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Test ReportELG-100-24 100W Single Output Switching Power Supply DESIGN VERIFY TEST Output Function Test Input Function Test Protection Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST Environment Test

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Page 1: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

Test Report: ELG-100-24

100W Single Output Switching Power Supply

DESIGN VERIFY TEST

Output Function Test

Input Function Test

Protection Function Test

Component Stress Test

SAFETY & E.M.C. TEST

Safety Test

E.M.C. Test

RELIABILITY TEST

Environment Test

Page 2: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-24 Test Report 2 / 10

DESIGN VERIFY TEST

OUTPUT FUNCTION TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 CONSTANT CURRENT

REGION

12V~24V I/P: 230VAC

O/P:LED MODE

Ta:25℃

6 V~ 24 V

2 OUTPUT VOLTAGE

ADJUST RANGE

21.6V~26.4V I/P: 230VAC

O/P:NO LOAD

Ta:25℃

20.76 V~ 27.61 V

3 OUTPUT CURRENT

ADJUST RANGE

2A~4A I/P: 230VAC

O/P:SETTING

Ta:25℃

1.733 A~ 4.262 A

4 OUTPUT VOLTAGE

TOLERANCE

-3%~+3%

I/P: 180VAC / 295VAC

O/P:FULL/ NO LOAD

Ta:25℃

-0.29%~ 0.79%

5 LINE REGULATION -0.5%~+0.5% I/P: 190VAC ~ 295VAC

O/P:FULL LOAD

Ta:25℃

0%~ 0%

6 LOAD REGULATION -1%~+1% I/P: 230VAC

O/P:FULL ~NO LOAD

Ta:25℃

-0.29%~ 0.42%

7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC

O/P:FULL LOAD

Ta:25℃

±1.667%

8 RIPPLE & NOISE (Max) 200mVp-p I/P: 230VAC

O/P:FULL LOAD

Ta:25℃

8.8 mVp-p

high frequency:

low frequency:

9 SET UP TIME(Max)

230VAC/ 500ms

I/P: 230 VAC

O/P:95% LOAD

Ta:25℃

230VAC/ 272 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1: Output Voltage CH2:AC Input Voltage

Page 3: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-24 Test Report 3 / 10

10 RISE TIME (Max) 230VAC/ 100ms

I/P: 230 VAC

O/P:95% LOAD

Ta:25℃

230VAC/ 24.8 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage

11 HOLD UP TIME(Typ ) 230VAC/ 10ms

I/P: 230 VAC

O/P:95% LOAD

Ta:25℃

230VAC/ 28.0 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage CH2:AC Input Voltage

12 DYNAMIC LOAD V1: 2400 mVp-p I/P: 230VAC

O/P:

(1)FULL /50% LOAD 50%DUTY / 120HZ

(2)FULL /50% LOAD 50%DUTY / 1KHZ

Ta:25℃

(1) 1260mVp-p

(2) 580mVp-p

FULL /50% LOAD 50%DUTY / 120HZ

FULL /50% LOAD 50%DUTY / 1KHZ

Page 4: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-24 Test Report 4 / 10

13 DIMMING

TEST

(For B-Type

only)

SPEC:

※ Built-in 3 in 1 dimming function, IP67 rated.Output constant current level can be adjusted through output cable by connecting a resistance or 0 ~ 10Vdc or

10V PWM signal between DIM+ and DIM-.

※ Please DO NOT connect "DIM-" to "-V".

※ Reference resistance value for output current adjustment (Typical)

Resistance

value

Single driver Short 10K

Ω

20K

Ω

30K

Ω

40K

Ω

50K

Ω

60K

Ω

70K

Ω

80K

Ω

90K

Ω

100K

Ω OPEN

Multiple drivers

(N=driver quantity

for synchronized

dimming operation)

Short 10K

Ω/N

20K

Ω/N

30K

Ω/N

40K

Ω/N

50K

Ω/N

60K

Ω/N

70K

Ω/N

80K

Ω/N

90K

Ω/N

100K

Ω/N ……

Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%

※ 0 ~ 10V dimming function for output current adjustment (Typical)

Dimming value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN

Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%

※ 10V PWM signal for output current adjustment (Typical):Frequency range:100Hz~3KHz

Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN

Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%

TEST RESULT:

I/P: 230 VAC;Ta:25℃

1

Resistance

value Short 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN

Output

Current 0 0.449 0.850 1.268 1.681 2.092 2.507 2.920 3.341 3.763 4.028 4.030

Percentage

of rated

current

0% 11.23% 21.25% 31.70% 42.03% 52.30% 62.68% 73.00% 83.53% 94.08% 100.70% 100.75%

2

Dimming

value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN

Output

Current 0 0.458 0.865 1.251 1.664 2.065 2.484 2.894 3.282 3.691 4.027 4.030

Percentage

of rated

current

0% 11.45% 21.63% 31.28% 41.60% 51.63% 62.10% 72.35% 82.05% 92.28% 100.68% 100.75%

3

Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN

Output

Current 0 0.445 0.850 1.255 1.656 2.061 2.464 2.864 3.271 3.674 4.017 4.024

Percentage

of rated

current

0% 11.13% 21.25% 31.38% 41.40% 51.53% 61.60% 71.60% 81.78% 91.85% 100.43% 100.60%

Page 5: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-24 Test Report 5 / 10

INPUT FUNCTION TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 INPUT VOLTAGE RANGE 180VAC~295VAC I/P:TESTING

O/P:FULL LOAD

Ta:25℃

177 V~ 295 V

I/P:LOW-LINE-3V=177 V

HIGH-LINE+10V=305 V

O/P:FULL/NO LOAD

ON:30 Sec OFF:30 Sec 10MIN

( POWER ON/OFF NO DAMAGE )

TEST: OK

2 INPUT FREQUENCY RANGE 47HZ ~63 HZ

NO DAMAGE

I/P: 180 VAC ~295 VAC

O/P:FULL~NO LOAD

Ta:25℃

TEST: OK

3 AC CURRENT 0.5A/277VAC

0.6A/230VAC

I/P: 277 VAC

I/P: 230 VAC

O/P:FULL LOAD

Ta:25℃

I = 0.37 A/ 277VAC

I = 0.44 A/ 230VAC

4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC

O/P:NO LOAD

Ta:25℃

L-FG: 0.437 mA

N-FG: 0.420 mA

5 NO LOAD POWER

CONSUMPTION

< 0.5W I/P:230VAC

O/P:NO LOAD

Ta:25℃

0.233 W/ 230VAC

6 TOTAL HARMONIC

DISTORTION

Total harmonic distortion will be lower

than 20% when output loading is

50% or higher at 230VAC

I/P: 230VAC

O/P:50% LOAD

THD: 13.88 %

Total harmonic distortion will be lower

than 20% when output loading is

75% or higher at 277VAC

I/P: 277VAC

O/P:75% LOAD

THD: 12.37 %

7 INRUSH CURRENT(Typ) 230V/ 60A

Twidth =850us measured at 50%

Ipeak

COLD START

I/P: 230 VAC

O/P:FULL LOAD

Ta:25℃

I = 27.7 A/ 230VAC

Twidth =752 us

INPUT=230VAC/50HZ @ FULL LOAD

CH2:Input current CH1:AC Input Voltage

Page 6: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-24 Test Report 6 / 10

8 EFFICIENCY(Typ) 88% I/P: 230VAC

O/P:FULL LOAD

Ta:25℃

91.25 %

EFFICIENCY vs LOAD

9 POWER FACTOR 0.92/ 277VAC

0.95/ 230VAC

I/P: 277 VAC

I/P: 230 VAC

O/P:FULL LOAD

Ta:25℃

PF= 0.954 / 277VAC

PF= 0.982 / 230VAC

P.F vs LOAD

Page 7: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-24 Test Report 7 / 10

