Intelligent Testing

Testing software testXpert IIIntelligent and Reliable

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2Headquarters of the Zwick Roell AG and theZwick GmbH & Co. KG in Ulm

Table of Contents

1 Zwick Roell - Passionate about customer orientation .................................................................................... 22 testXpert II - The testing software for all applications and testing machines .................................................. 3

2.1 testXpert II - for standardized test situations ........................................................................................ 42.2 testXpert II really shines in demanding test situations ............................................................................ 62.3 testXpert II - reference testing software for R&D and Academia applications ......................................... 8

3 testXpert II is at home in your industry .......................................................................................................104 testXpert II - definitely a good choice .........................................................................................................115 testXpert II has yet more to offer ...............................................................................................................126 testXpert II - the testing software for all machines and instruments .............................................................137 Zwick Service ............................................................................................................................................14

Welcome to Zwick Roell passionatecustomer orientation

Zwick at a glanceFor over 150 years the name of Zwick Roell has stoodfor outstanding technical competence, innovation,quality and reliability in materials and component testing.Our customers confidence in us is reflected in ourposition as world-leaders in static testing and thesignificant growth we are experiencing in fatiguestrength testing systems. With innovative productdevelopment, a comprehensive range and worldwideservice, this family concern supplies tailor-madesolutions for the most demanding requirements in bothresearch and development and quality assurance in over20 sectors. With around 1000 employees, a productionfacility in Ulm, Germany, additional facilities in Europe,USA and Asia plus agencies in 56 countries worldwide,the Zwick brand name guarantees the highest productand service quality.

Customer orientation is the basis of our corporatephilosophy. Dependability, straightforwardness andprofessionalism are the keynotes of our approach. Ouraim is to build long-term customer relationships basedon mutual trust we value every customer, from largeundertakings to small firms. We always give of our best.We help our customers to achieve greater successthrough expert advice, tailer-made solutions, innovativeproducts and comprehensive services.

testXpert II intelligent and reliableTesting software by ZwickZwick sets the standards drawing on 90 yearsexperience of materials testing and the expertise gainedfrom 15 years of Windows software programming.Building on this experience we have taken a furtherinnovative leap forward. The result is testXpert II, thenew software generation for materials testing, using thelatest Microsoft Windows platform and featuring state-of-the-art software technology. Rest assured: you are inexpert hands testXpert II is simple and flexible, powerfuland user-friendly, precise and cost-effective, intelligentand reliable in short, the perfect solution. Whether youtest to established standards, create your own testprograms or need to export your test data to adatabase, Zwick has the solution - on the spot,worldwide. Naturally testXpert II can be used with allcurrent Microsoft operating systems - Windows XP, Vistaand Windows 7. In the following pages you can discoverthe benefits of testXpert II for yourself.

3testXpert II

Any applicationWith testXpert II, Zwick has set a new standard for intelli-gent materials testing software by introducing a uniformoperating concept for all applications.

Any industrytestXpert II knows your industry - specific functions andterminologies for over 20 different sectors enable tests tobe customized within testXpert II.

Versatile functionstestXpert II does more than other software its rangecovers simple export functions, connection to databases,integration of hardware components.

Any machinetestXpert II - the software platform for every machine andinstrument, from small testing instruments to high-capacitytesting machines. No compromise on operator convenience!

Static Dynamic Hardness

Pendulum Extrusion test

Standard Advanced

R & D

2 testXpert II - the testing software for all applications and testing machines

Special test

Multimedia function Export function

Database functionExpansion function

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ASCII

DIN

ISO ASTM

2.1 testXpert II - for standardized testsituations

testXpert II operation is designed to be purely intuitive.Informative icons and a clear layout mean operatorsquickly become oriented, reducing familiarization time toa minimum.

