tfg usa presentation depicting investment commitment

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21421 Hilltop #11 Southfield, MI 48033 Toll-Free: 800-759-2658 www.tfgusa.com

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The Federal Group USA would like to be the strategic partner for your global sourcing initiatives. This PDF presentation will give you a great idea of what we can provide for you!

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Page 1: TFG USA presentation depicting investment commitment

21421 Hilltop #11

Southfield, MI 48033 Toll-Free: 800-759-2658

www.tfgusa.com

Page 2: TFG USA presentation depicting investment commitment

A global manufacturing firm dedicated to delivering value for our clients via the development and implementation of creative, compliant and cost effective global manufacturing, sourcing, engineering and international trade strategies.

The Federal Group was born from the idea that sophisticated, credentialed and world-class manufacturing should be accessible to any business seeking to expand its international competitive footprint.

…Gain The Competitive Advantage!

The Federal Group since 1980

Page 3: TFG USA presentation depicting investment commitment

…Gain The Competitive Advantage!

产品型号

Product Model

零件代号

Part Code

产品名称

Product Name

零件名称

Part Name

用户名称Custom

er name

第1页

Page One

符号说明Mark Description

工序

Process

搬运

Move

储藏

Storage

自检

Self-Check by Operator

专检

Check by Inspector

控制点 Control Point

设备型号:TC-S2Z

重点序

Key Process

部门区分

Next Department

工序省略

Process Ommission

设备型号:TC-S2Z

流程线

Flow Line

更改通知Change Notice

杨万夫

2013.11.1

04标记及数目Mark&No.

签名及日期signature and date

50.清洗、包装、出货检验Wshin

g、Anti-rust &

Packaging,outgoing inspection

原材料进厂incoming

inspection

40.倒角、去刺chamfer and

deburring

10.粗精铣定位面rough and f ine

milling location surface

Process flow Diagram

编制

Prepared by

30.粗精铣二面钻孔rough&finish another

surface and drilling the hole

文件编号

DN

批准

Approved by版本号Version修改日期date changed

20.去刺deburring

GY-E11378E11378

TFG

共1页

One Page

审核

Checked by

Page 4: TFG USA presentation depicting investment commitment

…Gain The Competitive Advantage!

过程(FMEA)

工艺责任部门Responsible Dept.

FMEA日期(编制Prepared By ): 日期Date(修订)

关键日期Key Date

顾客工程批准/日期(如需要): 版本:

崔文来 李绍功 崔德怀 郑春友 赵俊喜 王利 杜立群 供方/工厂批准/日期: 其它批准/日期(如需要): 日期(回顾)

其它批准/日期(如需要) 下次回顾日期:

过程功能 潜在的失 潜在的失 严 潜在的失效 频 现行预防 现行探测/current detective 探 风险 建议的 责任及目标 措施结果/results after solutions

要求 效模式 效后果 重 原因/机理 度 过程控制 过程控制/process control 测 顺序 措施 完成日期 采取的措施 严 频 不易 风险

Process

Content/require

ment

Potential Failure Mode Potential Failure effect 度 root cause of Potential failure 数Current Preventive process

control度 数 Resp.&Target

adopted

solution重 度 探测 顺序

Effe

ct

De

gre

Fre

que

ncy

Det

ecti

ve

deg

RPNadvised

solutionfinished date 度 数 度数 数

7 机床不稳定precision instability of machine tool 2对机床进行定期维护保养m

aintain machine regularly

首件检验,自检1件/20件,巡检1件/80件insp

ection for 1st product,inspect1 piece every 20

pieces by the operator,random spot check 1

piece every 80 pieces

2 28

6 夹具上垫有铁屑chips on fixture 3对操作工进行培训/train the

operators

首件检验,自检1件/20件,巡检1件/80件insp

ection for 1st product,inspect1 piece every 20

pieces by the operator,random spot check 1

piece every 80 pieces

3 54

平面度超差flatness out of

tolerance7 机床不稳定precision instability of machine tool 2

对机床进行定期维护保养m

aintain machine regularly

首件检验,自检1件/20件,巡检1件/80件insp

ection for 1st product,inspect1 piece every 20

pieces by the operator,random spot check 1

piece every 80 pieces

3 42

表面粗糙度超差surface

roughness out of

tolerance

6刀具长时间使用磨损/longtime used cutting tools becomes worked down3按规定频次更换刀片chang

e cutting tools regularly

首检检验,检验室1件/120件 inspection for

1st product,inspect1 piece every 120 pieces

by inspection Dep.