PROTECTION FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1

OVER LOAD PROTECTION 95%~108% I/P: 190VAC

I/P: 230VAC

I/P: 295VAC

O/P:TESTING

Ta:25℃

102.75 %/ 190VAC

102.75 %/ 230VAC

102.75 %/ 295VAC

Constant Current Limiting,recovers automatically

after fault condition is removed

2 OVER VOLTAGE PROTECTION 28V~34V I/P: 180VAC

I/P: 230VAC

I/P: 295VAC

O/P:NO LOAD

Ta:25℃

30.11 V/ 180VAC

30.18 V/ 230VAC

30.18 V/ 295VAC

Shut down o/p voltage,re-power on to recovery

3 OVER TEMPERATURE

PROTECTION

NO DAMAGE

I/P: 190VAC

I/P: 230VAC

I/P: 295VAC

O/P:FULL LOAD

O.T.P. Active

Shut down o/p voltage,re-power on to recovery

4 SHORT PROTECTION SHORT EVERY OUTPUT

1 HOUR

NO DAMAGE

I/P: 190VAC

I/P: 295VAC

O/P:FULL LOAD

Ta:25℃

NO DAMAGE

Hiccup mode,recovers automatically after fault

condition is removed

COMPONENT STRESS TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 PWM Power Transistor Q 2 Rated

800V/5.7A

I/P:High-Line +3V =298V

O/P: (1) Full Load Turn on

(2) Output Short

(3) Full load continue

Ta:25℃

(1) 666 V

(2) 486 V

(3) 662 V

2 O/P Diode (MOSFET) Q101 Rated 120V/56A

I/P:High-Line +3V =298V

O/P: (1) Full Load Turn on

(2) Output Short

(3) Full load continue

Ta:25℃

(1) 87.2 V

(2) 106 V

(3) 86.8 V

3 Input Capacitor C5 Rated

100u/ 450V

I/P:High-Line +3V =298 V

O/P:(1) Full Load input on/off

(2) NO LOAD input on /Off

(3) Full Load /NO LOAD Change

Ta:25℃

(1) 448 V

(2) 446 V

(3) 448 V

4 Control IC U1 Rated

28V (MAX.)

I/P:High-Line +3V =298 V

O/P:((1) FULL LOAD

(2) Output Short

(3) O.L.P

(4) O.V.P

(5) Low Line No Load Vo(min)

Ta:25℃

(1) 17.4 V

(2) 15.1 V

(3) 11.3 V

(4) 17.4 V

(5) 17.3 V

5 PFC Power Transistor Q 1 Rated

600V/10A

I/P:High-Line +3V =298V

O/P: (1) Full Load Turn on

(2) Output Short

(3) Full load continue

Ta:25℃

(1) 476 V

(2) 426 V

(3) 476 V

6 Clamp Diode D10 Rated

800V/2A

I/P:High-Line +3V = 298V

O/P: (1) Full Load input on/off

(2) Output Short

Ta:25℃

(1) 622 V

(2) 632 V

Page 8: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-24 Test Report 8 / 10

SAFETY TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min

I/P-FG: 2.0KVAC/min

O/P-FG:1.5KVAC/min

I/P-O/P:4.2KVAC/min

I/P-FG: 2.4 KVAC/min

O/P-FG:1.8 KVAC/min

Ta:25℃

I/P-O/P:2.573 mA

I/P-FG: 2.474 mA

O/P-FG:1.938 mA

NO DAMAGE

2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ

I/P-FG: 500VDC>100MΩ

O/P-FG:500VDC>100MΩ

I/P-O/P: 500 VDC

I/P-FG: 500 VDC

O/P-FG: 500 VDC

Ta:25℃

I/P-O/P:>9999 MΩ

I/P-FG: >9999 MΩ

O/P-FG:>9999 MΩ

E.M.C TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 HARMONIC

EN61000-3-2

CLASS C

I/P:230VAC/50HZ

O/P:FULL/50% LOAD

Ta:25℃

PASS

2 CONDUCTION EN55015 I/P:230 VAC (50HZ)

O/P:FULL LOAD

Ta:25℃

PASS

Test by certified Lab

3 RADIATION EN55015 I/P:230 VAC (50HZ)

O/P:FULL LOAD

Ta:25℃

PASS

Test by certified Lab

4 E.S.D EN61000-4-2

LIGHT INDUSTRY

AIR:8KV

Contact:4KV

I/P:230 VAC/50HZ

O/P:FULL LOAD

Ta:25℃

CRITERIA A

5 E.F.T EN61000-4-4

LIGHT INDUSTRY

INPUT:1KV

I/P: 230VAC/50HZ

O/P:FULL LOAD

Ta:25℃

CRITERIA A

6 SURGE EN61000-4-5

INDUSTRY

L-N:3KV

L,N-PE:6KV

I/P: 230VAC/50HZ

O/P:FULL LOAD

Ta:25℃

CRITERIA A

7 Test by certified Lab & Test Report Prepare

Page 9: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-24 Test Report 9 / 10

RELIABILITY TEST

ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 TEMPERATURE RISE TEST MODEL: ELG-100-24

1. ROOM AMBIENT BURN-IN:2 HRS

I/P: 230VAC O/P: FULL LOAD Ta=39.7 ℃

2. HIGH AMBIENT BURN-IN: 2 HRS

I/P: 230VAC O/P: FULL LOAD Ta=60.7 ℃

NO Position ROOM AMBIENT Ta=39.7 ℃ HIGH AMBIENT Ta=60.7 ℃

1 LF2 62.6℃ 82.3℃

2 C11 65.9℃ 85.6℃

3 L2 64.5℃ 84.3℃

4 L1 64.6℃ 84.1℃

5 Q1 66.7℃ 86.4℃

6 Q2 69.5℃ 89.5℃

7 D6 68.0℃ 87.5℃

8 D10 73.7℃ 93.7℃

9 R7 73.8℃ 93.8℃

10 C5 66.8℃ 86.4℃

11 C45 66.6℃ 86.6℃

12 U1 64.9℃ 84.7℃

13 T1 71.3℃ 92.0℃

14 Q101 65.7℃ 86.0℃

15 C105 66.0℃ 86.3℃

16 C106 64.0℃ 84.1℃

17 C108 63.7℃ 83.7℃

18 RTH2 63.6℃ 83.4℃

19 TC 59.5℃ 79.1℃

2 LOW TEMPERATURE

TURN ON TEST

TURN ON AFTER 2 HOUR

I/P: 295VAC/190VAC

O/P:FULL LOAD

Ta= -45℃

TEST:OK

3 HIGH HUMIDITY

HIGH TEMPERATURE

HIGH VOLTAGE

TURN ON TEST

AFTER 12 HOURS

IN CHAMBER ON

CONTROL 60℃

NO DAMAGE

I/P: 305VAC

O/P:FULL LOAD

Ta=60℃

HUMIDITY= 95 %R.H

TEST:OK

4 TEMPERATURE

COEFFICIENT

±0.03 %/℃(0~50℃) I/P: 230 VAC

O/P:FULL LOAD

±0.004 %/℃(0~50℃)

5 STORAGE TEMPERATURE TEST

1. Thermal shock Temperature: -45℃~ +90℃

2. Temperature change rate :25℃ / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:5 CYCLE

5. Input/Output condition: STATIC

TEST:OK

Page 10: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-24 Test Report 10 / 10

6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45℃~ +65℃

2. Temperature change rate :25℃ / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:10 CYCLE

5. Input/Output condition: 230VAC/Full Load AC ON/OFF TEST

AC on 3 sec/AC off 1 sec TEST

TEST:OK

7 VIBRATION TEST 1 Carton & 1 Set

(1) Waveform: Sine Wave

(2) Frequency:10~500Hz

(3) Sweep Time:12min/sweep cycle

(4) Acceleration:5G

(5) Test Time:72min in each axis (X.Y.Z)

(6) Ta:25℃

TEST:OK

8 CAPACITOR

LIFE CYCLE

ELG-100-24:SUPPOSE C108 IS THE MOST CRITICAL COMPONENT

(1) I/P: 230VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME

(2) I/P: 230VAC O/P:FULL LOAD Ta= 60 ℃ LIFE TIME

(3) I/P: 230VAC O/P:75% LOAD Ta= 60 ℃ LIFE TIME

(4) I/P: 230VAC O/P:50% LOAD Ta= 60 ℃ LIFE TIME

(1) 500520 HRS

(2) 47368 HRS

(3) 64020 HRS

(4) 103392 HRS

9 MTBF MIL-HDBK-217F

TOTAL FAILURE RATE:282.9K HRS

10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life):

Above 50000 hours @ Tc 80℃

0

20

40

60

80

100

120

20 30 40 50 60 70 80 90

Tcase (℃)

LIFE

TIM

E (k

h)