An intelligent wizard function guides you systematicallythrough the test configuration and automatically checksyour inputs for plausibility. The combination of testXpert IIand a touch-PC installed on the machine via a fullyadjustable mounting produces a highly ergonomic userinterface. The integrated alphanumeric panel isparticularly useful for simple applications, with efficientparameter-setting and test performance directly on themachine.

testXpert II already contains a Test Program for everytest situation or standard. If you have a question, thecomprehensive testXpert II Online Help will quicklyprovide the right answer. Materials testing really is thateasy if you have testXpert II to help you.

On your marks get set go!Load Test Program,Input specimen dimensions,Clamp specimen,Press Start buttonand testXpert II takes care of the rest.

Comprehensive user-managementIntegrated user management with freelyconfigurable user profiles and rightsmanagement avoids input errors andprevents manipulation.

Test environment visualizationWith one mouse-click you can generateimages or videos of your testarrangement, ensuring importantinformation for the user is recorded forfuture tests.

Speech outputThe speech output provides all relevantand individual status reports, activelyguiding the user through the testsequence.

Report and result exportThe report is automatically printed outafter the test or stored as a PDF file.Results can be exported directly in ASCIIformat.

Standard Test ProgramsThere are over 500 Standard TestPrograms, all fully compliant with thestandards they relate to allowing theuser to perform standard-compliant testsimmediately.

Standardized application with touch-PC operation

5Specimen listClear display of specimenand series structure.

Touch panelAlphanumeric panel enablesefficient parameter setting andnavigation.

Specimen-specific parametersAll specimen-specific parameters can be inputdirectly in the test layout.

Curve graphsResult labeling, intelligent zoom functions, reticleand completely freely configurable curve graphs.

Status displayThe status indicator providesdetailed information to the operatorregarding the current test process.

Layout changeRapid change to differentlayouts.

Channel displayAll the key measurementchannels at an glance.

Statistics tableA wide range of statisticalexpressions from standarddeviation to CMK index covers allrequirements.

ToolbarKey functionsat a glance

Results tableTolerance and anomaly monitoring, freeconfiguration and key.

testXpert II - the ergonomic user interface

6A,B,C,...

2.2 testXpert II really shines indemanding test situations

For all types of test, testXpert II has a Master TestProgram already fully set up, allowing you to configureyour test sequence freely. In the same way the userinterface adapts to your individual requirements so thatyou see exactly the graphics, results tables, tolerancedisplays, input dialogs and layout elements that yourequire for your test situation. The comprehensive resultsand statistics tables can be expanded as required, whilelong-term evaluations and clear histogram displays arealready integrated into testXpert II.

Whether you are exporting your test results to anexternal program or creating a report to your individualrequirements, testXpert II offers you all the options youneed. In addition to the usual test data analysis, it ispossible to assess specimen behavior visually during thetest with the aid of synchronized videos.

Results and channelsReference values, statistical values, peakand gradient determination, complex ZIMTresults, measurement and formulachannels: testXpert II generates any typeof result or channel quickly and reliably.

Organizational dataYour adminstrative data (name ofcompany, tester, certificate number),together with a uniform report structure,can be predefined centrally for all TestPrograms.

1000 Hz data loggingSynchronized 1000 Hz data transfer fromtestControl to testXpert II guaranteesdetailed recording of fast-moving testprocesses.

Online language-swappingAt the click of a mouse testXpert II userinterface and reports can be displayed inany of nine different languages as required.

SMS and e-mail dispatchIf required a text message or e-mail can besent directly after the test. This functionalso enables the user to be notified of theend of the test in his absence.

Virtual testing machineThe virtual testing machine simulates testswithout the need for a real testing machine.Ideal for training purposes and for checkingcomplex test sequences.

Application using optical extensometer

7Master Test ProgramsZwick supplies Master Test Programs for freely configurabletensile, compression, flexure, tear-growth, adhesion, peeland cyclic tests, plus Master Test Programs for devices.

Report editorFast creation and amendment of test reports to individualrequirements and presets. Effortless report compilation viaStructure Editor with comprehensive functions.

testXpert II export editorUnique import / export interfaces allow perfect integrationinto your IT structure, allowing test results to be processedfurther or data exported.

