tfg usa presentation depicting investment commitment
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The Federal Group USA would like to be the strategic partner for your global sourcing initiatives. This PDF presentation will give you a great idea of what we can provide for you!TRANSCRIPT
21421 Hilltop #11
Southfield, MI 48033 Toll-Free: 800-759-2658
www.tfgusa.com
A global manufacturing firm dedicated to delivering value for our clients via the development and implementation of creative, compliant and cost effective global manufacturing, sourcing, engineering and international trade strategies.
The Federal Group was born from the idea that sophisticated, credentialed and world-class manufacturing should be accessible to any business seeking to expand its international competitive footprint.
…Gain The Competitive Advantage!
The Federal Group since 1980
…Gain The Competitive Advantage!
产品型号
Product Model
零件代号
Part Code
产品名称
Product Name
零件名称
Part Name
用户名称Custom
er name
第1页
Page One
符号说明Mark Description
工序
Process
搬运
Move
储藏
Storage
自检
Self-Check by Operator
专检
Check by Inspector
控制点 Control Point
设备型号:TC-S2Z
重点序
Key Process
部门区分
Next Department
工序省略
Process Ommission
设备型号:TC-S2Z
流程线
Flow Line
更改通知Change Notice
杨万夫
2013.11.1
04标记及数目Mark&No.
签名及日期signature and date
50.清洗、包装、出货检验Wshin
g、Anti-rust &
Packaging,outgoing inspection
原材料进厂incoming
inspection
40.倒角、去刺chamfer and
deburring
10.粗精铣定位面rough and f ine
milling location surface
Process flow Diagram
编制
Prepared by
30.粗精铣二面钻孔rough&finish another
surface and drilling the hole
文件编号
DN
批准
Approved by版本号Version修改日期date changed
20.去刺deburring
GY-E11378E11378
TFG
共1页
One Page
审核
Checked by
…Gain The Competitive Advantage!
过程(FMEA)
工艺责任部门Responsible Dept.
FMEA日期(编制Prepared By ): 日期Date(修订)
关键日期Key Date
顾客工程批准/日期(如需要): 版本:
崔文来 李绍功 崔德怀 郑春友 赵俊喜 王利 杜立群 供方/工厂批准/日期: 其它批准/日期(如需要): 日期(回顾)
其它批准/日期(如需要) 下次回顾日期:
过程功能 潜在的失 潜在的失 严 潜在的失效 频 现行预防 现行探测/current detective 探 风险 建议的 责任及目标 措施结果/results after solutions
要求 效模式 效后果 重 原因/机理 度 过程控制 过程控制/process control 测 顺序 措施 完成日期 采取的措施 严 频 不易 风险
Process
Content/require
ment
Potential Failure Mode Potential Failure effect 度 root cause of Potential failure 数Current Preventive process
control度 数 Resp.&Target
adopted
solution重 度 探测 顺序
Effe
ct
De
gre
Fre
que
ncy
Det
ecti
ve
deg
RPNadvised
solutionfinished date 度 数 度数 数
7 机床不稳定precision instability of machine tool 2对机床进行定期维护保养m
aintain machine regularly
首件检验,自检1件/20件,巡检1件/80件insp
ection for 1st product,inspect1 piece every 20
pieces by the operator,random spot check 1
piece every 80 pieces
2 28
6 夹具上垫有铁屑chips on fixture 3对操作工进行培训/train the
operators
首件检验,自检1件/20件,巡检1件/80件insp
ection for 1st product,inspect1 piece every 20
pieces by the operator,random spot check 1
piece every 80 pieces
3 54
平面度超差flatness out of
tolerance7 机床不稳定precision instability of machine tool 2
对机床进行定期维护保养m
aintain machine regularly
首件检验,自检1件/20件,巡检1件/80件insp
ection for 1st product,inspect1 piece every 20
pieces by the operator,random spot check 1
piece every 80 pieces
3 42
表面粗糙度超差surface
roughness out of
tolerance
6刀具长时间使用磨损/longtime used cutting tools becomes worked down3按规定频次更换刀片chang
e cutting tools regularly
首检检验,检验室1件/120件 inspection for
1st product,inspect1 piece every 120 pieces
by inspection Dep.
3 54
20去刺deburri
ng去刺deburring
去刺不干净deburring not
completely
影响后续加工affect further
machining6 操作工工作不认真careless work of the operator 3
对操作工进行培训/train the
operators100%目视检查visual inspection 2 36
工序号workin
g
proced
ure
No.