3 54

20去刺deburri

ng去刺deburring

去刺不干净deburring not

completely

影响后续加工affect further

machining6 操作工工作不认真careless work of the operator 3

对操作工进行培训/train the

operators100%目视检查visual inspection 2 36

工序号workin

g

proced

ure

No.

10

粗精铣定位面rough&fi

nish milling

location

surface

粗精铣定位面ro

ugh&finish

milling location

surface

厚度减thickness out of

lower tolerance

影响后续加工affect further

machining

影响客户使用,客户不满,拒收affect further using,rejected

by customers

2013.11.1

工序名称

process

name

技术部/生产部

Tech. Dept./Prod. Dept.

零件名称Part Name

零件图号Part No.

主要参加人Core Members

2013.11.1 004

Page 5: TFG USA presentation depicting investment commitment

…Gain The Competitive Advantage!

厚度加thickness out of

upper tolerance7

刀具长时间使用磨损/longtime used cutting tools becomes

worked down3

按规定频次更换刀片chang

e cutting tools regularly

首件检验,自检1件/20件,巡检1件/80件insp

ection for 1st product,inspect1 piece every 20

pieces by the operator,random spot check 1

piece every 80 pieces

2 42

6 机床调整失误Machine tool adjustment error 2定期对操作工进行培训/trai

n the operators

首件检验,自检1件/20件,巡检1件/80件insp

ection for 1st product,inspect1 piece every 20

pieces by the operator,random spot check 1

piece every 80 pieces

2 24

6 夹具上垫有铁屑chips on fixture 3对操作工进行培训/train the

operators

首件检验,自检1件/20件,巡检1件/80件insp

ection for 1st product,inspect1 piece every 20

pieces by the operator,random spot check 1

piece every 80 pieces

3 54

表面粗糙度超差surface

roughness out of

tolerance

6刀具长时间使用磨损/longtime used cutting tools becomes

worked down3

按规定频次更换刀片chang

e cutting tools regularly

首检检验,检验室1件/120件 inspection for

1st product,inspect1 piece every 120 pieces

by inspection Dep.