Long-term evaluationsA powerful option which manages test results from varioussources and also generates and archives long-termstatistics.

testXpert II user interfacesCustomer-specific configuration of wizard and completelayout, with dialogs, graphs, parameter tables, channeldisplay, images, etc. to your requirements.

Video-Capturing PlusVideos synchronized exactly with the test and integratedinto testXpert II, together with measurement of individualframes, enable visual analysis of specimen behavior parallelto the test sequence.

810V

I/O

2.3 testXpert II - reference testingsoftware for R&D and Academiaapplications

It is frequently necessary to be able to program testsequences freely, particularly in research applications.The testXpert II Graphical Sequence Editor is exactlythe right tool for this. This is precisely how we producecustomizations tailored specifically to your particularapplications. Existing sensor technology is easilyintegrated into testXpert II; even measurementchannels of external measurement amplifiers can beimported into testXpert II in synchronized form. Theintegrated evaluation algorithms are ideal for analysingtest data sets, while the ZIMT programming languageenables you to create calculation and evaluationmethods and procedures you can make them assimple or complex as you like!

There are numerous additional tools, including expandedcontroller functions, positioning to external set valuesand database connections as required, makingtestXpert II the universal testing software for researchand development.

High flexibilityIndividual expansions, adaptations,creation of unit tables, captures, systemscripts and graphics elements are easilyimplemented with testXpert II.

Integration of external sensorequipmentEasy integration of specimen measuringinstruments, barcode readers, scales,external load cells and displacementtransducers and strain-gage bridges.

Customized special solutionsComplex testing systems, opticalmeasuring procedures, high-speed tests,high-capacity unitsZwick has the right solution.

Database integrationHowever you prefer to manage your testpresets and results, Zwick can implementany type of customized databaseintegration.

Synchronized high-speed videoNew analysis options for special testsequences via synchronized high-speedvideos.

External set-value controlThe Graphical Sequence Editor allows themachine to be controlled to an external setvalue via testXpert II.

Research application

9Graphical Sequence EditorThe graphical generation of complex test sequences isideally suited to many R&D applications. Freely configurabletravel, logic and limit modules enable almost any conceivabletest sequence.

Universal integration of measurement amplifiersHBM measurement channels can be directly integrated intestXpert II and the hardware of testControl and HBMchannels synchronized, with HBM channels data logging upto 4.8 kHz.

Temperature chambers and high-temperaturefurnacestestXpert II provides complete temperature managementfor tests at elevated temperature. Discrete temperature-profile tests are easily achieved.

Multiaxial solutionsIn addition to normal axial test sequences, testXpert IIpermits a large range of superimposed multiaxial solutions.

ZIMT - Zwick Interpreter for Materials TestingZIMT provides you with a flexible programming languagewhich can be used to access all test data and functionswithin testXpert II.

Expanded controlAn integrated oscilloscope with set, actual and controlvalues plus comprehensive controller settings allowcomplex control requirements to be implemented.

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3 testXpert II is at home in yourindustry

Zwicks materials testing machines can be found givingexcellent service in over 20 different industries. Our longexperience of working with customers from all sectorsallows Zwick to deliver solutions perfectly matched toyour requirements. In the same way, our activeinvolvement in various standards committees ensuresthat new developments are incorporated directly intotestXpert II software.

testXpert II is ideally suited to your industry. Our industrypackages contain all key Master and Standard TestPrograms plus a large range of options.

Standard

Test Program

Standard

Industry Package

All-In-Suite

Master

Industry

Package

Master

Test Program

Graphical

Sequence EditorCustomized

Test Program

Test result

Layouts for r- and n-values

Parameter and test sequence

Terminology swapping:testXpert II speaks your languageIntegrated terminology-swapping allows the Master TestPrograms to adapt to your industry, matching terms,abbreviations and symbols, units and parameters to yourrequirements. You only see what you need for yourindustry. For many industries (e.g. metals), additionallayouts are automatically displayed and the testsequence expanded logically with additional functions making working with testXpert II easier still.