TEST RESULT TESTER REVIEW APPROVAL

PASS ZHANGZJ/ZHUOKB SKY LIUWY

Page 11: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

Test Report: ELG-100-36

100W Single Output Switching Power Supply

DESIGN VERIFY TEST

Output Function Test

Input Function Test

Protection Function Test

Component Stress Test

SAFETY & E.M.C. TEST

Safety Test

E.M.C. Test

RELIABILITY TEST

Environment Test

Page 12: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-36 Test Report 2 / 10

DESIGN VERIFY TEST

OUTPUT FUNCTION TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 CONSTANT CURRENT

REGION

18V~36V I/P: 230VAC

O/P:LED MODE

Ta:25℃

12 V~ 36 V

2 OUTPUT VOLTAGE

ADJUST RANGE

32.4V~39.6V I/P: 230VAC

O/P:NO LOAD

Ta:25℃

31.24 V~ 41.35 V

3 OUTPUT CURRENT

ADJUST RANGE

1.33A~2.66A I/P: 230VAC

O/P:SETTING

Ta:25℃

1.061 A~ 3.011 A

4 OUTPUT VOLTAGE

TOLERANCE

-2.5%~+2.5%

I/P: 180VAC / 295VAC

O/P:FULL/ NO LOAD

Ta:25℃

-0.16%~ 0.42%

5 LINE REGULATION -0.5%~+0.5% I/P: 190VAC ~ 295VAC

O/P:FULL LOAD

Ta:25℃

0%~ 0%

6 LOAD REGULATION -1%~+1% I/P: 230VAC

O/P:FULL ~NO LOAD

Ta:25℃

-0.16%~ 0.11%

7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC

O/P:FULL LOAD

Ta:25℃

±0.831%

8 RIPPLE & NOISE (Max) 250mVp-p I/P: 230VAC

O/P:FULL LOAD

Ta:25℃

15.8 mVp-p

high frequency:

low frequency:

9 SET UP TIME(Max)

230VAC/ 500ms

I/P: 230 VAC

O/P:95% LOAD

Ta:25℃

230VAC/ 284 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1: Output Voltage CH2:AC Input Voltage

Page 13: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-36 Test Report 3 / 10

10 RISE TIME (Max) 230VAC/ 100ms

I/P: 230 VAC

O/P:95% LOAD

Ta:25℃

230VAC/ 29.6 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage

11 HOLD UP TIME(Typ ) 230VAC/ 10ms

I/P: 230 VAC

O/P:95% LOAD

Ta:25℃

230VAC/ 27.6 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage CH2:AC Input Voltage

12 DYNAMIC LOAD V1: 3600 mVp-p I/P: 230VAC

O/P:

(1)FULL /50% LOAD 50%DUTY / 120HZ

(2)FULL /50% LOAD 50%DUTY / 1KHZ

Ta:25℃

(1) 1500mVp-p

(2) 572mVp-p

FULL /50% LOAD 50%DUTY / 120HZ

FULL /50% LOAD 50%DUTY / 1KHZ

Page 14: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-36 Test Report 4 / 10

13 DIMMING

TEST

(For B-Type

only)

SPEC:

※ Built-in 3 in 1 dimming function, IP67 rated.Output constant current level can be adjusted through output cable by connecting a resistance or 0 ~ 10Vdc or

10V PWM signal between DIM+ and DIM-.

※ Please DO NOT connect "DIM-" to "-V".

※ Reference resistance value for output current adjustment (Typical)

Resistance

value

Single driver Short 10K

Ω

20K

Ω

30K

Ω

40K

Ω

50K

Ω

60K

Ω

70K

Ω

80K

Ω

90K

Ω

100K

Ω OPEN

Multiple drivers

(N=driver quantity

for synchronized

dimming operation)

Short 10K

Ω/N

20K

Ω/N

30K

Ω/N

40K

Ω/N

50K

Ω/N

60K

Ω/N

70K

Ω/N

80K

Ω/N

90K

Ω/N

100K

Ω/N ……

Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%

※ 0 ~ 10V dimming function for output current adjustment (Typical)

Dimming value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN

Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%

※ 10V PWM signal for output current adjustment (Typical):Frequency range:100Hz~3KHz

Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN

Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%

TEST RESULT:

I/P: 230 VAC;Ta:25℃

1

Resistance

value Short 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN

Output

Current 0 0.263 0.539 0.814 1.092 1.369 1.646 1.928 2.207 2.489 2.681 2.683

Percentage

of rated

current

0% 9.89% 20.26% 30.60% 41.05% 51.47% 61.88% 72.48% 82.97% 93.57% 100.79% 100.86%

2

Dimming

value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN

Output

Current 0 0.271 0.547 0.808 1.086 1.357 1.639 1.917 2.178 2.454 2.679 2.681

Percentage

of rated

current

0% 10.19% 20.56% 30.38% 40.83% 51.02% 61.62% 72.07% 81.88% 92.26% 100.71% 100.79%

3

Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN

Output

Current 0 0.334 0.604 0.876 1.144 1.418 1.686 1.956 2.226 2.495 2.725 2.730

Percentage

of rated

current

0% 12.56% 22.71% 32.93% 43.01% 53.31% 63.38% 73.53% 83.68% 93.80% 102.44% 102.63%

Page 15: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-36 Test Report 5 / 10

INPUT FUNCTION TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 INPUT VOLTAGE RANGE 180VAC~295VAC I/P:TESTING

O/P:FULL LOAD

Ta:25℃

177 V~ 295 V

I/P:LOW-LINE-3V=177 V

HIGH-LINE+10V=305 V

O/P:FULL/NO LOAD

ON:30 Sec OFF:30 Sec 10MIN

( POWER ON/OFF NO DAMAGE )

TEST: OK

2 INPUT FREQUENCY RANGE 47HZ ~63 HZ

NO DAMAGE

I/P: 180 VAC ~295 VAC

O/P:FULL~NO LOAD

Ta:25℃

TEST: OK

3 AC CURRENT 0.5A/277VAC

0.6A/230VAC

I/P: 277 VAC

I/P: 230 VAC

O/P:FULL LOAD

Ta:25℃

I = 0.37 A/ 277VAC

I = 0.44 A/ 230VAC

4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC

O/P:NO LOAD

Ta:25℃

L-FG: 0.420 mA

N-FG: 0.408 mA

5 NO LOAD POWER

CONSUMPTION

< 0.5W I/P:230VAC

O/P:NO LOAD

Ta:25℃

0.191 W/ 230VAC

6 TOTAL HARMONIC

DISTORTION

Total harmonic distortion will be lower

than 20% when output loading is

50% or higher at 230VAC

I/P: 230VAC

O/P:50% LOAD

THD: 13.26 %

Total harmonic distortion will be lower

than 20% when output loading is

75% or higher at 277VAC

I/P: 277VAC

O/P:75% LOAD

THD: 11.72 %

7 INRUSH CURRENT(Typ) 230V/ 60A

Twidth =850us measured at 50%

Ipeak

COLD START

I/P: 230 VAC

O/P:FULL LOAD

Ta:25℃

I = 27.6 A/ 230VAC

Twidth =656 us

INPUT=230VAC/50HZ @ FULL LOAD

CH2:Input current CH1:AC Input Voltage

Page 16: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-36 Test Report 6 / 10

8 EFFICIENCY(Typ) 89% I/P: 230VAC

O/P:FULL LOAD

Ta:25℃

90.89 %

EFFICIENCY vs LOAD

9 POWER FACTOR 0.92/ 277VAC

0.95/ 230VAC

I/P: 277 VAC

I/P: 230 VAC

O/P:FULL LOAD

Ta:25℃

PF= 0.953 / 277VAC

PF= 0.982 / 230VAC

P.F vs LOAD

Page 17: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-36 Test Report 7 / 10

PROTECTION FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1

OVER LOAD PROTECTION 95%~108% I/P: 190VAC

I/P: 230VAC

I/P: 295VAC

O/P:TESTING

Ta:25℃

100.87 %/ 190VAC

100.86 %/ 230VAC

100.86 %/ 295VAC

Constant Current Limiting,recovers automatically

after fault condition is removed

2 OVER VOLTAGE PROTECTION 41V~48V I/P: 180VAC

I/P: 230VAC

I/P: 295VAC

O/P:NO LOAD

Ta:25℃

43.68 V/ 180VAC

43.70 V/ 230VAC

43.67 V/ 295VAC

Shut down o/p voltage,re-power on to recovery

3 OVER TEMPERATURE

PROTECTION

NO DAMAGE

I/P: 190VAC

I/P: 230VAC

I/P: 295VAC

O/P:FULL LOAD

O.T.P. Active

Shut down o/p voltage,re-power on to recovery

4 SHORT PROTECTION SHORT EVERY OUTPUT

1 HOUR

NO DAMAGE

I/P: 190VAC

I/P: 295VAC

O/P:FULL LOAD

Ta:25℃

NO DAMAGE

Hiccup mode,recovers automatically after fault

condition is removed

COMPONENT STRESS TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 PWM Power Transistor Q 2 Rated

