemodules,asshownbelow:
Casting,molding,coating,dispensingofepoxybi-components,sealingagents,2-components,etc.
o Module 1 Control box ADACBOX-SR
o Module 2 Dispensing valves VDH
o Module 3 Frame
o Module 5 Piping and assembly accessories
o Module 4TanksRES,orHPbarrelpumps
• ADACBOX-SRcontrolunitcompatiblewithanyVDHcombination• Freecombinationoftanks,barrelpumps,dispensingvalvesandaccessories• Availablerangeofvolumesbetweenfewmm³and100cm³• Individualmixingratiosadjustable• Veryprecisevolumetricdispensingresults• Editvolumeandcycletimedirectlyonstartscreen
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Jet Microdispensing
Cyanoacrylates,anaerobicadhesives,oils,aqueoussolutions,grease,silicone,lacquers,gels,etc.
Oil,watersolutions,UVadhesives,grease,silicone,lacquers,dispersions,alcohol,etc.
ADACSHOT-Series 501/502/520• Cycletimeof0.5msbyshot• Minimaldropsize:1nldependingondosedproduct• Specialexecutionsforaggressiveproducts
• 3modelsareavailable: o ADACSHOT-501Aforviscositiesupto300mPas o ADACSHOT-502Aforviscositiesupto5,000mPas o ADACSHOT-520Aforviscositiesupto2mmPas
ADACSHOT-Series 525+• Cycletimeofabout0.3mspershot• Minimumdropsize:0.5nldependingonproduct• Integrated„Adjust“systemforprecisedispensingresults• Specialversionsforaggressiveproductsavailable
• Piezoelectricdrive• Contactlessdispensingbyjettingverysmalldropswithhighfrequence(shotsintenthsofmilliseconds)• Veryprecisedosesevenforfilledproducts• Dispensingofdropsandlines(linesformedbyaseriesofdrops)• Shootingdistance:from0.1toseveralmm,dependingonvolumesandproducts• Feedingbysyringe,cartridgeortank,etc.• Options:heatingsystem,dropletdetection,nozzlecleaning,...• Easycleaningandmaintenanceduetomodulardesign
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ADACSHOT-Hotmelt• Speciallydesignedfor«Hotmelt»products• Adequateforfillingtechnologies«Dam&Fill»• Abletodispenseinsideofcomplexstructures• Possibilitytodispenseby„droptodrop“• Productcartridgemaybecarriedbythemicrodispensingvalve• Veryfastproductionspeed• Workingtemperatureupto180°C
Droplet detector ADACSHOT-DDS-80• Fiberoptic„online“dropletdetector• Detectsdropsshotwithafrequencyofupto1,400Hz• Alsodetectsunformeddrops• Checkstheflowingtimeofthedrop• Minimalsizeoftheidentifieddrop:>2nl• Easyinstallationanduse
Control box ADACSHOT-Serie 5000• SpeciallydesignedandessentialforourJetMicrodispensersADACSHOT• Necessaryforanimmediateprocessingofthepiezosignals• Toprogramandcontrolallnecessaryjetting
parameters o Pistondispensingstroke o Pistonopeningspeed o Pistonclosingspeed o Pistonopentime o Workingtemperature• Programmingofupto10Setups(Scenarios)
withanuniqueStart• Executionofverycomplexworkingcycles• Canbeadaptedaccordingtothecharacteristics
oftheproducttobedispensed
Jet Microdispensing
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Jet MicrodispensingExamples of application
DosingadhesiveontoaMicrochip
Greasingplasticgear
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RES-1250/ 2500-PNB• Tostockandfeedlowviscosityproducts• IntegratedHPDEorPTFEbottle(Option)• Availablestandardvolumes1.25;2.5;5and10liters• Canbesuppliedwitharigidoutletpipe• Feedingbypressurizingthefluid• Thefeedingpipeisdippedintothefluidbottle• Manometer,„Mini“Level,andSafetyValveareintegratedasstandard
RES- 1250/ 2500-PNP• Tostockandfeedlowandhighviscosityproducts• Availablestandardvolumes1.25and2.5liters• Feedingbypressurizingthepiston• Fillingmodes: o Directlyfromabarrelpump,bythelowercover o Manually,byremovingthetopcover• Topcoverwithbayonetlock• Manometer+ControlLevel„mini“+Safetyvalveincluded• CompatiblewithourdegassingsystemADACVAC-2500 o Options: ► Precisionmanometerwith/withoutkeylock ► Pressurizationpistonsuctionsystem ► Doublelevelcontrol„mini”(almostempty,empty)
Feeding Tanks
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Feeding TanksRES-1000-PNP/PNB with quick coupling and coding system• Designedtofacilitatethefillinganddegassingofspecialproducts• Capacity:1liter.Fillingpossiblefromadrumpump• Pressurizedproductbypneumaticpiston• Equippedwithasnapclosure• Pressuregauge+ControlLevel„mini“+Safetyvalveincluded• Codingsystemtoavoidmisuseoftheproductandmix-upoftanks• Housingavailableinvariouscolors(egdependingonthetypeofgrease)• Eachtankiscodedaccordingtoitsbasestationonthemachine• CompatiblewithourdegassingsystemADACVAC-2500(seepage17)