10
粗精铣定位面rough&fi
nish milling
location
surface
粗精铣定位面ro
ugh&finish
milling location
surface
厚度减thickness out of
lower tolerance
影响后续加工affect further
machining
影响客户使用,客户不满,拒收affect further using,rejected
by customers
2013.11.1
工序名称
process
name
技术部/生产部
Tech. Dept./Prod. Dept.
零件名称Part Name
零件图号Part No.
主要参加人Core Members
2013.11.1 004
…Gain The Competitive Advantage!
厚度加thickness out of
upper tolerance7
刀具长时间使用磨损/longtime used cutting tools becomes
worked down3
按规定频次更换刀片chang
e cutting tools regularly
首件检验,自检1件/20件,巡检1件/80件insp
ection for 1st product,inspect1 piece every 20
pieces by the operator,random spot check 1
piece every 80 pieces
2 42
6 机床调整失误Machine tool adjustment error 2定期对操作工进行培训/trai
n the operators
首件检验,自检1件/20件,巡检1件/80件insp
ection for 1st product,inspect1 piece every 20
pieces by the operator,random spot check 1
piece every 80 pieces
2 24
6 夹具上垫有铁屑chips on fixture 3对操作工进行培训/train the
operators
首件检验,自检1件/20件,巡检1件/80件insp
ection for 1st product,inspect1 piece every 20
pieces by the operator,random spot check 1
piece every 80 pieces
3 54
表面粗糙度超差surface
roughness out of
tolerance
6刀具长时间使用磨损/longtime used cutting tools becomes
worked down3
按规定频次更换刀片chang
e cutting tools regularly
首检检验,检验室1件/120件 inspection for
1st product,inspect1 piece every 120 pieces
by inspection Dep.
3 54
φ8孔直径加 diameter
of φ8 hole out of upper
tolerance
7刀具长时间使用崩刃long time used cutting tools,lead to
the knife edge break3
按规定频次更换刀片chang
e cutting tools regularly
首件检验,自检1件/20件,巡检1件/80件insp
ection for 1st product,inspect1 piece every 20
pieces by the operator,random spot check 1
piece every 80 pieces
2 42
φ8孔直径减diameter of
φ8 hole out of lower
tolerance
6刀具长时间使用磨损/longtime used cutting tools becomes
worked down3
按规定频次更换刀片chang
e cutting tools regularly
首件检验,自检1件/20件,巡检1件/80件insp
ection for 1st product,inspect1 piece every 20
pieces by the operator,random spot check 1
piece every 80 pieces
2 36
φ12孔直径加diameter of
φ12 hole out of upper
tolerance
7刀具长时间使用崩刃long time used cutting tools,lead to
the knife edge break3
按规定频次更换刀片chang
e cutting tools regularly
首件检验,自检1件/20件,巡检1件/80件insp
ection for 1st product,inspect1 piece every 20
pieces by the operator,random spot check 1
piece every 80 pieces
2 42
φ12孔直径减diameter of
φ12 hole out of lower
tolerance
6长时间加工刀具磨损/longtime used cutting tools becomes
worked down3
按规定频次更换刀片chang
e cutting tools regularly
首件检验,自检1件/20件,巡检1件/80件insp
ection for 1st product,inspect1 piece every 20
pieces by the operator,random spot check 1
piece every 80 pieces
2 36
φ14孔直径加diameter of
φ14 hole out of upper
tolerance
7刀具长时间使用崩刃long time used cutting tools,lead to
the knife edge break3
按规定频次更换刀片chang
e cutting tools regularly
首件检验,自检1件/10件,巡检1件/40件insp
ection for 1st product,inspect1 piece every 20
pieces by the operator,random spot check 1
piece every 40 pieces
2 42
φ14孔直径减diameter of
φ14 hole out of lower
tolerance
6刀具长时间使用磨损/longtime used cutting tools becomes
worked down3
按规定频次更换刀片chang
e cutting tools regularly
首件检验,自检1件/10件,巡检1件/40件insp
ection for 1st product,inspect1 piece every 20
pieces by the operator,random spot check 1
piece every 40 pieces
2 36
φ14孔深度减diameter of
φ14 hole out of lower
tolerance
6刀具长时间使用磨损/longtime used cutting tools becomes
worked down3
按规定频次更换刀片chang
e cutting tools regularly
首件检验,自检1件/10件,巡检1件/40件insp
ection for 1st product,inspect1 piece every 20
pieces by the operator,random spot check 1
piece every 40 pieces
2 36
孔位置差hole position
deviation7 机床不稳定precision instability of machine tool 2
对机床进行定期维护保养m
aintain machine regularly
首件检验,自检1件/20件,巡检1件/80件insp
ection for 1st product,inspect1 piece every 20
pieces by the operator,random spot check 1
piece every 80 pieces
3 42
倒角chamfer倒角大小不均匀chamfer
asymmetry 6 操作工工作不认真careless work of the operator 3
对操作工进行培训/train the
operators100%目视检查visual inspection 2 36
去刺deburring去刺不干净deburring not
completely6 操作工工作不认真careless work of the operator 3
对操作工进行培训/train the
operators100%目视检查visual inspection 2 36
清洗washing
清洗后有残留物,磕伤,剩面,加工缺陷,毛刺等。 It exist residue, dent,
casting skin, machining
defects, burrs, etc after
cleaning
导致客户不能正常使用,因此被反馈,投诉affect further
using,complained by
customers
7
产品上有残留物,磕伤,剩面,加工缺陷,毛刺 It exist
residue, dent, casting skin, machining defects, burrs on
product.