3 54

φ8孔直径加 diameter

of φ8 hole out of upper

tolerance

7刀具长时间使用崩刃long time used cutting tools,lead to

the knife edge break3

按规定频次更换刀片chang

e cutting tools regularly

首件检验,自检1件/20件,巡检1件/80件insp

ection for 1st product,inspect1 piece every 20

pieces by the operator,random spot check 1

piece every 80 pieces

2 42

φ8孔直径减diameter of

φ8 hole out of lower

tolerance

6刀具长时间使用磨损/longtime used cutting tools becomes

worked down3

按规定频次更换刀片chang

e cutting tools regularly

首件检验,自检1件/20件,巡检1件/80件insp

ection for 1st product,inspect1 piece every 20

pieces by the operator,random spot check 1

piece every 80 pieces

2 36

φ12孔直径加diameter of

φ12 hole out of upper

tolerance

7刀具长时间使用崩刃long time used cutting tools,lead to

the knife edge break3

按规定频次更换刀片chang

e cutting tools regularly

首件检验,自检1件/20件,巡检1件/80件insp

ection for 1st product,inspect1 piece every 20

pieces by the operator,random spot check 1

piece every 80 pieces

2 42

φ12孔直径减diameter of

φ12 hole out of lower

tolerance

6长时间加工刀具磨损/longtime used cutting tools becomes

worked down3

按规定频次更换刀片chang

e cutting tools regularly

首件检验,自检1件/20件,巡检1件/80件insp

ection for 1st product,inspect1 piece every 20

pieces by the operator,random spot check 1

piece every 80 pieces

2 36

φ14孔直径加diameter of

φ14 hole out of upper

tolerance

7刀具长时间使用崩刃long time used cutting tools,lead to

the knife edge break3

按规定频次更换刀片chang

e cutting tools regularly

首件检验,自检1件/10件,巡检1件/40件insp

ection for 1st product,inspect1 piece every 20

pieces by the operator,random spot check 1

piece every 40 pieces

2 42

φ14孔直径减diameter of

φ14 hole out of lower

tolerance

6刀具长时间使用磨损/longtime used cutting tools becomes

worked down3

按规定频次更换刀片chang

e cutting tools regularly

首件检验,自检1件/10件,巡检1件/40件insp

ection for 1st product,inspect1 piece every 20

pieces by the operator,random spot check 1

piece every 40 pieces

2 36

φ14孔深度减diameter of

φ14 hole out of lower

tolerance

6刀具长时间使用磨损/longtime used cutting tools becomes

worked down3

按规定频次更换刀片chang

e cutting tools regularly

首件检验,自检1件/10件,巡检1件/40件insp

ection for 1st product,inspect1 piece every 20

pieces by the operator,random spot check 1

piece every 40 pieces

2 36

孔位置差hole position

deviation7 机床不稳定precision instability of machine tool 2

对机床进行定期维护保养m

aintain machine regularly

首件检验,自检1件/20件,巡检1件/80件insp

ection for 1st product,inspect1 piece every 20

pieces by the operator,random spot check 1

piece every 80 pieces

3 42

倒角chamfer倒角大小不均匀chamfer

asymmetry 6 操作工工作不认真careless work of the operator 3

对操作工进行培训/train the

operators100%目视检查visual inspection 2 36

去刺deburring去刺不干净deburring not

completely6 操作工工作不认真careless work of the operator 3

对操作工进行培训/train the

operators100%目视检查visual inspection 2 36

清洗washing

清洗后有残留物,磕伤,剩面,加工缺陷,毛刺等。 It exist residue, dent,

casting skin, machining

defects, burrs, etc after

cleaning

导致客户不能正常使用,因此被反馈,投诉affect further

using,complained by

customers

7

产品上有残留物,磕伤,剩面,加工缺陷,毛刺 It exist

residue, dent, casting skin, machining defects, burrs on

product.

4

加强前工序的有效控制Stre

ngthen the effective control

of previous working

procedure

100%目视检验 visual inspection 2 56

包装packing

数量错误或是有混装quant

ity error or mixing

packing

影响客户使用,导致被反馈,投诉affect further

using,complained by

customers

6操作前没有清理干净现场Did not clean up the site before the

operation4

对操作人员加强培训/train

the operators100%目视检验visual inspection 2 48

出货检验outgoi

ng inspection

测量不准确/Measurement

deviation

1.对现场的反馈造成生产误导

。misleading to the production

spot.

2.影响客户使用,导致被反馈

,投诉affect further

using,complained by

customers

7

量具、仪表误差大,专用检具磨损或不合格Deviation from

universal inspection tools or instruments,Worn or NG

special inspection tools

5

定期校验量、检具及仪器c

alibrate inspection tools

regularly

抽检random spot check 2 70

50

清洗、包装、出货检验Washing、

packing、i

nspection

40

倒角去刺ch

amfer

deburring

影响客户使用,客户不满,拒收/affect further using,rejected

by customers

厚度减thickness out of

lower tolerance

影响客户使用,客户不满,拒收affect further using,rejected

by customers

粗精铣二面roug

h&finish milling

another surface

钻孔drilling hole

30

粗精铣二面钻孔rough

&finish

milling

another

surface,dr

illing the

hole

Page 6: TFG USA presentation depicting investment commitment

…Gain The Competitive Advantage!

控 制 计 划Control Plan主要联系人/电话:Contact Person/Phone 日期(编制)Date(Establishment): 日期(修定)Date(Modification):

控制计划编号Control Plan No.: KZ-E11378 崔文来 15822358933 2013.11.1 版本Version: ’004

日期(回顾)Date(Review):

下次回顾日期Date(Next Review):

产品Production

过程Procedure

方 法评价/测量Evaluation/Measure

ment

规范/公差Specificatio

n/

Tolerance

技术Technology

容量Vol

ume

频率Frequency

厚度Thickness

9±0.3数显卡尺

Digital Caliper0.01

首件检验,自检1件/20件,巡检1件/80件

First Piece Inspection

one piece/20 pieces inspected by operator

one piece/80 pieces by on-site inspector

作业指导书/检验指导/过程检验记录

Work Instruction/Inspection

Guide/Process Inspection Record

平面度Flatness

平面度Flatness 0.05

高度尺+杠杆表

Height Gauge + Lever

Indicator

0.01

首件检验,自检1件/20件,巡检1件/80件

First Piece Inspection

one piece/20 pieces inspected by operator

one piece/80 pieces by on-site inspector

作业指导书/检验指导/过程检验记录

Work Instruction/Inspection

Guide/Process Inspection Record

粗糙度Roughness

Ra1.8粗糙度检查仪

Roughness Tester0.001

首检检验,检验室1件/120件

First Piece Inspection

one piece/120 pieces insepcted in Lab

作业指导书/检验指导/过程检验记录

Work Instruction/Inspection

Guide/Process Inspection Record

20去刺

Deburr

手工Manual

外观Appearance

边缘圆滑,无毛刺Smooth Edge & No

burr

目视Visual Check

100%

自检、巡检Inspected by

Operator

Inspected by on-site

Inspector

作业指导书Work Instruction

不合格品需修复至合格。Repair unqualified parts until they

are qualified.