Naturally, all Standard Test Programs are alreadyoptimized for the terminology used in your industry.Illustrated on the right is terminology adaptation formetals.

Education Module: The interactive MultimediaLearning Software for Materials testingThe testXpert II Education Module is the idealcomplement to classical teaching methods. In the firststage the principal types of test on various materials areshown with synchronized videos and on-screen captionsat key stages of the test. A short quiz on each videosequence reviews what has been learned.

All software functions are available to users of thetestXpert II Education Module. Students can performtests independently using the Virtual Testing Machine,without destroying specimens in the process.

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I/O

Expanded TraceabilityThis option provides all the tools necessary to fulfil therequirements of FDA 21 CFR Part 11, while the electronicsignature safeguards the test series from changes.

testXpert II Test Environment conceptAll relevant machine and safety settings, such as crossheadposition, fixture separation or sensor configurations arestored and assigned to test environments.

Constant force application on closing ofspecimen holderstestXpert IIs Constant Force Hold reliably preventsunwanted tensile and compressive forces acting on thespecimen diuring the closing and clamping process.

TENSTAND for validation of testXpert II for metaltensile testsImporting and evaluating reference files (National PhysicalLaboratory) allows the testXpert II evaluation algorithms tobe validated (ISO 6892-1 2009).

4 testXpert II definitely a goodchoice

Zwicks quality standard Made in Germany is based onthe quality management system certified by TV to ISO9001. Product safety is guaranteed by observance ofthe EU Machinery Directive and other applicablestandards and directives. This entitles Zwick to apply theCE mark to its testing machines and to issue thedeclaration of conformity. With increasing qualityawareness, demands on the accuracy andcomparability of measuring equipment have also risen.The Zwick Quality Assurance Process has beenvalidated by well-known concerns to FDA, ISO andother guidelines and directives your guarantee of thehighest quality standards.

User safety is a central theme at Zwick and isguaranteed through CE-compliant safety devices,Emergency Stop chains and the testXpert II testenvironment concept. Of equal significance aremanipulation-secure test data and the protection of testdevices, ensured via the following functions:

sheltered area sensor monitoring sensor limit vaues stored in EEPROMs automatic block detection constant force during closing of specimen grips user management expanded traceability electronic signature

Control ofsafety area

Crossheadposition

Toolseparation

Sensorselection

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5000

Self deformation in mm

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Testing period in s

Real-time machine deformation correctionMaximum possible travel measurement and positioningaccuracy when measuring with the crosshead travelencoder. Control and positioning take place directly on thecorrected channel.

Adaptive ControlAutomatic setting of all control parameters enables exactapproaching of target positions and strain control to ISO6892-1 2009 Method A. Changes in specimen propertiesare compensated for online.

Automatic firmware updateOn installation of a testXpert II update the testControlfirmware is automatically updated, ensuring that yourtestControl electronics are always up to date.

5 testXpert II has yet more to offer

Innovative testing systems call for components from asingle source matched to each other down to the finestdetail and it is precisely this advantage that Zwick offersyou. Our testXpert II software and testControl controlelectronics were developed in-house by our experts andtogether they form a perfectly matched total system.One feature of testControl is adaptive control, whichautomatically adapts to any specimen. Time-consuming,cost-intensive pre-testing is no longer necessary.

I/O plug-in cardThis option provides digital I/O and analog outputs forexternal control of the machine or detection of switchcontacts. Switching processes are registeredsynchronously to the testXpert II measurement channels.

Real-time correction for machine stiffness is anotherimportant function only available with Zwick systems.

The systems modular design allows it to adapt preciselyto the requirements of the test being performed, viamodules plugged into testControl (e.g. universal I/Omodule), various data acquisition cards and the 1000 Hzonline data transfer facility. testXpert II identifies allhardware components for automatic management,enabling quick, easy hardware configuration.