4
加强前工序的有效控制Stre
ngthen the effective control
of previous working
procedure
100%目视检验 visual inspection 2 56
包装packing
数量错误或是有混装quant
ity error or mixing
packing
影响客户使用,导致被反馈,投诉affect further
using,complained by
customers
6操作前没有清理干净现场Did not clean up the site before the
operation4
对操作人员加强培训/train
the operators100%目视检验visual inspection 2 48
出货检验outgoi
ng inspection
测量不准确/Measurement
deviation
1.对现场的反馈造成生产误导
。misleading to the production
spot.
2.影响客户使用,导致被反馈
,投诉affect further
using,complained by
customers
7
量具、仪表误差大,专用检具磨损或不合格Deviation from
universal inspection tools or instruments,Worn or NG
special inspection tools
5
定期校验量、检具及仪器c
alibrate inspection tools
regularly
抽检random spot check 2 70
50
清洗、包装、出货检验Washing、
packing、i
nspection
40
倒角去刺ch
amfer
deburring
影响客户使用,客户不满,拒收/affect further using,rejected
by customers
厚度减thickness out of
lower tolerance
影响客户使用,客户不满,拒收affect further using,rejected
by customers
粗精铣二面roug
h&finish milling
another surface
钻孔drilling hole
30
粗精铣二面钻孔rough
&finish
milling
another
surface,dr
illing the
hole
…Gain The Competitive Advantage!
控 制 计 划Control Plan主要联系人/电话:Contact Person/Phone 日期(编制)Date(Establishment): 日期(修定)Date(Modification):
控制计划编号Control Plan No.: KZ-E11378 崔文来 15822358933 2013.11.1 版本Version: ’004
日期(回顾)Date(Review):
下次回顾日期Date(Next Review):
产品Production
过程Procedure
方 法评价/测量Evaluation/Measure
ment
规范/公差Specificatio
n/
Tolerance
技术Technology
容量Vol
ume
频率Frequency
厚度Thickness
9±0.3数显卡尺
Digital Caliper0.01
首件检验,自检1件/20件,巡检1件/80件
First Piece Inspection
one piece/20 pieces inspected by operator
one piece/80 pieces by on-site inspector
作业指导书/检验指导/过程检验记录
Work Instruction/Inspection
Guide/Process Inspection Record
平面度Flatness
平面度Flatness 0.05
高度尺+杠杆表
Height Gauge + Lever
Indicator
0.01
首件检验,自检1件/20件,巡检1件/80件
First Piece Inspection
one piece/20 pieces inspected by operator
one piece/80 pieces by on-site inspector
作业指导书/检验指导/过程检验记录
Work Instruction/Inspection
Guide/Process Inspection Record
粗糙度Roughness
Ra1.8粗糙度检查仪
Roughness Tester0.001
首检检验,检验室1件/120件
First Piece Inspection
one piece/120 pieces insepcted in Lab
作业指导书/检验指导/过程检验记录
Work Instruction/Inspection
Guide/Process Inspection Record
20去刺
Deburr
手工Manual
外观Appearance
边缘圆滑,无毛刺Smooth Edge & No
burr
目视Visual Check
100%
自检、巡检Inspected by
Operator
Inspected by on-site
Inspector
作业指导书Work Instruction
不合格品需修复至合格。Repair unqualified parts until they
are qualified.