800V/5.7A

I/P:High-Line +3V =298V

O/P: (1) Full Load Turn on

(2) Output Short

(3) Full load continue

Ta:25℃

(1) 668 V

(2) 476 V

(3) 664 V

2 O/P Diode (MOSFET) Q101 Rated 150V/30A

I/P:High-Line +3V =298V

O/P: (1) Full Load Turn on

(2) Output Short

(3) Full load continue

Ta:25℃

(1) 121 V

(2) 78.1 V

(3) 120 V

3 Input Capacitor C5 Rated

100u/ 450V

I/P:High-Line +3V =298 V

O/P:(1) Full Load input on/off

(2) NO LOAD input on /Off

(3) Full Load /NO LOAD Change

Ta:25℃

(1) 440 V

(2) 446 V

(3) 442 V

4 Control IC U1 Rated

28V (MAX.)

I/P:High-Line +3V =298 V

O/P:((1) FULL LOAD

(2) Output Short

(3) O.L.P

(4) O.V.P

(5) Low Line No Load Vo(min)

Ta:25℃

(1) 17.3 V

(2) 15.0 V

(3) 11.1 V

(4) 15.1 V

(5) 17.2 V

5 PFC Power Transistor Q 1 Rated

600V/10A

I/P:High-Line +3V =298V

O/P: (1) Full Load Turn on

(2) Output Short

(3) Full load continue

Ta:25℃

(1) 482 V

(2) 444 V

(3) 478 V

6 Clamp Diode D10 Rated

800V/2A

I/P:High-Line +3V = 298V

O/P: (1) Full Load input on/off

(2) Output Short

Ta:25℃

(1) 640 V

(2) 442 V

Page 18: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-36 Test Report 8 / 10

SAFETY TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min

I/P-FG: 2.0KVAC/min

O/P-FG:1.5KVAC/min

I/P-O/P:4.2KVAC/min

I/P-FG: 2.4 KVAC/min

O/P-FG:1.8 KVAC/min

Ta:25℃

I/P-O/P:2.621 mA

I/P-FG: 2.497 mA

O/P-FG:1.974 mA

NO DAMAGE

2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ

I/P-FG: 500VDC>100MΩ

O/P-FG:500VDC>100MΩ

I/P-O/P: 500 VDC

I/P-FG: 500 VDC

O/P-FG: 500 VDC

Ta:25℃

I/P-O/P:>9999 MΩ

I/P-FG: >9999 MΩ

O/P-FG:>9999 MΩ

E.M.C TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 HARMONIC

EN61000-3-2

CLASS C

I/P:230VAC/50HZ

O/P:FULL/50% LOAD

Ta:25℃

PASS

2 CONDUCTION EN55015 I/P:230 VAC (50HZ)

O/P:FULL LOAD

Ta:25℃

PASS

Test by certified Lab

3 RADIATION EN55015 I/P:230 VAC (50HZ)

O/P:FULL LOAD

Ta:25℃

PASS

Test by certified Lab

4 E.S.D EN61000-4-2

LIGHT INDUSTRY

AIR:8KV

Contact:4KV

I/P:230 VAC/50HZ

O/P:FULL LOAD

Ta:25℃

CRITERIA A

5 E.F.T EN61000-4-4

LIGHT INDUSTRY

INPUT:1KV

I/P: 230VAC/50HZ

O/P:FULL LOAD

Ta:25℃

CRITERIA A

6 SURGE EN61000-4-5

INDUSTRY

L-N:3KV

L,N-PE:6KV

I/P: 230VAC/50HZ

O/P:FULL LOAD

Ta:25℃

CRITERIA A

7 Test by certified Lab & Test Report Prepare

Page 19: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-36 Test Report 9 / 10

RELIABILITY TEST

ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 TEMPERATURE RISE TEST MODEL: ELG-100-36

1. ROOM AMBIENT BURN-IN:2 HRS

I/P: 230VAC O/P: FULL LOAD Ta=31.1 ℃

2. HIGH AMBIENT BURN-IN: 2 HRS

I/P: 230VAC O/P: FULL LOAD Ta=61.6 ℃

NO Position ROOM AMBIENT Ta=31.1 ℃ HIGH AMBIENT Ta=61.6 ℃

1 ZNR1 54.6℃ 80.2℃

2 LF2 56.6℃ 82.3℃

3 C10 58.0℃ 84.2℃

4 C11 58.4℃ 84.8℃

5 L2 58.6℃ 84.3℃

6 L1 57.6℃ 83.5℃

7 Q1 59.3℃ 85.9℃

8 Q2 61.3℃ 88.0℃

9 D6 60.0℃ 86.6℃

10 D10 66.2℃ 93.7℃

11 C5 57.3℃ 83.2℃

12 C45 59.3℃ 85.2℃

13 U1 58.0℃ 84.1℃

14 T1 65.1℃ 90.7℃

15 Q101 62.3℃ 88.4℃

16 C205 59.2℃ 85.1℃

17 C105 61.3℃ 87.2℃

18 C106 58.8℃ 84.8℃

19 C108 57.7℃ 83.7℃

20 LF100 55.6℃ 82.3℃

21 RTH2 57.4℃ 83.6℃

22 U100 54.6℃ 80.8℃

23 TC 52.4℃ 78.5℃

2 LOW TEMPERATURE

TURN ON TEST

TURN ON AFTER 2 HOUR

I/P: 295VAC/190VAC

O/P:FULL LOAD

Ta= -45℃

TEST:OK

3 HIGH HUMIDITY

HIGH TEMPERATURE

HIGH VOLTAGE

TURN ON TEST

AFTER 12 HOURS

IN CHAMBER ON

CONTROL 60℃

NO DAMAGE

I/P: 305VAC

O/P:FULL LOAD

Ta=60℃

HUMIDITY= 95 %R.H

TEST:OK

4 TEMPERATURE

COEFFICIENT

±0.03 %/℃(0~50℃) I/P: 230 VAC

O/P:FULL LOAD

±0.003 %/℃(0~50℃)

5 STORAGE TEMPERATURE TEST

1. Thermal shock Temperature: -45℃~ +90℃

2. Temperature change rate :25℃ / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:5 CYCLE

5. Input/Output condition: STATIC

TEST:OK

Page 20: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-36 Test Report 10 / 10

6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45℃~ +65℃

2. Temperature change rate :25℃ / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:10 CYCLE

5. Input/Output condition: 230VAC/Full Load AC ON/OFF TEST

AC on 3 sec/AC off 1 sec TEST

TEST:OK

7 VIBRATION TEST 1 Carton & 1 Set

(1) Waveform: Sine Wave

(2) Frequency:10~500Hz

(3) Sweep Time:12min/sweep cycle

(4) Acceleration:5G

(5) Test Time:72min in each axis (X.Y.Z)

(6) Ta:25℃

TEST:OK

8 CAPACITOR

LIFE CYCLE

ELG-100-36:SUPPOSE C108 IS THE MOST CRITICAL COMPONENT

(1) I/P: 230VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME

(2) I/P: 230VAC O/P:FULL LOAD Ta= 60 ℃ LIFE TIME

(3) I/P: 230VAC O/P:75% LOAD Ta= 60 ℃ LIFE TIME

(4) I/P: 230VAC O/P:50% LOAD Ta= 60 ℃ LIFE TIME

(1) 354942 HRS

(2) 42856 HRS

(3) 52090 HRS

(4) 71471 HRS

9 MTBF MIL-HDBK-217F

TOTAL FAILURE RATE:282.9K HRS

10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life):

Above 50000 hours @ Tc 80℃

0

20

40

60

80

100

120

20 30 40 50 60 70 80 90

Tcase (℃)

LIFE

TIM

E (k

h)

