the all-new 2018 honda odyssey/media/files/autosteel/great... · gdis2017 the all-new 2018 honda...
TRANSCRIPT
GDIS2017
The All-New 2018 Honda Odyssey
Nic Goldsberry Senior Body Design Engineer
2018 Honda Odyssey Body Development Leader
Honda R&D Americas, Inc.
#GDIS | #SteelMatters 4
GRADIENT BACKGROUND
EASY TO RECOGNIZE AS ODYSSEY
#GDIS | #SteelMatters 5
#GDIS | #SteelMatters 6
Package | Overview
* Overall Width 1965 (-30)
17
35
(N
C)
3000 (NC)
5160 (+10)
940 (NC) 1220 (+10)
+ 50 Cargo Space
Maintain Best-in-Class Low Step-in Height
Maintain Winning 3rd Row Package
Quarter Window Moved To Door for Improved
Cornering Visibility
+10 -5 NC
Measurements in millimeters
#GDIS | #SteelMatters 7
Package | Cargo
Improved Tailgate Opening Greater Large Module Usability
Previous Odyssey
New Odyssey
Programmable Height with Stop & Hold
Roof-Mounted Mech
Hands-Free Access Power Tailgate
4 X 8’ Sheet
Tota
l V
olu
me (
cu
ft)
New
70.0
Sienna
70.5
Previous
61.5
+ 8.5
Pacifica
66.0
Based on Honda internal data
#GDIS | #SteelMatters 8
Magic Slide Seat Solution: Magic Slide Seat Rear Facing Front Facing
X X
Problem: 3rd Row Access with Child Seats
Not Enough Space for Ingress/Egress • Child seats block ingress/egress path, especially
rear-facing • Child seats defeat current 3rd row ingress/egress
seat functions: tip-slide, fold-down
Big Space Even with Child Seat Installed • Easy-to-use lateral slide feature • Integrated 3-point belts • Easy access to/from 3rd row even with a
rear-facing child seat
#GDIS | #SteelMatters 9
Easy Pass Through Variation Super
Pass Through Mode Wide
Pass Through Mode Center
Pass Through Mode
Normal pass through as minivan
Easy pass through as new Odyssey
328
Excellent pass that’s best in class
260
328
#GDIS | #SteelMatters 10
Primary Benefits: Easy to Access, Easy Child Care, Versatility
Separation Zone
Wide Mode
Buddy Mode Access Mode
Easy access to 3RD row seat; easy front seat access to infant
Center Pass-Thru
Equally centered, maximum intrusion space for two, equal line-of-sight to rear entertainment screen, equal 3rd row access from slide doors
Magic Slide Seat
#GDIS | #SteelMatters 11
EASY TO DRIVE
EASY TO
TURN
EASY TO
PLACE & PARK
EASY TO
RELAX
EASY TO
COMMUNICATE
EASY TO
GO
Dynamics Concept
New Odyssey Grand Concept
COMFORTABLE
EASY TO DRIVE
COMFORTABLE
#GDIS | #SteelMatters 12
Dynamics Concept
High Precision Steering
Confident Maneuverability
Reduced Driver Work
Smooth Shifting (10AT)
Isolate Road Inputs & Noise
EASY TO DRIVE | COMFORTABLE
#GDIS | #SteelMatters 13
Dynamics | Key Enabling Technologies
Body
Dual Pinion EPS
Suspension Rigidity & Control
#GDIS | #SteelMatters 14
Odyssey Chassis Overview All new chassis, based on light duty truck platform
• Aluminum Control Arms
• Floating Subframe
• Active Engine Mounts
• 18” Wheels Standard (Optional 19”)
• Compact Fuel & Exhaust Systems Packaging
Wheelbase 3000 mm (Extended from SUV Applications)
Track 1710 mm
Front MacPherson Strut Suspension
• Dual-Pinion Electronic Power Steering Odyssey First
#GDIS | #SteelMatters 15
Maximize Maneuverability & Steering Ease
Stability
Vehicle Speed Faster Slower
Maneuverability
Faste
r S
low
er Y
aw
Rate
Gain
New Odyssey Previous Odyssey Sienna
EASY TO TURN
EASY TO RELAX & CRUISE
EASY TO PLACE & PARK
• Dual pinion EPS steering system supports top class low & mid speed maneuverability
• Rear chassis kinematics support high speed stability
Based on Honda internal data *Data for Pacifica unavailable
*
#GDIS | #SteelMatters 16
Dynamics | Key Enabling Technologies
Body
Suspension Rigidity & Control
Dual Pinion EPS
#GDIS | #SteelMatters 17
Light Truck Platform Challenges for Minivan Package
Pilot Rear Suspension
Odyssey Rear Frame
Minivan floor frame requires compact rear suspension
New Structure
Customer benefit : Low, flat floor comfort & ingress/egress
Modified Platform Area
Ride Height -35 mm (from Pilot)
Pilot
Odyssey
+24% Tailgate opening is 24% taller than SUV platform base
#GDIS | #SteelMatters 18