反应计划Reaction Plan
粗精铣定位面Rough & Finish
Milling Location
Surface
自检、巡检Inspected by
Operator
Inspected by on-site
Inspector
先标记再隔离,然后通知班组长和巡检;追溯需追溯到上一次检验合格时间段为止。Mark the unqualified parts and
isolate them, then notice group
leaders and on-site inspectors
about unqialified parts.
Trace back all parts to those
qualified in last inspection.
加工中心Machining
Center
TC-S2Z
取样Sampling
10
过程名称/操作描述
Process Name/
Operaction
Description
供方/工厂代码(Supplier/factory Code):
零件过程编号P
rocess
No.
其它批准/日期(如需要)Other Approval/Date(if necessary):
特性
Property
方法Method
生产设备Pro
duction
Equipment
特殊特性分类Special
Characteristics
编号N
o.
检测人Inspector
控制方法Control Method
其它批准/日期(如需要)Other Approval/Date(if necessary):
顾客工程批准/日期(如需要)Client Engineering Approval/Date(if necessary):
零件名称/描述: Part
Name/Discription
供方/工厂批准/日期Supplier/Factory Approval/Date: 顾客工程批准/日期(如需要)Client Engineering Approval/Date(if necessary):
样件Sample 试生产Trial Production 生产Production
零件号/最新更改水平: Part
No.
核心小组成员Core member:
控制计划小组Control Plan Team Member:
…Gain The Competitive Advantage!
厚度Thickness
8±0.2数显卡尺
Digital Caliper0.01
首件检验,自检1件/20件,巡检1件/80件
First Piece Inspection
one piece/20 pieces inspected by operator
one piece/80 pieces by on-site inspector
作业指导书/检验指导/过程检验记录
Work Instruction/Inspection
Guide/Process Inspection Record
粗糙度Roughness
Ra1.8粗糙度检查仪
Roughness Tester0.001
首检检验,检验室1件/120件
First Piece Inspection
one piece/120 pieces insepcted in Lab
作业指导书/检验指导/过程检验记录
Work Instruction/Inspection
Guide/Process Inspection Record
孔径Hole OD
φ8+0.2塞规
Plug Gauge
首件检验,自检1件/20件,巡检1件/80件
First Piece Inspection
one piece/20 pieces inspected by operator
one piece/80 pieces by on-site inspector
作业指导书/检验指导/过程检验记录
Work Instruction/Inspection
Guide/Process Inspection Record
孔径Hole OD
φ12±0.1塞规
Plug Gauge
首件检验,自检1件/20件,巡检1件/80件
First Piece Inspection
one piece/20 pieces inspected by operator
one piece/80 pieces by on-site inspector
作业指导书/检验指导/过程检验记录
Work Instruction/Inspection
Guide/Process Inspection Record
孔径Hole OD
φ14+0.1塞规
Plug Gauge
首件检验,自检1件/10件,巡检1件/40件
First Piece Inspection
one piece/10 pieces inspected by operator
one piece/40 pieces by on-site inspector
作业指导书/检验指导/过程检验记录
Work Instruction/Inspection
Guide/Process Inspection Record
孔径深度Hole Depth
3±0.2数显深度尺
Digital Depth Caliper0.01
首件检验,自检1件/10件,巡检1件/40件
First Piece Inspection
one piece/10 pieces inspected by operator
one piece/40 pieces by on-site inspector
作业指导书/检验指导/过程检验记录
Work Instruction/Inspection
Guide/Process Inspection Record
孔位置Hole Location
10.4±0.5
高度尺+杠杆表
Height Gauge + Lever
Indicator
0.01
首件检验,自检1件/20件,巡检1件/80件
First Piece Inspection
one piece/20 pieces inspected by operator
one piece/80 pieces by on-site inspector
作业指导书/检验指导/过程检验记录
Work Instruction/Inspection
Guide/Process Inspection Record
孔位置Hole Location
19;38检具Measuring Tool/E11378-
01-Y
首件检验,自检1件/20件,巡检1件/80件
First Piece Inspection
one piece/20 pieces inspected by operator