RES-0065-PNC / RES-0350-PNC• Forallviscosities• 3modelsavailable: O RES-0065-PNforcartridgesofmax.65cm³ O RES-0350-PNforcartridgesofmax.350cm³ O RES-XXXX-PNCustomFinish• Theproductisfeddirectlyfromthecartridge• Constantdistributionofpressureonthecartridge• 3modelsofcartridgeadapters: O StandardforcartridgeswithLüer-Lockconnector O StandardforcartridgeswithSEMCOconnector O Specialdesignforcartridgeswithanothertypeoffitting
Continuous Feeding System• Suitableforsupplyingproductsofallviscosities• Providesconstantandstablepressure• Capacityoftanks:2.5literseach• Automaticfeedfromadrumpump• AutomaticswitchingbetweentanksAandB• Integratedprecisionpressureregulator• Veryhighdosagequalityfromtime/pressuredispensers• Comescompletewithswitchingvalvesandpiping
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Degassing System ADACVAC-2500-PN• Suitablefordegassing(almost)allviscosities• TheproductisdirectlydegassedinthereservoirRES• Integratedcontrolinthedegassinghousing• Electronicsandpneumaticsfullyinsulated• Vacuumpressuregaugeintegratedinthedegassinghousing• Adjustmentofupto5degassingcycles• Comescompletewithdynamicmixerandfittings• Optionalvacuumpumpavailable• Timefor1completedegassingcycle:approx.8minutes• SuitableforREStanksof1,1.25and2.5liters
Fill ing and degassing station
• PumpBP-XX-PNwithpiping• TankRES-XXXX-includingPNPsensoric• TankRES-XXXX-PNwithouttopcover• Fillingstationwithlevelcontrol• Pressurereducer• CompletedegassingsystemADACVAC-2500-PN• Tankadapter• PNliftingdeviceforADACVAC-2500-PN• Ad-hocVacuumPump• Framewithacrylicglassprotection• Variouspositioningandstorageplates• PNcontrol
Degassing Concept
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Drum Pumps & AccessoriesHigh Pressure Drum Pumps• Fordrumsfrom1to200liters(dependingontype)• Fornon-corrosiveviscousproducts• Specialversionsareavailableforunconventionalproducts• Semi-automaticoperation• With2verticalandpneumaticpressurecolumns• Deliveredwithafollowerplate,baseplate,„mini“levelcontrolsystemand
purgesystem• Permanentpressureonthefollowerplate.CustomTrackingPlate• Availablepressureratios:1:5to1:60,asrequired
Accessories• Dosingnozzles,pistons,dosingneedles,heatingnozzles,...• Powerdistributors,pressurereducers,precisionpressure
gauges,...• Cables,stainlesssteelpipes,plastictubes,homogenizing
mixers,...
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Custom dosing nozzles• Formultipleandsimultaneousdosingofliquidproductswithalargenumberofneedles• Nozzlesarespeciallymanufacturedaccordingtothedosinginfrastructure• Suitableforverticalorhorizontaldosing• Allowsforeasyandefficientdosinginhardtoreachareas• Eachunitisuniqueandcorrespondstoaspecificdispensingapplication
Customized Solutions
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Customized SolutionsDosing stations and dosing tools• Constructionandmanufactureofcustomizeddosingstations• Forthesimultaneousdosingofseveralpointsinseveralzones• Designasastand-aloneorintegratedstation• Solutionsdesignedforrepetitiveandhighlyaccuratedosingonline• Foralltypesofparts,O-rings,bearings,toothedwheels,...• Completedesignandlayoutadaptation• Functiontestandprocesscheckbeforedelivery
Greasingautomotivesteeringwheelhousing+VDHdosingbattery
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Work tables
„Turn-key“ Stations
Customized Solutions
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ADACTECH Location
ADACTECHTechnologieGmbHNunsdorferRing29D-12277Berlin
Phone: 00493081865818Fax: 00493081865819
Welcome to Berlin!
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Your Notes
Yourcontact
Date
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ADACTECHTechnologieGmbHNunsdorferRing29D-12277Berlin
Phone:00493081865818Fax:00493081865819
The ArT Of DIspensIng
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