反应计划Reaction Plan

粗精铣定位面Rough & Finish

Milling Location

Surface

自检、巡检Inspected by

Operator

Inspected by on-site

Inspector

先标记再隔离,然后通知班组长和巡检;追溯需追溯到上一次检验合格时间段为止。Mark the unqualified parts and

isolate them, then notice group

leaders and on-site inspectors

about unqialified parts.

Trace back all parts to those

qualified in last inspection.

加工中心Machining

Center

TC-S2Z

取样Sampling

10

过程名称/操作描述

Process Name/

Operaction

Description

供方/工厂代码(Supplier/factory Code):

零件过程编号P

rocess

No.

其它批准/日期(如需要)Other Approval/Date(if necessary):

特性

Property

方法Method

生产设备Pro

duction

Equipment

特殊特性分类Special

Characteristics

编号N

o.

检测人Inspector

控制方法Control Method

其它批准/日期(如需要)Other Approval/Date(if necessary):

顾客工程批准/日期(如需要)Client Engineering Approval/Date(if necessary):

零件名称/描述: Part

Name/Discription

供方/工厂批准/日期Supplier/Factory Approval/Date: 顾客工程批准/日期(如需要)Client Engineering Approval/Date(if necessary):

样件Sample 试生产Trial Production 生产Production

零件号/最新更改水平: Part

No.

核心小组成员Core member:

控制计划小组Control Plan Team Member:

Page 7: TFG USA presentation depicting investment commitment

…Gain The Competitive Advantage!