one piece/80 pieces by on-site inspector
作业指导书/检验指导/过程检验记录
Work Instruction/Inspection
Guide/Process Inspection Record
孔位置度Hole Location
Degree▲
位置度Location
Degree φ0.5 A B C
检具Measuring Tool/E11378-
01-Y
首件检验,自检1件/20件,巡检1件/80件
First Piece Inspection
one piece/20 pieces inspected by operator
one piece/80 pieces by on-site inspector
作业指导书/检验指导/过程检验记录
Work Instruction/Inspection
Guide/Process Inspection Record
孔位置度Hole Location
Degree▲
位置度Location
Degree φ0.3 A B C
检具Measuring Tool/E11378-
01-Y
首件检验,自检1件/20件,巡检1件/80件
First Piece Inspection
one piece/20 pieces inspected by operator
one piece/80 pieces by on-site inspector
作业指导书/检验指导/过程检验记录
Work Instruction/Inspection
Guide/Process Inspection Record
孔位置度Hole Location
Degree▲
位置度Location
Degree φ0.2 A B
检具Measuring Tool/E11378-
01-Y
首件检验,自检1件/20件,巡检1件/80件
First Piece Inspection
one piece/20 pieces inspected by operator
one piece/80 pieces by on-site inspector
作业指导书/检验指导/过程检验记录
Work Instruction/Inspection
Guide/Process Inspection Record
40倒角去刺
Chamfer & Deburr
手工Manual
外观Appearance
倒角大小均匀,边缘圆滑无毛刺
Uniform
Chamfering,smooth
Edge,no burr
目视Visual Check
100%
自检、巡检Inspected by
Operator
Inspected by on-site
Inspector
作业指导书Work Instruction
不合格品需修复至合格。Repair unqualified parts until they
are qualified.
清洗Cleaning
工件内外无屑、杂物No contamination
within workpiece
目视Visual Check
100%
自检Inspected by
Operator
包装Packaging
按包装规范进行包装Implement Packaging
Specification
目视Visual Check
100%
自检Inspected by
Operator
按包装规范进行包装Implement Packaging Specification
出货检验Final Inspection
按出货检验计划执行Implement Final
Inspection Plan
目视Visual Check
100%
检验员Inspected by
Inspector
出货检验计划执行Implement Final Inspection Plan
自检、巡检Inspected by
Operator
Inspected by on-site
Inspector
先标记再隔离,然后通知班组长和巡检;追溯需追溯到上一次检验合格时间段为止。Mark the unqualified parts and
isolate them, then notice group
leaders and on-site inspectors
about unqialified parts.
Trace back all parts to those
qualified in last inspection.
50
清洗包装出货检验Cleaning &
Packaging & Final
Inspection
清洗、包装不合格的应重新清洗包装至合格。Cleaning
In case of any unqualified
package, do re-cleaning and
repackging.
30
粗精铣二面钻孔Rough & Finish
Milling another
Surface, Drilling
加工中心Machining
Center
TC-S2Z
…Gain The Competitive Advantage!
客户名称
Customer
适用人
Implemented
by
检验员
Inspector
版本
Version
编号
No.
图纸编号
Drawing No.
特殊特性
Special
Characteristics
测量手段/规格
Measuring
Method/Specification
精度
Precision
容量/频率
Volume/
Frequency
目视
Visual CheckⅢ
目视
Visual CheckⅢ
目视
Visual CheckⅢ
2 1数显卡尺
Digital Caliper0.01 Ⅱ
3 2
高度尺+杠杆表
Height Caliper+Lever
Indicator
0.01 Ⅱ
4 3
高度尺+杠杆表
Height Caliper+Lever
Indicator
0.01 Ⅱ
5 4数显卡尺
Digital Caliper0.01 Ⅱ
6 5R规
R GaugeⅡ
7 6高度划线尺
Height Gauge 0.01 Ⅱ
8 7高度划线尺
Height Gauge 0.01 Ⅱ
9 8高度划线尺
Height Gauge 0.01 Ⅱ
10 9高度划线尺
Height Gauge 0.01 Ⅱ
11 10R规
R GaugeⅡ
12 11R规
R GaugeⅡ
13 12投影仪
Projector0.001 Ⅱ
14 13
日期Date
日期Date
日期Date
毛坯检验规范
Raw Material Inspection
Specification
TFG
产品名称
Part Name
图纸编号
Drawing No.
文件编号
Document No.