TEST RESULT TESTER REVIEW APPROVAL

PASS ZHANGZJ/ZHUOKB SKY LIUWY

Page 21: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

Test Report: ELG-100-42

100W Single Output Switching Power Supply

DESIGN VERIFY TEST

Output Function Test

Input Function Test

Protection Function Test

Component Stress Test

SAFETY & E.M.C. TEST

Safety Test

E.M.C. Test

RELIABILITY TEST

Environment Test

Page 22: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-42 Test Report 2 / 10

DESIGN VERIFY TEST

OUTPUT FUNCTION TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 CONSTANT CURRENT

REGION

21V~42V I/P: 230VAC

O/P:LED MODE

Ta:25℃

11 V~ 42 V

2 OUTPUT VOLTAGE

ADJUST RANGE

37.8V~46.2V I/P: 230VAC

O/P:NO LOAD

Ta:25℃

36.2 V~ 47.7 V

3 OUTPUT CURRENT

ADJUST RANGE

1.14A~2.28A I/P: 230VAC

O/P:SETTING

Ta:25℃

0.931 A~ 2.595 A

4 OUTPUT VOLTAGE

TOLERANCE

-2.5%~+2.5%

I/P: 180VAC / 295VAC

O/P:FULL/ NO LOAD

Ta:25℃

-0.18%~ 0.50%

5 LINE REGULATION -0.5%~+0.5% I/P: 190VAC ~ 295VAC

O/P:FULL LOAD

Ta:25℃

0%~ 0%

6 LOAD REGULATION -0.5%~+0.5% I/P: 230VAC

O/P:FULL ~NO LOAD

Ta:25℃

-0.18%~ 0.26%

7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC

O/P:FULL LOAD

Ta:25℃

±1.091%

8 RIPPLE & NOISE (Max) 250mVp-p I/P: 230VAC

O/P:FULL LOAD

Ta:25℃

12.6 mVp-p

high frequency:

low frequency:

9 SET UP TIME(Max)

230VAC/ 500ms

I/P: 230 VAC

O/P:95% LOAD

Ta:25℃

230VAC/ 304 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1: Output Voltage CH2:AC Input Voltage

Page 23: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-42 Test Report 3 / 10

10 RISE TIME (Max) 230VAC/ 100ms

I/P: 230 VAC

O/P:95% LOAD

Ta:25℃

230VAC/ 43.2 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage

11 HOLD UP TIME(Typ ) 230VAC/ 10ms

I/P: 230 VAC

O/P:95% LOAD

Ta:25℃

230VAC/ 29.2 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage CH2:AC Input Voltage

12 DYNAMIC LOAD V1: 4200 mVp-p I/P: 230VAC

O/P:

(1)FULL /50% LOAD 50%DUTY / 120HZ

(2)FULL /50% LOAD 50%DUTY / 1KHZ

Ta:25℃

(1) 1430mVp-p

(2) 474mVp-p

FULL /50% LOAD 50%DUTY / 120HZ

FULL /50% LOAD 50%DUTY / 1KHZ

Page 24: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-42 Test Report 4 / 10

13 DIMMING

TEST

(For B-Type

only)

SPEC:

※ Built-in 3 in 1 dimming function, IP67 rated.Output constant current level can be adjusted through output cable by connecting a resistance or 0 ~ 10Vdc or

10V PWM signal between DIM+ and DIM-.

※ Please DO NOT connect "DIM-" to "-V".

※ Reference resistance value for output current adjustment (Typical)

Resistance

value

Single driver Short 10K

Ω

20K

Ω

30K

Ω

40K

Ω

50K

Ω

60K

Ω

70K

Ω

80K

Ω

90K

Ω

100K

Ω OPEN

Multiple drivers

(N=driver quantity

for synchronized

dimming operation)

Short 10K

Ω/N

20K

Ω/N

30K

Ω/N

40K

Ω/N

50K

Ω/N

60K

Ω/N

70K

Ω/N

80K

Ω/N

90K

Ω/N

100K

Ω/N ……

Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%

※ 0 ~ 10V dimming function for output current adjustment (Typical)

Dimming value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN

Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%

※ 10V PWM signal for output current adjustment (Typical):Frequency range:100Hz~3KHz

Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN

Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%

TEST RESULT:

I/P: 230 VAC;Ta:25℃

1

Resistance

value Short 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN

Output

Current 0 0.233 0.468 0.703 0.940 1.175 1.410 1.650 1.887 2.127 2.298 2.300

Percentage

of rated

current

0% 10.22% 20.53% 30.83% 41.23% 51.54% 61.84% 72.37% 82.76% 93.29% 100.79% 100.88%

2

Dimming

value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN

Output

Current 0 0.240 0.474 0.698 0.935 1.165 1.407 1.644 1.866 2.101 2.295 2.297

Percentage

of rated

current

0% 10.53% 20.79% 30.61% 41.01% 51.10% 61.71% 72.11% 81.84% 92.15% 100.66% 100.75%

3

Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN

Output

Current 0 0.232 0.465 0.701 0.934 1.170 1.403 1.637 1.872 2.105 2.293 2.296

Percentage

of rated

current

0% 10.18% 20.39% 30.75% 40.96% 51.32% 61.54% 71.80% 82.11% 92.32% 100.57% 100.70%

Page 25: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-42 Test Report 5 / 10

INPUT FUNCTION TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 INPUT VOLTAGE RANGE 180VAC~295VAC I/P:TESTING

O/P:FULL LOAD

Ta:25℃

177 V~ 295 V

I/P:LOW-LINE-3V=177 V

HIGH-LINE+10V=305 V

O/P:FULL/NO LOAD

ON:30 Sec OFF:30 Sec 10MIN

( POWER ON/OFF NO DAMAGE )

TEST: OK

2 INPUT FREQUENCY RANGE 47HZ ~63 HZ

NO DAMAGE

I/P: 180 VAC ~295 VAC

O/P:FULL~NO LOAD

Ta:25℃

TEST: OK

3 AC CURRENT 0.5A/277VAC

0.6A/230VAC

I/P: 277 VAC

I/P: 230 VAC

O/P:FULL LOAD

Ta:25℃

I = 0.37 A/ 277VAC

I = 0.44 A/ 230VAC

4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC

O/P:NO LOAD

Ta:25℃

L-FG: 0.373 mA

N-FG: 0.362 mA

5 NO LOAD POWER

CONSUMPTION

< 0.5W I/P:230VAC

O/P:NO LOAD

Ta:25℃

0.273 W/ 230VAC

6 TOTAL HARMONIC

DISTORTION

Total harmonic distortion will be lower

than 20% when output loading is

50% or higher at 230VAC

I/P: 230VAC

O/P:50% LOAD

THD: 13.57 %

Total harmonic distortion will be lower

than 20% when output loading is

75% or higher at 277VAC

I/P: 277VAC

O/P:75% LOAD

THD: 12.51 %

7 INRUSH CURRENT(Typ) 230V/ 60A

Twidth =850us measured at 50%

Ipeak

COLD START

I/P: 230 VAC

O/P:FULL LOAD

Ta:25℃

I = 31.0 A/ 230VAC

Twidth =648 us

INPUT=230VAC/50HZ @ FULL LOAD

CH2:Input current CH1:AC Input Voltage

Page 26: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-42 Test Report 6 / 10

8 EFFICIENCY(Typ) 90% I/P: 230VAC

O/P:FULL LOAD

Ta:25℃

91.04 %

EFFICIENCY vs LOAD

9 POWER FACTOR 0.92/ 277VAC

0.95/ 230VAC

I/P: 277 VAC

I/P: 230 VAC

O/P:FULL LOAD

Ta:25℃

PF= 0.957 / 277VAC

PF= 0.983 / 230VAC

P.F vs LOAD

Page 27: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-42 Test Report 7 / 10

PROTECTION FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1

OVER LOAD PROTECTION 95%~108% I/P: 190VAC

I/P: 230VAC

I/P: 295VAC

O/P:TESTING

Ta:25℃

100.76 %/ 190VAC

100.71 %/ 230VAC

100.74 %/ 295VAC

Constant Current Limiting,recovers automatically

after fault condition is removed

2 OVER VOLTAGE PROTECTION 47V~54V I/P: 180VAC

I/P: 230VAC

I/P: 295VAC

O/P:NO LOAD

Ta:25℃

49.34 V/ 180VAC

49.41 V/ 230VAC

49.45 V/ 295VAC

Shut down o/p voltage,re-power on to recovery

3 OVER TEMPERATURE

PROTECTION

NO DAMAGE

I/P: 190VAC

I/P: 230VAC

I/P: 295VAC

O/P:FULL LOAD

O.T.P. Active

Shut down o/p voltage,re-power on to recovery

4 SHORT PROTECTION SHORT EVERY OUTPUT

1 HOUR

NO DAMAGE

I/P: 190VAC

I/P: 295VAC

O/P:FULL LOAD

Ta:25℃

NO DAMAGE

Hiccup mode,recovers automatically after fault

condition is removed

COMPONENT STRESS TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 PWM Power Transistor Q 2 Rated