厚度Thickness

8±0.2数显卡尺

Digital Caliper0.01

首件检验,自检1件/20件,巡检1件/80件

First Piece Inspection

one piece/20 pieces inspected by operator

one piece/80 pieces by on-site inspector

作业指导书/检验指导/过程检验记录

Work Instruction/Inspection

Guide/Process Inspection Record

粗糙度Roughness

Ra1.8粗糙度检查仪

Roughness Tester0.001

首检检验,检验室1件/120件

First Piece Inspection

one piece/120 pieces insepcted in Lab

作业指导书/检验指导/过程检验记录

Work Instruction/Inspection

Guide/Process Inspection Record

孔径Hole OD

φ8+0.2塞规

Plug Gauge

首件检验,自检1件/20件,巡检1件/80件

First Piece Inspection

one piece/20 pieces inspected by operator

one piece/80 pieces by on-site inspector

作业指导书/检验指导/过程检验记录

Work Instruction/Inspection

Guide/Process Inspection Record

孔径Hole OD

φ12±0.1塞规

Plug Gauge

首件检验,自检1件/20件,巡检1件/80件

First Piece Inspection

one piece/20 pieces inspected by operator

one piece/80 pieces by on-site inspector

作业指导书/检验指导/过程检验记录

Work Instruction/Inspection

Guide/Process Inspection Record

孔径Hole OD

φ14+0.1塞规

Plug Gauge

首件检验,自检1件/10件,巡检1件/40件

First Piece Inspection

one piece/10 pieces inspected by operator

one piece/40 pieces by on-site inspector

作业指导书/检验指导/过程检验记录

Work Instruction/Inspection

Guide/Process Inspection Record

孔径深度Hole Depth

3±0.2数显深度尺

Digital Depth Caliper0.01

首件检验,自检1件/10件,巡检1件/40件

First Piece Inspection

one piece/10 pieces inspected by operator

one piece/40 pieces by on-site inspector

作业指导书/检验指导/过程检验记录

Work Instruction/Inspection

Guide/Process Inspection Record

孔位置Hole Location

10.4±0.5

高度尺+杠杆表

Height Gauge + Lever

Indicator

0.01

首件检验,自检1件/20件,巡检1件/80件

First Piece Inspection

one piece/20 pieces inspected by operator

one piece/80 pieces by on-site inspector

作业指导书/检验指导/过程检验记录

Work Instruction/Inspection

Guide/Process Inspection Record

孔位置Hole Location

19;38检具Measuring Tool/E11378-

01-Y

首件检验,自检1件/20件,巡检1件/80件

First Piece Inspection

one piece/20 pieces inspected by operator

one piece/80 pieces by on-site inspector

作业指导书/检验指导/过程检验记录

Work Instruction/Inspection

Guide/Process Inspection Record

孔位置度Hole Location

Degree▲

位置度Location

Degree φ0.5 A B C

检具Measuring Tool/E11378-

01-Y

首件检验,自检1件/20件,巡检1件/80件

First Piece Inspection

one piece/20 pieces inspected by operator

one piece/80 pieces by on-site inspector

作业指导书/检验指导/过程检验记录

Work Instruction/Inspection

Guide/Process Inspection Record

孔位置度Hole Location

Degree▲

位置度Location

Degree φ0.3 A B C

检具Measuring Tool/E11378-

01-Y

首件检验,自检1件/20件,巡检1件/80件

First Piece Inspection

one piece/20 pieces inspected by operator

one piece/80 pieces by on-site inspector

作业指导书/检验指导/过程检验记录

Work Instruction/Inspection

Guide/Process Inspection Record

孔位置度Hole Location

Degree▲

位置度Location

Degree φ0.2 A B

检具Measuring Tool/E11378-

01-Y

首件检验,自检1件/20件,巡检1件/80件

First Piece Inspection

one piece/20 pieces inspected by operator

one piece/80 pieces by on-site inspector

作业指导书/检验指导/过程检验记录

Work Instruction/Inspection

Guide/Process Inspection Record

40倒角去刺

Chamfer & Deburr

手工Manual

外观Appearance

倒角大小均匀,边缘圆滑无毛刺

Uniform

Chamfering,smooth

Edge,no burr

目视Visual Check

100%

自检、巡检Inspected by

Operator

Inspected by on-site

Inspector

作业指导书Work Instruction

不合格品需修复至合格。Repair unqualified parts until they

are qualified.

清洗Cleaning

工件内外无屑、杂物No contamination

within workpiece

目视Visual Check

100%

自检Inspected by

Operator

包装Packaging

按包装规范进行包装Implement Packaging

Specification

目视Visual Check

100%

自检Inspected by

Operator

按包装规范进行包装Implement Packaging Specification

出货检验Final Inspection

按出货检验计划执行Implement Final

Inspection Plan

目视Visual Check

100%

检验员Inspected by

Inspector

出货检验计划执行Implement Final Inspection Plan

自检、巡检Inspected by

Operator

Inspected by on-site

Inspector

先标记再隔离,然后通知班组长和巡检;追溯需追溯到上一次检验合格时间段为止。Mark the unqualified parts and

isolate them, then notice group

leaders and on-site inspectors

about unqialified parts.

Trace back all parts to those

qualified in last inspection.

50

清洗包装出货检验Cleaning &

Packaging & Final

Inspection

清洗、包装不合格的应重新清洗包装至合格。Cleaning

In case of any unqualified

package, do re-cleaning and

repackging.

30

粗精铣二面钻孔Rough & Finish

Milling another

Surface, Drilling

加工中心Machining

Center

TC-S2Z

Page 8: TFG USA presentation depicting investment commitment

…Gain The Competitive Advantage!

客户名称

Customer

适用人

Implemented

by

检验员

Inspector

版本

Version

编号

No.

图纸编号

Drawing No.

特殊特性

Special

Characteristics

测量手段/规格

Measuring

Method/Specification

精度

Precision

容量/频率

Volume/

Frequency

目视

Visual CheckⅢ

目视

Visual CheckⅢ

目视

Visual CheckⅢ

2 1数显卡尺

Digital Caliper0.01 Ⅱ

3 2

高度尺+杠杆表

Height Caliper+Lever

Indicator

0.01 Ⅱ

4 3

高度尺+杠杆表

Height Caliper+Lever

Indicator

0.01 Ⅱ

5 4数显卡尺

Digital Caliper0.01 Ⅱ

6 5R规

R GaugeⅡ

7 6高度划线尺

Height Gauge 0.01 Ⅱ

8 7高度划线尺

Height Gauge 0.01 Ⅱ

9 8高度划线尺

Height Gauge 0.01 Ⅱ

10 9高度划线尺

Height Gauge 0.01 Ⅱ

11 10R规

R GaugeⅡ

12 11R规

R GaugeⅡ

13 12投影仪

Projector0.001 Ⅱ

14 13

日期Date

日期Date

日期Date

毛坯检验规范

Raw Material Inspection

Specification

TFG

产品名称

Part Name

图纸编号

Drawing No.

文件编号

Document No.

无磕伤、错型

No Dent or Wrong Type

10 (±0.5)

产品/过程规范/公差

Parts/Process

Specification/Tolerance

反应计划:发现问题通知部门主管和技术工程师。Reaction Plan: In case of any problems, inform department chief and technical engineers

编制Prepared by

杨万夫 2013.11.2

19 (±0.5)

38 (±0.5)

4.5 (±0.4)

11 (±0.5)

审核Audited By

批准Approved by

1外观

Appearance

R2

2-R1

4-7.3°

核实材质单Verification of

Material List 304L

平行Parallel 0.3 C

平面度Flatness 0.3

2-10.3 (±0.5)

2-R9

锻件外观连贯

Consistent Appearance of

Forging

无裂痕、重皮等缺陷

No Creak, Scale

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Critical Dimension Control图号 E11817