无磕伤、错型
No Dent or Wrong Type
10 (±0.5)
产品/过程规范/公差
Parts/Process
Specification/Tolerance
反应计划:发现问题通知部门主管和技术工程师。Reaction Plan: In case of any problems, inform department chief and technical engineers
编制Prepared by
杨万夫 2013.11.2
19 (±0.5)
38 (±0.5)
4.5 (±0.4)
11 (±0.5)
审核Audited By
批准Approved by
1外观
Appearance
R2
2-R1
4-7.3°
核实材质单Verification of
Material List 304L
平行Parallel 0.3 C
平面度Flatness 0.3
2-10.3 (±0.5)
2-R9
锻件外观连贯
Consistent Appearance of
Forging
无裂痕、重皮等缺陷
No Creak, Scale
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Critical Dimension Control图号 E11817
序号 尺寸描述 尺寸要求 特殊特性符号 量具
1
孔位置度Hole Location
Degree
位置度Location Degree
φ0.1 A B▲ 检具Measuring Tool/E11817-01-Y
2
孔位置度Hole Location
Degree
位置度Location Degree
φ0.3 A▲ 检具Measuring Tool/E11817-01-Y
3孔径深度
Hole Depth7.5±0.1 ▲ 检具Measuring Tool/E11817-01-Y
4孔径
Hole ODφ12.23+0.05 ▲
塞规Plug Gauge
5
中心到斜面尺寸Distance Between
Center and Inclined
Surface
17.7±0.1 ▲ 检具Measuring Tool/E11817-02-Y
6面角度
Surface Angle88°±1° ▲ 检具Measuring Tool/E11817-03-Y
零件名称
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客户名称
Customer
适用人
Implemented
by
检验员
Inspector
版本
Version
000
编号
No.
图纸编号
Drawing No.
特殊特性
Special
Characteri
stics
测量手段/规格
Measuring Method/Specification
精度
Precision
容量/频率
Volume/
Frequency
目视
Visual CheckⅢ
目视
Visual CheckⅢ
目视
Visual CheckⅢ
2 1数显卡尺
Digital Caliper0.01 Ⅲ
3 2高度尺+杠杆表
Height Caliper+Lever Indicator0.01 Ⅲ
4 3塞规
Plug GaugeⅢ
5 4塞规
Plug GaugeⅢ
6 5 检具Measuring Tool/E11817-03-Y Ⅲ
7 6 检具Measuring Tool/E11817-02-Y Ⅲ
8 7塞规
Plug GaugeⅢ
9 8塞规
Plug GaugeⅢ
10 9塞规
Plug GaugeⅢ
11 10 检具Measuring Tool/E11814-01-Y Ⅲ
12 11 检具Measuring Tool/E11814-01-Y Ⅲ
13 12 检具Measuring Tool/E11814-01-Y Ⅲ
14 13 检具Measuring Tool/E11814-01-Y Ⅲ
15 14 检具Measuring Tool/E11814-01-Y Ⅲ
16 15 检具Measuring Tool/E11814-01-Y Ⅲ
17 16 检具Measuring Tool/E11814-01-Y Ⅲ
18 17粗糙度检查仪
Roughness Tester0.001 Ⅱ
日期Date
日期Date
日期Date
产品名称
Part Name
图纸编号
Drawing No.
文件编号
Document No.
CP-E11814
产品/过程规范/公差
Parts/Process
Specification/Tolerance
Finished Parts Inspection Specification
无磕伤、污、剩面
No Dent, Contamination,
Casting Skin
无毛刺、屑、杂物、尖角
No Burr, Contamination,
Sharp Edge
无异物、潮气、腐蚀性液体
No Moisture, Foreign Metter,
Corrosive Liquid
5.5±0.25
E11814
φ12.23+0.05
7.5±0.1
φ8.23+0.05
平面度Flatness 0.05
φ7.5±0.2
2°-1°
88°±1°
批准Approved by
反应计划:发现问题通知部门主管和技术工程师。Reaction Plan: In case of any problems, inform department chief and technical engineers
编制Prepared by
杨万夫 2013.11.2
1外观
Appearance
审核Audited By
位置度Location Degree φ0.3
A
位置度Location Degree φ0.1
A B
位置度Location Degree φ0.1
A B
Ra1.4
16±0.5
18±0.5
21±0.5
42±0.5
17.7±0.1
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Execute date 执行日期:
PARTS PROTECTION REQUIREMENTS(部件保护需求) OILING(防锈油)-请注明防锈油种类 PAINT PROTECTION(喷漆保护)
(部件照片或图纸) (内包装零件防护及放置照片或图示) VOLATILE CORROSION INHIBITOR (VCI气相防锈) DUSTPROOF(防尘保护)
SILICA-GEL (DESICCANT)(干燥剂)
1E SPECS (LIST)
NO NAME(名称) MATERIALS(材料) DIMENSIONS (尺寸)
(mm)PCS. ( 数量) PIECECOUNT(件数) WEIGHT(重量KG)