800V/5.7A

I/P:High-Line +3V =298V

O/P: (1) Full Load Turn on

(2) Output Short

(3) Full load continue

Ta:25℃

(1) 678 V

(2) 478 V

(3) 672 V

2 O/P Diode (MOSFET) Q101 Rated 170V/20A

I/P:High-Line +3V =298V

O/P: (1) Full Load Turn on

(2) Output Short

(3) Full load continue

Ta:25℃

(1) 143 V

(2) 92.7 V

(3) 138 V

3 Input Capacitor C5 Rated

100u/ 450V

I/P:High-Line +3V =298 V

O/P:(1) Full Load input on/off

(2) NO LOAD input on /Off

(3) Full Load /NO LOAD Change

Ta:25℃

(1) 440 V

(2) 448 V

(3) 446 V

4 Control IC U1 Rated

28V (MAX.)

I/P:High-Line +3V =298 V

O/P:((1) FULL LOAD

(2) Output Short

(3) O.L.P

(4) O.V.P

(5) Low Line No Load Vo(min)

Ta:25℃

(1) 17.4 V

(2) 15.2 V

(3) 11.7 V

(4) 15.2 V

(5) 17.4 V

5 PFC Power Transistor Q 1 Rated

600V/10A

I/P:High-Line +3V =298V

O/P: (1) Full Load Turn on

(2) Output Short

(3) Full load continue

Ta:25℃

(1) 470 V

(2) 432 V

(3) 472 V

6 Clamp Diode D10 Rated

800V/2A

I/P:High-Line +3V = 298V

O/P: (1) Full Load input on/off

(2) Output Short

Ta:25℃

(1) 680 V

(2) 460 V

Page 28: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-42 Test Report 8 / 10

SAFETY TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min

I/P-FG: 2.0KVAC/min

O/P-FG:1.5KVAC/min

I/P-O/P:4.2KVAC/min

I/P-FG: 2.4 KVAC/min

O/P-FG:1.8 KVAC/min

Ta:25℃

I/P-O/P:2.630 mA

I/P-FG: 2.169 mA

O/P-FG:1.622 mA

NO DAMAGE

2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ

I/P-FG: 500VDC>100MΩ

O/P-FG:500VDC>100MΩ

I/P-O/P: 500 VDC

I/P-FG: 500 VDC

O/P-FG: 500 VDC

Ta:25℃

I/P-O/P:>9999 MΩ

I/P-FG: >9999 MΩ

O/P-FG:>9999 MΩ

E.M.C TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 HARMONIC

EN61000-3-2

CLASS C

I/P:230VAC/50HZ

O/P:FULL/50% LOAD

Ta:25℃

PASS

2 CONDUCTION EN55015 I/P:230 VAC (50HZ)

O/P:FULL LOAD

Ta:25℃

PASS

Test by certified Lab

3 RADIATION EN55015 I/P:230 VAC (50HZ)

O/P:FULL LOAD

Ta:25℃

PASS

Test by certified Lab

4 E.S.D EN61000-4-2

LIGHT INDUSTRY

AIR:8KV

Contact:4KV

I/P:230 VAC/50HZ

O/P:FULL LOAD

Ta:25℃

CRITERIA A

5 E.F.T EN61000-4-4

LIGHT INDUSTRY

INPUT:1KV

I/P: 230VAC/50HZ

O/P:FULL LOAD

Ta:25℃

CRITERIA A

6 SURGE EN61000-4-5

INDUSTRY

L-N:3KV

L,N-PE:6KV

I/P: 230VAC/50HZ

O/P:FULL LOAD

Ta:25℃

CRITERIA A

7 Test by certified Lab & Test Report Prepare

Page 29: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-42 Test Report 9 / 10

RELIABILITY TEST

ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 TEMPERATURE RISE TEST MODEL: ELG-100-48

1. ROOM AMBIENT BURN-IN:2 HRS

I/P: 230VAC O/P: FULL LOAD Ta=31.1 ℃

2. HIGH AMBIENT BURN-IN: 2 HRS

I/P: 230VAC O/P: FULL LOAD Ta=61.6 ℃

NO Position ROOM AMBIENT Ta=31.1 ℃ HIGH AMBIENT Ta=61.6 ℃

1 ZNR1 54.4℃ 79.8℃

2 LF2 55.9℃ 82.1℃

3 C10 57.1℃ 83.7℃

4 C11 57.4℃ 84.1℃

5 L2 57.8℃ 83.9℃

6 L1 35.6℃ 82.7℃

7 Q1 58.0℃ 84.7℃

8 Q2 59.6℃ 86.3℃

9 D6 58.8℃ 85.5℃

10 D10 63.1℃ 90.6℃

11 C5 56.2℃ 82.3℃

12 C45 58.0℃ 83.9℃

13 U1 57.6℃ 84.3℃

14 T1 62.8℃ 88.7℃

15 Q101 58.8℃ 85.3℃

16 Q105 53.6℃ 80.3℃

17 C205 57.7℃ 83.9℃

18 C105 58.1℃ 84.4℃

19 C106 55.8℃ 82.3℃

20 C108 55.3℃ 81.8℃

21 LF100 52.7℃ 79.7℃

22 RTH2 55.5℃ 81.6℃

23 U100 52.9℃ 79.7℃

24 TC 51.2℃ 77.5℃

2 LOW TEMPERATURE

TURN ON TEST

TURN ON AFTER 2 HOUR

I/P: 295VAC/190VAC

O/P:FULL LOAD

Ta= -45℃

TEST:OK

3 HIGH HUMIDITY

HIGH TEMPERATURE

HIGH VOLTAGE

TURN ON TEST

AFTER 12 HOURS

IN CHAMBER ON

CONTROL 60℃

NO DAMAGE

I/P: 305VAC

O/P:FULL LOAD

Ta=60℃

HUMIDITY= 95 %R.H

TEST:OK

4 TEMPERATURE

COEFFICIENT

±0.03 %/℃(0~50℃) I/P: 230 VAC

O/P:FULL LOAD

±0.002 %/℃(0~50℃)

5 STORAGE TEMPERATURE TEST

1. Thermal shock Temperature: -45℃~ +90℃

2. Temperature change rate :25℃ / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:5 CYCLE

5. Input/Output condition: STATIC

TEST:OK

Page 30: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-42 Test Report 10 / 10

6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45℃~ +65℃

2. Temperature change rate :25℃ / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:10 CYCLE

5. Input/Output condition: 230VAC/Full Load AC ON/OFF TEST

AC on 3 sec/AC off 1 sec TEST

TEST:OK

7 VIBRATION TEST 1 Carton & 1 Set

(1) Waveform: Sine Wave

(2) Frequency:10~500Hz

(3) Sweep Time:12min/sweep cycle

(4) Acceleration:5G

(5) Test Time:72min in each axis (X.Y.Z)

(6) Ta:25℃

TEST:OK

8 CAPACITOR

LIFE CYCLE

ELG-100-48:SUPPOSE C108 IS THE MOST CRITICAL COMPONENT

(1) I/P: 230VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME

(2) I/P: 230VAC O/P:FULL LOAD Ta= 60 ℃ LIFE TIME

(3) I/P: 230VAC O/P:75% LOAD Ta= 60 ℃ LIFE TIME

(4) I/P: 230VAC O/P:50% LOAD Ta= 60 ℃ LIFE TIME

(1) 453181 HRS

(2) 52859 HRS

(3) 60597 HRS

(4) 79217 HRS

9 MTBF MIL-HDBK-217F

TOTAL FAILURE RATE:282.9K HRS

10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life):

Above 50000 hours @ Tc 80℃

0

20

40

60

80

100

120

20 30 40 50 60 70 80 90

Tcase (℃)

LIFE

TIM

E (k

h)