序号 尺寸描述 尺寸要求 特殊特性符号 量具

1

孔位置度Hole Location

Degree

位置度Location Degree

φ0.1 A B▲ 检具Measuring Tool/E11817-01-Y

2

孔位置度Hole Location

Degree

位置度Location Degree

φ0.3 A▲ 检具Measuring Tool/E11817-01-Y

3孔径深度

Hole Depth7.5±0.1 ▲ 检具Measuring Tool/E11817-01-Y

4孔径

Hole ODφ12.23+0.05 ▲

塞规Plug Gauge

5

中心到斜面尺寸Distance Between

Center and Inclined

Surface

17.7±0.1 ▲ 检具Measuring Tool/E11817-02-Y

6面角度

Surface Angle88°±1° ▲ 检具Measuring Tool/E11817-03-Y

零件名称

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客户名称

Customer

适用人

Implemented

by

检验员

Inspector

版本

Version

000

编号

No.

图纸编号

Drawing No.

特殊特性

Special

Characteri

stics

测量手段/规格

Measuring Method/Specification

精度

Precision

容量/频率

Volume/

Frequency

目视

Visual CheckⅢ

目视

Visual CheckⅢ

目视

Visual CheckⅢ

2 1数显卡尺

Digital Caliper0.01 Ⅲ

3 2高度尺+杠杆表

Height Caliper+Lever Indicator0.01 Ⅲ

4 3塞规

Plug GaugeⅢ

5 4塞规

Plug GaugeⅢ

6 5 检具Measuring Tool/E11817-03-Y Ⅲ

7 6 检具Measuring Tool/E11817-02-Y Ⅲ

8 7塞规

Plug GaugeⅢ

9 8塞规

Plug GaugeⅢ

10 9塞规

Plug GaugeⅢ

11 10 检具Measuring Tool/E11814-01-Y Ⅲ

12 11 检具Measuring Tool/E11814-01-Y Ⅲ

13 12 检具Measuring Tool/E11814-01-Y Ⅲ

14 13 检具Measuring Tool/E11814-01-Y Ⅲ

15 14 检具Measuring Tool/E11814-01-Y Ⅲ

16 15 检具Measuring Tool/E11814-01-Y Ⅲ

17 16 检具Measuring Tool/E11814-01-Y Ⅲ

18 17粗糙度检查仪

Roughness Tester0.001 Ⅱ

日期Date

日期Date

日期Date

产品名称

Part Name

图纸编号

Drawing No.

文件编号

Document No.

CP-E11814

产品/过程规范/公差

Parts/Process

Specification/Tolerance

Finished Parts Inspection Specification

无磕伤、污、剩面

No Dent, Contamination,

Casting Skin

无毛刺、屑、杂物、尖角

No Burr, Contamination,

Sharp Edge

无异物、潮气、腐蚀性液体

No Moisture, Foreign Metter,

Corrosive Liquid

5.5±0.25

E11814

φ12.23+0.05

7.5±0.1

φ8.23+0.05

平面度Flatness 0.05

φ7.5±0.2

2°-1°

88°±1°

批准Approved by

反应计划:发现问题通知部门主管和技术工程师。Reaction Plan: In case of any problems, inform department chief and technical engineers

编制Prepared by

杨万夫 2013.11.2

1外观

Appearance

审核Audited By

位置度Location Degree φ0.3

A

位置度Location Degree φ0.1

A B

位置度Location Degree φ0.1

A B

Ra1.4

16±0.5

18±0.5

21±0.5

42±0.5

17.7±0.1

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Execute date 执行日期:

PARTS PROTECTION REQUIREMENTS(部件保护需求) OILING(防锈油)-请注明防锈油种类 PAINT PROTECTION(喷漆保护)

(部件照片或图纸) (内包装零件防护及放置照片或图示) VOLATILE CORROSION INHIBITOR (VCI气相防锈) DUSTPROOF(防尘保护)

SILICA-GEL (DESICCANT)(干燥剂)

1E SPECS (LIST)

NO NAME(名称) MATERIALS(材料) DIMENSIONS (尺寸)

(mm)PCS. ( 数量) PIECECOUNT(件数) WEIGHT(重量KG)

WEIGHT PER

L(长) W(宽) H(高) PIECE 单件重 (KG)

PACKAGING INSTRUCTIONS(包装操作方法)

(外包装照片) 装箱流程:纸箱中放入零件→用填充物垫住零件四周→每放满一层隔板封顶→封箱

→纸箱每9个为一层放在木排上→用塑料膜包裹

PART NUMBER(零件号): E11378, E11756 SUPPLIER CODE(供应商代码):