With adaptive controller

Without adaptive controllerNo correction formachine deformation

With correctionfor machinedeformation

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Impact testsA uniform Master Test Program is available for pendulumimpact testers and drop-weight testers. For instrumentedpendulums automatic curve recognition to ISO 179 and4MHz data logging are optionally available.

Automation with testXpert IIFor working with robotic systems, testXpert II is perfectlymatched to the automation software developed in-house byZwick. Its performance in these applications is equallyimpressive.

Extrusion plastometersMany different functions are integrated into testXpert II tomeet specialized requirements for individual testinginstruments. Examples include automatic bubble detectionand multiple-instrument operation for extrusion plastometers.

6 testXpert II - the testing software forall machines and instruments

testXpert II provides you with a uniform testing platformfor all applications and equipment. testXpert IIs usesextend far beyond static applications to many otherareas, offering you the benefits of a uniform, universaloperating concept for testing machines and instruments.This enables training required to be reduced to aminimum when using different machines andinstruments. Moreover, the entire, unique testXpert II

portfolio is available to you for all machines andinstruments. testXpert II long-term evaluation allowsyou to generate material-specific long-term evaluationsand statistics via different test methods and instruments.

Master and Standard Test Programs equipped withmany device-specific and extremely useful functionshave been created by our experienced softwareengineers for all devices. Customizations are naturallypossible as and when required.

Cyclic applicationstestXpert II offers cyclic travel commands with fade-in andfade-out functions, captures and integrated peak valuecontroller, making testXpert II ideal for such test situations.

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Neu Neu

Training courses at the ZwickAcademy

Professional theoretical and practical training ensures thatyour staff work efficiently with testXpert II testing software.The comprehensive training available from www.zwick.decan be reinforced whenever required by individual training.

Individual connection to databasesOur experienced software engineers can program acustomized connection to testXpert II for all existingdatabase systms for two-way data exchange.

Support deskFor comprehensive application-related advice or softwaresupport, the Zwick Support Desk is at your service. In manycases it repesents a cost-effective alternative to an on-sitevisit.

7 Zwick Service

Customer satisfaction is the first priority for ZwickService. As well as multiple service bases in Germany,highly-trained technicians in service organizations in over50 countries worldwide ensure optimum utilization andmaximum availability of your testing system. But Zwickoffers more than just technical expertise. Experiencedengineers advise you on the planning and execution ofcomplex projects, when changes in test requirementsarise or on the setting up or rebuilding of your testinglaboratory and help optimize organization andperformance of your tests. Professional services leavenothing to chance: installation, commissioning, servicingand maintenance, calibration, inspection and highavailability of technicians and engineers give you thesecurity of being in the hands of a competent and

reliable organization. Zwick software engineers possesssolid specialist knowledge combined with many yearsexperience, enabling them to deliver fast, individualprogramming.

There is no need to change your IT environment Zwicksupplies software services perfectly matched to yourconditions. The Zwick Academy offers you and youroperators comprehensive training programs for maximumefficiency when working with testXpert II. Working insmall groups, or individually, you learn how to get the bestfrom the software for your test requirements. And aphone call is all it takes for experienced software expertsat the Support Desk to provide swift answers tounforeseen difficulties. testXpert II is a future-proofplatform; regular updates guarantee that you will alwayshave powerful, up-to-date testing software available.

Software updateAn update gives access to the continuous development oftestXpert II and opens the door to expanded functions.Changes and updates for all relevant standards arecontained in the relevant update.

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You can count on testXpert II

over 18,000 installations worldwide

more than 30 software developers constantly at work on new features

service agents in over 50 countries for your on-the-spot requirements

over 10 Zwick representatives active on international standards committees

more than 500 standards already covered in Standard Test Programs

Rest assured you are in expert hands!

Would you like to know what testXpert II has to offer you?Talk to our staff - on the spot, worldwide.