WEIGHT PER
L(长) W(宽) H(高) PIECE 单件重 (KG)
PACKAGING INSTRUCTIONS(包装操作方法)
(外包装照片) 装箱流程:纸箱中放入零件→用填充物垫住零件四周→每放满一层隔板封顶→封箱
→纸箱每9个为一层放在木排上→用塑料膜包裹
PART NUMBER(零件号): E11378, E11756 SUPPLIER CODE(供应商代码):
PART NAME(零件名): SUPPLIER NAME(供应商名称): 宝涞公司
SUPPLIER ADDRESS(供应商地址):
SINGLE WALL ADDITIONAL PART NUMBERS(附加零件号) DOUBLE WALL
TRIPLE WALL CONTACT(联系人) 崔文来 PHONE(电话) 022-29637868 15822358933
EMAIL(邮件地址) FAX(传真) 022-29636889
(运输包装照片或图示)
L(长) W(宽) H(高) PART(件重) GROSS(毛重) Remark(备注)
STANDARD CONTAINER(标准料筐)
(E)xpendable(不可回收) SPECIAL CONTAINER (特殊料筐)
(R)eturnable (可回收) OTHERS (其它包装)
FOR SUPPLIER USE(供应商栏) FOR SIGNATURE OF AUTHORIZED REPRESENTATIVE(授权代表):
TITLE(头衔): TITLE(头衔):
DATE(日期): DATE(日期):
REMARK 1: CATERPILLAR PLANT MUST APPROVE THE PACKAGING SIZE, WEIGHT AND WORKABILITY.(包装尺寸,重量和可使用性需要得到卡特工厂的批准)
REMARK 2: REMEMBER, THE RESPONSIBILITY FOR ENSURING COMPONENT QUALITY FROM YOUR PLANT TO THE POINT OF USE REMAINS WITH YOU - THE SUPPLIER OF THE PRODUCT.(供应商有责任保证产品质量)
REMARK 3: REMEMBER, EACH LOAD WEIGHT SHOULD NOT EXCEED 2T. (每托重量不能超过2吨)
18000
300
SIGNATURE OF AUTHORIZED REPRESENTATIVE(授权代表):
NAME OF SIGNATORY(签名): NAME OF SIGNATORY(签名):
天津市宝坻区牛家牌建设路8号
PACKAGING METHOD
(包装材料性质)SHIPPING TYPE(运输包装)
PCS PER
CONTAINER
(满箱数)
OUT SIDE DIMENSIONS(外尺寸) (MM) WEIGHT PER PACKAGING(每包装重) (KG)
USING CORRUGATED MATERIAL(瓦楞材料)
BURSTING STRENGTH(耐破)
(pounds/sq.in. or PSI)
SHIPPING UNIT DIGITAL PHOTO (OR SKETCH)
8
每排可以装18000件,总重量900KG 9
EXTERIOR DESIGN SKETCH (CONTAINER)7
56 20.6 8 0.048 6
4
DIMENSIONS(尺寸) (MM)5
3 隔板/spacer 纸 290*250*2 300
2 纸箱/box 纸 300*260*65 60 15.00
PACKAGING SPECIFICATION SHEET(包装作业指导书)PART DIGITAL PHOTO (OR SKETCH) INTERIOR DESIGN DIGITAL PHOTO (OR SKETCH)
LIST OF PACKAGING MATERIALS (包装材料清单)
1 木排/Pallet 木头 1200*800*1500 1 900.00
MIXLOAD 混装
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1.1 Project Development Time Schedule
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1.2 Project Development Time Schedule
工作名称 Process Items
天数 Days
开始日期 Date start
完成日期 Date finish
负责人 Person in Charge
制作毛坯图纸/Make forging print 1 2013-11-1 2013-11-2 杨万夫
开模具/Die making 10 2013-11-2 2013-11-12 崔慧新
控制文件/Doc. 3 2013-11-1 2013-11-4 杨万夫
专用检具和工装图设计/Gages&Fixtures design 4 2013-11-1 2013-11-5 郑春友
工装制作和验具制作/Fixtures/gages making 7 2013-11-8 2013-11-15 李绍刚
铸件毛坯加热处理/Casting make and heat treatment 14 2013-11-13 2013-11-27 崔慧新
样品制作/machining 14 2013-11-28 2013-12-12 李绍功
检验/inspection 3 2013-12-12 2013-12-15 崔德怀
清洗包装/clean and packing 1 2013-12-15 2013-12-16 李绍功
发货/Delivery 1 2013-12-16 2013-12-17 崔慧新
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原材料清单/Raw Material spec BL/Cui/20131
103
Grade NO. UNS NO. C Mn P S Si Cr Ni Mo 其他 Others
AISI 304L S30403 ≤0.030 ≤2.00 ≤0.045 ≤0.030 ≤0.75 18.00~20.00
8.00~12.00 - N~0.10
AISI 304 S30400 ≤0.08 ≤2.00 ≤0.045 ≤0.030 ≤0.75 18.00~20.00
8.00~10.50 - -
原材料供应商/Raw Casting/Forging Suppliers
序号 Pos. 零件图号 part
No.