PART NAME(零件名): SUPPLIER NAME(供应商名称): 宝涞公司

SUPPLIER ADDRESS(供应商地址):

  SINGLE WALL ADDITIONAL PART NUMBERS(附加零件号)   DOUBLE WALL

  TRIPLE WALL CONTACT(联系人) 崔文来 PHONE(电话) 022-29637868 15822358933

EMAIL(邮件地址) FAX(传真) 022-29636889

(运输包装照片或图示)

L(长) W(宽) H(高) PART(件重) GROSS(毛重) Remark(备注)

STANDARD CONTAINER(标准料筐)

(E)xpendable(不可回收) SPECIAL CONTAINER (特殊料筐)

(R)eturnable (可回收) OTHERS (其它包装)

FOR SUPPLIER USE(供应商栏) FOR SIGNATURE OF AUTHORIZED REPRESENTATIVE(授权代表):

TITLE(头衔): TITLE(头衔):

DATE(日期): DATE(日期):

REMARK 1: CATERPILLAR PLANT MUST APPROVE THE PACKAGING SIZE, WEIGHT AND WORKABILITY.(包装尺寸,重量和可使用性需要得到卡特工厂的批准)

REMARK 2: REMEMBER, THE RESPONSIBILITY FOR ENSURING COMPONENT QUALITY FROM YOUR PLANT TO THE POINT OF USE REMAINS WITH YOU - THE SUPPLIER OF THE PRODUCT.(供应商有责任保证产品质量)

REMARK 3: REMEMBER, EACH LOAD WEIGHT SHOULD NOT EXCEED 2T. (每托重量不能超过2吨)

18000

300

SIGNATURE OF AUTHORIZED REPRESENTATIVE(授权代表):

NAME OF SIGNATORY(签名): NAME OF SIGNATORY(签名):

天津市宝坻区牛家牌建设路8号

PACKAGING METHOD

(包装材料性质)SHIPPING TYPE(运输包装)

PCS PER

CONTAINER

(满箱数)

OUT SIDE DIMENSIONS(外尺寸) (MM) WEIGHT PER PACKAGING(每包装重) (KG)

USING CORRUGATED MATERIAL(瓦楞材料)

BURSTING STRENGTH(耐破)

(pounds/sq.in. or PSI)

SHIPPING UNIT DIGITAL PHOTO (OR SKETCH)

8

每排可以装18000件,总重量900KG 9

EXTERIOR DESIGN SKETCH (CONTAINER)7

56 20.6 8 0.048 6

4

DIMENSIONS(尺寸) (MM)5

3 隔板/spacer 纸 290*250*2 300

2 纸箱/box 纸 300*260*65 60 15.00

PACKAGING SPECIFICATION SHEET(包装作业指导书)PART DIGITAL PHOTO (OR SKETCH) INTERIOR DESIGN DIGITAL PHOTO (OR SKETCH)

LIST OF PACKAGING MATERIALS (包装材料清单)

1 木排/Pallet 木头 1200*800*1500 1 900.00

MIXLOAD 混装

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1.1 Project Development Time Schedule

Page 13: TFG USA presentation depicting investment commitment

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1.2 Project Development Time Schedule

工作名称 Process Items

天数 Days

开始日期 Date start

完成日期 Date finish

负责人 Person in Charge

制作毛坯图纸/Make forging print 1 2013-11-1 2013-11-2 杨万夫

开模具/Die making 10 2013-11-2 2013-11-12 崔慧新

控制文件/Doc. 3 2013-11-1 2013-11-4 杨万夫

专用检具和工装图设计/Gages&Fixtures design 4 2013-11-1 2013-11-5 郑春友

工装制作和验具制作/Fixtures/gages making 7 2013-11-8 2013-11-15 李绍刚

铸件毛坯加热处理/Casting make and heat treatment 14 2013-11-13 2013-11-27 崔慧新

样品制作/machining 14 2013-11-28 2013-12-12 李绍功

检验/inspection 3 2013-12-12 2013-12-15 崔德怀

清洗包装/clean and packing 1 2013-12-15 2013-12-16 李绍功

发货/Delivery 1 2013-12-16 2013-12-17 崔慧新

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原材料清单/Raw Material spec BL/Cui/20131

103

Grade NO. UNS NO. C Mn P S Si Cr Ni Mo 其他 Others

AISI 304L S30403 ≤0.030 ≤2.00 ≤0.045 ≤0.030 ≤0.75 18.00~20.00

8.00~12.00 - N~0.10

AISI 304 S30400 ≤0.08 ≤2.00 ≤0.045 ≤0.030 ≤0.75 18.00~20.00

8.00~10.50 - -

原材料供应商/Raw Casting/Forging Suppliers

序号 Pos. 零件图号 part

No.