TEST RESULT TESTER REVIEW APPROVAL

PASS ZHANGZJ/ZHUOKB SKY LIUWY

Page 31: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

Test Report: ELG-100-48

100W Single Output Switching Power Supply

DESIGN VERIFY TEST

Output Function Test

Input Function Test

Protection Function Test

Component Stress Test

SAFETY & E.M.C. TEST

Safety Test

E.M.C. Test

RELIABILITY TEST

Environment Test

Page 32: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-48 Test Report 2 / 10

DESIGN VERIFY TEST

OUTPUT FUNCTION TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 CONSTANT CURRENT

REGION

24V~48V I/P: 230VAC

O/P:LED MODE

Ta:25℃

12 V~ 48 V

2 OUTPUT VOLTAGE

ADJUST RANGE

43.2V~52.8V I/P: 230VAC

O/P:NO LOAD

Ta:25℃

41.6 V~ 54.4 V

3 OUTPUT CURRENT

ADJUST RANGE

1A~2A I/P: 230VAC

O/P:SETTING

Ta:25℃

0.605 A~ 2.178 A

4 OUTPUT VOLTAGE

TOLERANCE

-2%~+2%

I/P: 180VAC / 295VAC

O/P:FULL/ NO LOAD

Ta:25℃

-0.08%~ 0.33%

5 LINE REGULATION -0.5%~+0.5% I/P: 190VAC ~ 295VAC

O/P:FULL LOAD

Ta:25℃

0%~ 0%

6 LOAD REGULATION -0.5%~+0.5% I/P: 230VAC

O/P:FULL ~NO LOAD

Ta:25℃

-0.08%~ 0.18%

7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC

O/P:FULL LOAD

Ta:25℃

±1.681%

8 RIPPLE & NOISE (Max) 300mVp-p I/P: 230VAC

O/P:FULL LOAD

Ta:25℃

11.8 mVp-p

high frequency:

low frequency:

9 SET UP TIME(Max)

230VAC/ 500ms

I/P: 230 VAC

O/P:95% LOAD

Ta:25℃

230VAC/ 314 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1: Output Voltage CH2:AC Input Voltage

Page 33: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-48 Test Report 3 / 10

10 RISE TIME (Max) 230VAC/ 100ms

I/P: 230 VAC

O/P:95% LOAD

Ta:25℃

230VAC/ 40.8 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage

11 HOLD UP TIME(Typ ) 230VAC/ 10ms

I/P: 230 VAC

O/P:95% LOAD

Ta:25℃

230VAC/ 31.4 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage CH2:AC Input Voltage

12 DYNAMIC LOAD V1: 4800 mVp-p I/P: 230VAC

O/P:

(1)FULL /50% LOAD 50%DUTY / 120HZ

(2)FULL /50% LOAD 50%DUTY / 1KHZ

Ta:25℃

(1) 1320mVp-p

(2) 474mVp-p

FULL /50% LOAD 50%DUTY / 120HZ

FULL /50% LOAD 50%DUTY / 1KHZ

Page 34: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-48 Test Report 4 / 10

13 DIMMING

TEST

(For B-Type

only)

SPEC:

※ Built-in 3 in 1 dimming function, IP67 rated.Output constant current level can be adjusted through output cable by connecting a resistance or 0 ~ 10Vdc or

10V PWM signal between DIM+ and DIM-.

※ Please DO NOT connect "DIM-" to "-V".

※ Reference resistance value for output current adjustment (Typical)

Resistance

value

Single driver Short 10K

Ω

20K

Ω

30K

Ω

40K

Ω

50K

Ω

60K

Ω

70K

Ω

80K

Ω

90K

Ω

100K

Ω OPEN

Multiple drivers

(N=driver quantity

for synchronized

dimming operation)

Short 10K

Ω/N

20K

Ω/N

30K

Ω/N

40K

Ω/N

50K

Ω/N

60K

Ω/N

70K

Ω/N

80K

Ω/N

90K

Ω/N

100K

Ω/N ……

Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%

※ 0 ~ 10V dimming function for output current adjustment (Typical)

Dimming value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN

Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%

※ 10V PWM signal for output current adjustment (Typical):Frequency range:100Hz~3KHz

Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN

Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%

TEST RESULT:

I/P: 230 VAC;Ta:25℃

1

Resistance

value Short 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN

Output

Current 0 0.204 0.410 0.615 0.820 1.023 1.229 1.430 1.635 1.841 2.034 2.037

Percentage

of rated

current

0% 10.20% 20.50% 30.75% 41.00% 51.15% 61.45% 71.50% 81.75% 92.05% 101.70% 101.85%

2

Dimming

value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN

Output

Current 0 0.209 0.418 0.614 0.824 1.029 1.244 1.450 1.649 1.857 2.034 2.035

Percentage

of rated

current

0% 10.45% 20.90% 30.70% 41.20% 51.45% 62.20% 72.50% 82.45% 92.85% 101.70% 101.75%

3

Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN

Output

Current 0 0.204 0.408 0.615 0.820 1.026 1.231 1.433 1.640 1.846 2.028 2.035

Percentage

of rated

current

0% 10.20% 20.40% 30.75% 41.00% 51.30% 61.55% 71.65% 82.00% 92.30% 101.40% 101.75%

Page 35: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-48 Test Report 5 / 10

INPUT FUNCTION TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 INPUT VOLTAGE RANGE 180VAC~295VAC I/P:TESTING

O/P:FULL LOAD

Ta:25℃

177 V~ 295 V

I/P:LOW-LINE-3V=177 V

HIGH-LINE+10V=305 V

O/P:FULL/NO LOAD

ON:30 Sec OFF:30 Sec 10MIN

( POWER ON/OFF NO DAMAGE )

TEST: OK

2 INPUT FREQUENCY RANGE 47HZ ~63 HZ

NO DAMAGE

I/P: 180 VAC ~295 VAC

O/P:FULL~NO LOAD

Ta:25℃

TEST: OK

3 AC CURRENT 0.5A/277VAC

0.6A/230VAC

I/P: 277 VAC

I/P: 230 VAC

O/P:FULL LOAD

Ta:25℃

I = 0.37 A/ 277VAC

I = 0.43 A/ 230VAC

4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC

O/P:NO LOAD

Ta:25℃

L-FG: 0.373 mA

N-FG: 0.357 mA

5 NO LOAD POWER

CONSUMPTION

< 0.5W I/P:230VAC

O/P:NO LOAD

Ta:25℃

0.248 W/ 230VAC

6 TOTAL HARMONIC

DISTORTION

Total harmonic distortion will be lower

than 20% when output loading is

50% or higher at 230VAC

I/P: 230VAC

O/P:50% LOAD

THD: 13.84 %

Total harmonic distortion will be lower

than 20% when output loading is

75% or higher at 277VAC

I/P: 277VAC

O/P:75% LOAD

THD: 12.63 %

7 INRUSH CURRENT(Typ) 230V/ 60A

Twidth =850us measured at 50%

Ipeak

COLD START

I/P: 230 VAC

O/P:FULL LOAD

Ta:25℃

I = 29.2 A/ 230VAC

Twidth =640 us

INPUT=230VAC/50HZ @ FULL LOAD

CH2:Input current CH1:AC Input Voltage

Page 36: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-48 Test Report 6 / 10

8 EFFICIENCY(Typ) 90% I/P: 230VAC

O/P:FULL LOAD

Ta:25℃

91.62 %

EFFICIENCY vs LOAD

9 POWER FACTOR 0.92/ 277VAC

0.95/ 230VAC

I/P: 277 VAC

I/P: 230 VAC

O/P:FULL LOAD

Ta:25℃

PF= 0.956 / 277VAC

PF= 0.982 / 230VAC

P.F vs LOAD

Page 37: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-48 Test Report 7 / 10

PROTECTION FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1

OVER LOAD PROTECTION 95%~108% I/P: 190VAC

I/P: 230VAC

I/P: 295VAC

O/P:TESTING

Ta:25℃

100.73 %/ 190VAC

100.87 %/ 230VAC

100.82 %/ 295VAC

Constant Current Limiting,recovers automatically

after fault condition is removed

2 OVER VOLTAGE PROTECTION 54V~62V I/P: 180VAC

I/P: 230VAC

I/P: 295VAC

O/P:NO LOAD

Ta:25℃

57.17 V/ 180VAC

57.20 V/ 230VAC

57.18 V/ 295VAC

Shut down o/p voltage,re-power on to recovery

3 OVER TEMPERATURE

PROTECTION

NO DAMAGE

I/P: 190VAC

I/P: 230VAC

I/P: 295VAC

O/P:FULL LOAD

O.T.P. Active

Shut down o/p voltage,re-power on to recovery

4 SHORT PROTECTION SHORT EVERY OUTPUT

1 HOUR

NO DAMAGE

I/P: 190VAC

I/P: 295VAC

O/P:FULL LOAD

Ta:25℃

NO DAMAGE

Hiccup mode,recovers automatically after fault

condition is removed

COMPONENT STRESS TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 PWM Power Transistor Q 2 Rated