Odyssey Chassis – Rear All new chassis, based on light duty truck platform
Rear Trailing Arm suspension
• Compact Floating Subframe
Odyssey First
• Compact Trailing Arm + Rear Stabilizer Bar
All New
#GDIS | #SteelMatters 19
Rear Suspension Choice
Package Compaction Prospects
Ride Quality
Maneuverability, Handling
NVH
Construction Efficiency (Wt)
Previous Odyssey Suspension
Twist Beam Concept New Compact Trailing Arm Suspension
Poor
Good
Good
Good
Good
Fair
Fair
Good
Good
Good
Excellent
Excellent
Excellent
Excellent
Excellent
#GDIS | #SteelMatters 20
Rear Chassis Packaging – Width Damper nested within wheel stroke envelope
Fender Width :
Interior Width :
Track (Tread) Width :
Down 30 mm
No change : Still wide enough for plywood
Down 27 mm
(Previous: 1995 mm, New: 1965 mm)
(Previous: 1735 mm, New: 1708 mm)
(4 ft)
#GDIS | #SteelMatters 21
Minimize Workload & Maximize Performance
Better Lateral Rigidity
Better Camber Rigidity
Better Longitudinal Compliance
Better Aligning Rigidity
+55%
EASY TO TURN EASY TO RELAX & CRUISE EASY TO PLACE & PARK
Package Compaction Ride Quality Maneuverability, Handling NVH Construction Efficiency (Wt)
Better Roll Control
#GDIS | #SteelMatters 22
Dynamics | Key Enabling Technologies
Dual Pinion EPS
Suspension Rigidity & Control
Body
#GDIS | #SteelMatters 23
Platform Safety Concept
Next-Gen Advanced Compatibility EngineeringTM (ACETM)
Efficient Load Management
Full Front Collision New Multi-Connection Bumper Beam
Tailor Welded Hot Stamp Door Ring
Cabin structure manages front, side roof & rear collisions
#GDIS | #SteelMatters 24
Body Platform
Spare Tire Storage
Improved Side Sill Section
Rear Inner/C Pillar Construction
Frame to Cabin Connection
Increased Structural Adhesive
New Odyssey Body Platform Optimization
#GDIS | #SteelMatters 25
Thickness ↑
The 1st front floor C/Mbr, crossmember A, was strengthened to resist front collision loads
Efficient Load Management
Platform Concept
C/Mbr A
Challenge : Minivan Front Floor Spare Tire Storage
PFP Crossmember
Odyssey Crossmember
L/T Platform New Odyssey
#GDIS | #SteelMatters 26
Challenge : Slide Door Side Sill Construction
Continuous side sill structure manages front, side & rear collisions
Platform Concept • Reducing the opening results in a stronger, continuous section across the slide door opening thus maintaining the platform concept
Discontinuous Section
Continuous Section
New Odyssey Previous
#GDIS | #SteelMatters 27
Body Platform
C Pillar Construction
Improved joint at upper C pillar from previous
Created closed section for height of C pillar
C pillar section wraps corner of door opening, connects to sill section
1
2
3
1
2
3 • Joint Optimization Software was used to define key connection areas
✔
#GDIS | #SteelMatters 28
Body Platform
4
5
6 7
Rear Inner/C Pillar Construction ✔
C-shaped frame allows better transfer of suspension loads into floor
Suspension load paths transfer into both C and D pillar sections
Entirely new section and load path from previous Consistent and efficient D pillar section
4
5
6
7
#GDIS | #SteelMatters 29
Body Platform
Previous New Odyssey
Suspension Load Suspension Load
• The Rear Frame Section was rotated from a “U” section to a “C” section to improve the connection of the cabin & frame together in load transfer
Frame-to-Cabin Connection ✔
#GDIS | #SteelMatters 30
Body Platform
Increased Structural Adhesive ✔
+10% Torsion
+10% Rear Lateral
• Application of HPA equivalent to 5 kg worth of weight in stampings
New (+22 m)
Improved ride & handling with virtually no weight up
#GDIS | #SteelMatters 31
Body Result Rear Torsion Comparison
New Odyssey Previous Odyssey
#GDIS | #SteelMatters 32
ULTRA High Strength Steel Application
Tailor welded Hot Stamp Door Ring
FR Plr Stiff Upr
2.0t 1500 MPa
FR Plr Stiff Lwr
1.6t 1500 MPa
CTR Plr Stiff
1.4t / 1.8t TWB
1500 MPa 3 Hot Stamp Parts of
different thicknesses
(1.8t)
(1.4t)
Spot Weld Joint
Spot Weld Joint
Spot Weld Joint
③
②
① Improved Energy management by creating uninterrupted joints that
transfer load more smoothly.