零件名称 part

name

材料

Material

供货商

Supplier

1 E11378 垫板 304L 临

2 E11756 垫板 304L 临

3 E11814 接头座 304 苏

4 E11817 接头座 304 苏

Page 15: TFG USA presentation depicting investment commitment

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防错销

POKA-YOKE

Mill Surface and

drill 3 holes。

Clamp 4 parts at

same time, by

hydraulic clamper

10.1 Fixtures Draft

Page 16: TFG USA presentation depicting investment commitment

11.1 Gage

Check position of 3 holes and depth of hole Φ14.0+0.1

Page 17: TFG USA presentation depicting investment commitment

Φ14 hole, automatic clamping

10.2 Fixture Draft

Page 18: TFG USA presentation depicting investment commitment

10.3 Fixture Draft

This fixture is

used in Vertical

4-axis machine

center to process

2 Φ7.5mm holes,

Φ12.23 hole,

Φ8.23 hole and

two surfaces.

Page 19: TFG USA presentation depicting investment commitment

11.2 Gage Draft

Check 88° angle, use feeler gage,

<0.3mm

Test Φ12.23 position and depth

7.5mm, check position of this hole

and reference A B

Page 20: TFG USA presentation depicting investment commitment

11.3 Gage Draft

Check Φ12.23 hole, Φ8.23

孔hole position and depth

7.5mm, check hole position

with reference A B

GO/NO GO Gage to check

17.7mm, 2 red pins are

tapered, to check 7.5mm hole

Page 21: TFG USA presentation depicting investment commitment

OP30 OP10 OP20 OP40 OP50

Process A surface and 2-9/16 tapping holes

Page 22: TFG USA presentation depicting investment commitment

Robot feeder

Automatic cutting

Parts conveyor

Machines layout: one line, one automatic cutting, 6 vertical machine

centers(4-axis) for process OP20, 2 machine centers for process OP30.

Page 23: TFG USA presentation depicting investment commitment

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OP20 Process:

-4-Axis Vertical machine center

-Process holes and 2 posts of A

surface, then turn 4-axis to

process 25 degree surface, then

turn 4-axis to process 2-9/16

tapping holes

OP20 Process Fixture

Page 24: TFG USA presentation depicting investment commitment

OP30 Process Fixture

OP30 Process:

-Vertical machine center

-Process all side holes and

slots

Page 25: TFG USA presentation depicting investment commitment

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Example Of Investment & Agreement

-For alum parts project TFG will purchase 8 additional vertical machine centers and

custom build one automatic cutting machine line plus additional supporting equipment.

The investment will consist of:

1. 8 Vertical machining centers, with a total cost about $900,000

2. 1 custom designed automatic cutting machine line, cost roughly $140,000.

Page 26: TFG USA presentation depicting investment commitment

…Gain The Competitive Advantage!

.

Quality Certification

Page 27: TFG USA presentation depicting investment commitment

• Engineers: 4 domestic on staff, supporting 8 quality agents internationally.

• Locations: Detroit, Kaohsiung, Shanghai, Beijing, Qingdao, Tianjin. Specialties: Quality Control, Mechanical Engineering, Manufacturing Engineering, Business Administration.

• Capabilities: Inspection, PPAP, APQP.

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Engineering & Quality Team

Page 28: TFG USA presentation depicting investment commitment

Our products are manufactured in accordance with many national & international standards.

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Engineering Standard

Page 29: TFG USA presentation depicting investment commitment

• We have developed and refined our four-step program management process through decades of Global Manufacturing experience.

• Our process sets us apart from the competition and assures your satisfaction from RFQ to production delivery.

• Our three step FedVantage methodology is proven to assure successful execution of your order.

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Program Management Methodology

Page 30: TFG USA presentation depicting investment commitment

• Logistics support

• US based warehousing

• Product liability insurance

• Consignment inventory programs

• Complete customer service

• Factory auditing service

• Improved cash flow

• A local support team based in the

US

• Complete program management

• Understanding customer

objectives… What are yours?

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The Federal Group Advantage

Page 31: TFG USA presentation depicting investment commitment

The Federal Group would like to be the strategic partner in your global sourcing initiatives; to maintain a higher level of quality, with a focus on customer service.

Please allow The Federal Group the opportunity to quote your product needs.

Thank you for your time and consideration. The Federal Group 21421 Hilltop #11 Southfield, MI 48033 Telephone: 248-545-5000 email: [email protected] Global Manufacturing, Sourcing, Engineering ISO 9001:2008 Certified www.tfgusa.com

In Closing