零件名称 part
name
材料
Material
供货商
Supplier
1 E11378 垫板 304L 临
2 E11756 垫板 304L 临
3 E11814 接头座 304 苏
4 E11817 接头座 304 苏
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防错销
POKA-YOKE
Mill Surface and
drill 3 holes。
Clamp 4 parts at
same time, by
hydraulic clamper
10.1 Fixtures Draft
11.1 Gage
Check position of 3 holes and depth of hole Φ14.0+0.1
Φ14 hole, automatic clamping
10.2 Fixture Draft
10.3 Fixture Draft
This fixture is
used in Vertical
4-axis machine
center to process
2 Φ7.5mm holes,
Φ12.23 hole,
Φ8.23 hole and
two surfaces.
11.2 Gage Draft
Check 88° angle, use feeler gage,
<0.3mm
Test Φ12.23 position and depth
7.5mm, check position of this hole
and reference A B
11.3 Gage Draft
Check Φ12.23 hole, Φ8.23
孔hole position and depth
7.5mm, check hole position
with reference A B
GO/NO GO Gage to check
17.7mm, 2 red pins are
tapered, to check 7.5mm hole
OP30 OP10 OP20 OP40 OP50
Process A surface and 2-9/16 tapping holes
Robot feeder
Automatic cutting
Parts conveyor
Machines layout: one line, one automatic cutting, 6 vertical machine
centers(4-axis) for process OP20, 2 machine centers for process OP30.
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OP20 Process:
-4-Axis Vertical machine center
-Process holes and 2 posts of A
surface, then turn 4-axis to
process 25 degree surface, then
turn 4-axis to process 2-9/16
tapping holes
OP20 Process Fixture
OP30 Process Fixture
OP30 Process:
-Vertical machine center
-Process all side holes and
slots
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Example Of Investment & Agreement
-For alum parts project TFG will purchase 8 additional vertical machine centers and
custom build one automatic cutting machine line plus additional supporting equipment.
The investment will consist of:
1. 8 Vertical machining centers, with a total cost about $900,000
2. 1 custom designed automatic cutting machine line, cost roughly $140,000.
…Gain The Competitive Advantage!
.
Quality Certification
• Engineers: 4 domestic on staff, supporting 8 quality agents internationally.
• Locations: Detroit, Kaohsiung, Shanghai, Beijing, Qingdao, Tianjin. Specialties: Quality Control, Mechanical Engineering, Manufacturing Engineering, Business Administration.
• Capabilities: Inspection, PPAP, APQP.
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Engineering & Quality Team
Our products are manufactured in accordance with many national & international standards.
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Engineering Standard
• We have developed and refined our four-step program management process through decades of Global Manufacturing experience.
• Our process sets us apart from the competition and assures your satisfaction from RFQ to production delivery.
• Our three step FedVantage methodology is proven to assure successful execution of your order.
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Program Management Methodology
• Logistics support
• US based warehousing
• Product liability insurance
• Consignment inventory programs
• Complete customer service
• Factory auditing service
• Improved cash flow
• A local support team based in the
US
• Complete program management
• Understanding customer
objectives… What are yours?
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The Federal Group Advantage
The Federal Group would like to be the strategic partner in your global sourcing initiatives; to maintain a higher level of quality, with a focus on customer service.
Please allow The Federal Group the opportunity to quote your product needs.
Thank you for your time and consideration. The Federal Group 21421 Hilltop #11 Southfield, MI 48033 Telephone: 248-545-5000 email: [email protected] Global Manufacturing, Sourcing, Engineering ISO 9001:2008 Certified www.tfgusa.com
In Closing