② Application of a Laser Tailor Welded Blank which allows efficient
use of thickness where needed.
③ Overlapped front pillar upper and lower stiffeners to further reduce
weight by eliminating internal reinforcement.
①
①
#GDIS | #SteelMatters 33
High Strength Steel Application
58%
-34 kg (From previous Odyssey)
LSS : Low strength steels
HSS : High Strength Steels
AHSS : Advanced High Strength Steels
UHSS : Ultra High Strength steel
PHS : Press Hardened Steels
Aluminum
High Strength Steel
37%
8%
7%
1%
6%
41%
High rigidity, light weight body through advanced material application
#GDIS | #SteelMatters 35
Body | Rigidity High body rigidity improvement & big weight down
49%
13%
22%
54%
67% 61%
0
10
20
30
40
50
60
70
80
(%) Tire P
atc
h L
ate
ral
Dam
per
Tors
ion
Dam
per
Bendin
g
Tire P
atc
h L
ate
ral
Dam
per
Tors
ion
Dam
per
Bendin
g
Front Rear Glo
bal Tors
ion
44%
-34 kg (From Previous Odyssey)
Based on Honda internal data
#GDIS | #SteelMatters 36
Body | Ride Comfort
Previous
Low Frequency Ride Energy
Mid
Fre
qu
en
cy R
ide E
nerg
y
New
Ride Comfort
Body Control
Vibration
Impact
Road Isolation – Focus Areas
• Body Control (Roll Pitch Heave) • Floor Vibration • Impact G-feeling • Overall Cabin Quietness
Previous Odyssey
Comfortable Ride
Cabin Quietness Base
+0.5P -0.5P -1P +1P
Elite
Based on Honda internal data
#GDIS | #SteelMatters 37
Body | Cabin Quietness Previous Odyssey
Comfortable Ride
Cabin Quietness
+0.5P -0.5P -1P +1P • Improved Body Rigidity • Triple Door Seals • Acoustic Spray Foam • Improved Carpet • Acoustic Glass
Wind Noise (Driver Seat)
Mid
Fre
q.
2kH
z-5
kH
z (d
B)
Low Freq. 400Hz-1600Hz (dB)
Previous
Elite
EXL
Pacifica
Road Noise (Driver Seat)
Rough Road Mid-Freq. 80Hz-630Hz (dB)
Sm
ooth
Asp
halt H
igh
Fre
q.
630H
z-1
0kH
z (d
B)
Pacifica
Previous EXL
Elite
Sienna
Road Noise (3rd Row)
Rough Road Mid-Freq. 80Hz-630Hz (dB)
Sm
ooth
Asp
halt H
igh F
req.
630H
z-1
0kH
z (d
B)
Previous
Pacifica
Sienna
EXL
Elite
Base Elite
Based on Honda internal data *Data for Sienna unavailable
*
#GDIS | #SteelMatters 39
Safety Summary
Rating Organization
Item Prev New
Overall 5 5
Front Driver 5 5
Passenger 5 5
Side Driver 5 5
Passenger 5 5
Rollover 4 4
Overall TSP TSP
Small Overlap
Overall
Moderate Overlap
SICE
Rear Crash
Roof Crush
Child Seat Usability
Front Crash Prevention
Basic Superior
G G
G G
G G
G G
G G
A G+
Honda S
ensi
ng™
Adaptive Cruise Control
Lane Keeping Assist System
Road Departure Mitigation
CMBS (Vehicles & Pedestrians)
Forward Collision Warning
Lane Departure Warning
™
Blind Spot Information System Honda Sensing™ & BSI are Standard on All Grades Except LX
New Driver & Passenger Knee Airbags Honda First Passenger Knee Airbag
GDIS2017