800V/5.7A

I/P:High-Line +3V =298V

O/P: (1) Full Load Turn on

(2) Output Short

(3) Full load continue

Ta:25℃

(1) 662 V

(2) 486 V

(3) 654 V

2 O/P Diode (MOSFET) Q101 Rated 300V/20A

I/P:High-Line +3V =298V

O/P: (1) Full Load Turn on

(2) Output Short

(3) Full load continue

Ta:25℃

(1) 175 V

(2) 118 V

(3) 172 V

3 Input Capacitor C5 Rated

100u/ 450V

I/P:High-Line +3V =298 V

O/P:(1) Full Load input on/off

(2) NO LOAD input on /Off

(3) Full Load /NO LOAD Change

Ta:25℃

(1) 440 V

(2) 448 V

(3) 446 V

4 Control IC U1 Rated

28V (MAX.)

I/P:High-Line +3V =298 V

O/P:((1) FULL LOAD

(2) Output Short

(3) O.L.P

(4) O.V.P

(5) Low Line No Load Vo(min)

Ta:25℃

(1) 17.6 V

(2) 15.2 V

(3) 11.2 V

(4) 15.2 V

(5) 17.2 V

5 PFC Power Transistor Q 1 Rated

600V/10A

I/P:High-Line +3V =298V

O/P: (1) Full Load Turn on

(2) Output Short

(3) Full load continue

Ta:25℃

(1) 476 V

(2) 424 V

(3) 470 V

6 Clamp Diode D10 Rated

800V/2A

I/P:High-Line +3V = 298V

O/P: (1) Full Load input on/off

(2) Output Short

Ta:25℃

(1) 630 V

(2) 470 V

Page 38: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-48 Test Report 8 / 10

SAFETY TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min

I/P-FG: 2.0KVAC/min

O/P-FG:1.5KVAC/min

I/P-O/P:4.2KVAC/min

I/P-FG: 2.4 KVAC/min

O/P-FG:1.8 KVAC/min

Ta:25℃

I/P-O/P:2.622 mA

I/P-FG: 2.158 mA

O/P-FG:1.605 mA

NO DAMAGE

2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ

I/P-FG: 500VDC>100MΩ

O/P-FG:500VDC>100MΩ

I/P-O/P: 500 VDC

I/P-FG: 500 VDC

O/P-FG: 500 VDC

Ta:25℃

I/P-O/P:>9999 MΩ

I/P-FG: >9999 MΩ

O/P-FG:>9999 MΩ

E.M.C TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 HARMONIC

EN61000-3-2

CLASS C

I/P:230VAC/50HZ

O/P:FULL/50% LOAD

Ta:25℃

PASS

2 CONDUCTION EN55015 I/P:230 VAC (50HZ)

O/P:FULL LOAD

Ta:25℃

PASS

Test by certified Lab

3 RADIATION EN55015 I/P:230 VAC (50HZ)

O/P:FULL LOAD

Ta:25℃

PASS

Test by certified Lab

4 E.S.D EN61000-4-2

LIGHT INDUSTRY

AIR:8KV

Contact:4KV

I/P:230 VAC/50HZ

O/P:FULL LOAD

Ta:25℃

CRITERIA A

5 E.F.T EN61000-4-4

LIGHT INDUSTRY

INPUT:1KV

I/P: 230VAC/50HZ

O/P:FULL LOAD

Ta:25℃

CRITERIA A

6 SURGE EN61000-4-5

INDUSTRY

L-N:3KV

L,N-PE:6KV

I/P: 230VAC/50HZ

O/P:FULL LOAD

Ta:25℃

CRITERIA A

7 Test by certified Lab & Test Report Prepare

Page 39: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-48 Test Report 9 / 10

RELIABILITY TEST

ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 TEMPERATURE RISE TEST MODEL: ELG-100-48

1. ROOM AMBIENT BURN-IN:2 HRS

I/P: 230VAC O/P: FULL LOAD Ta=31.1 ℃

2. HIGH AMBIENT BURN-IN: 2 HRS

I/P: 230VAC O/P: FULL LOAD Ta=61.6 ℃

NO Position ROOM AMBIENT Ta=31.1 ℃ HIGH AMBIENT Ta=61.6 ℃

1 ZNR1 54.4℃ 79.8℃

2 LF2 55.9℃ 82.1℃

3 C10 57.1℃ 83.7℃

4 C11 57.4℃ 84.1℃

5 L2 57.8℃ 83.9℃

6 L1 35.6℃ 82.7℃

7 Q1 58.0℃ 84.7℃

8 Q2 59.6℃ 86.3℃

9 D6 58.8℃ 85.5℃

10 D10 63.1℃ 90.6℃

11 C5 56.2℃ 82.3℃

12 C45 58.0℃ 83.9℃

13 U1 57.6℃ 84.3℃

14 T1 62.8℃ 88.7℃

15 Q101 58.8℃ 85.3℃

16 Q105 53.6℃ 80.3℃

17 C205 57.7℃ 83.9℃

18 C105 58.1℃ 84.4℃

19 C106 55.8℃ 82.3℃

20 C108 55.3℃ 81.8℃

21 LF100 52.7℃ 79.7℃

22 RTH2 55.5℃ 81.6℃

23 U100 52.9℃ 79.7℃

24 TC 51.2℃ 77.5℃

2 LOW TEMPERATURE

TURN ON TEST

TURN ON AFTER 2 HOUR

I/P: 295VAC/190VAC

O/P:FULL LOAD

Ta= -45℃

TEST:OK

3 HIGH HUMIDITY

HIGH TEMPERATURE

HIGH VOLTAGE

TURN ON TEST

AFTER 12 HOURS

IN CHAMBER ON

CONTROL 60℃

NO DAMAGE

I/P: 305VAC

O/P:FULL LOAD

Ta=60℃

HUMIDITY= 95 %R.H

TEST:OK

4 TEMPERATURE

COEFFICIENT

±0.03 %/℃(0~50℃) I/P: 230 VAC

O/P:FULL LOAD

±0.002 %/℃(0~50℃)

5 STORAGE TEMPERATURE TEST

1. Thermal shock Temperature: -45℃~ +90℃

2. Temperature change rate :25℃ / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:5 CYCLE

5. Input/Output condition: STATIC

TEST:OK

Page 40: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-48 Test Report 10 / 10

6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45℃~ +65℃

2. Temperature change rate :25℃ / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:10 CYCLE

5. Input/Output condition: 230VAC/Full Load AC ON/OFF TEST

AC on 3 sec/AC off 1 sec TEST

TEST:OK

7 VIBRATION TEST 1 Carton & 1 Set

(1) Waveform: Sine Wave

(2) Frequency:10~500Hz

(3) Sweep Time:12min/sweep cycle

(4) Acceleration:5G

(5) Test Time:72min in each axis (X.Y.Z)

(6) Ta:25℃

TEST:OK

8 CAPACITOR

LIFE CYCLE

ELG-100-48:SUPPOSE C108 IS THE MOST CRITICAL COMPONENT

(1) I/P: 230VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME

(2) I/P: 230VAC O/P:FULL LOAD Ta= 60 ℃ LIFE TIME

(3) I/P: 230VAC O/P:75% LOAD Ta= 60 ℃ LIFE TIME

(4) I/P: 230VAC O/P:50% LOAD Ta= 60 ℃ LIFE TIME

(1) 453181 HRS

(2) 52859 HRS

(3) 60597 HRS

(4) 79217 HRS

9 MTBF MIL-HDBK-217F

TOTAL FAILURE RATE:282.9K HRS

10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life):

Above 50000 hours @ Tc 80℃

0

20

40

60

80

100

120

20 30 40 50 60 70 80 90

Tcase (℃)

LIFE

TIM

E (k

h)

TEST RESULT TESTER REVIEW APPROVAL

PASS ZHANGZJ/ZHUOKB SKY LIUWY

Page 41: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

Test Report: ELG-100-54

100W Single Output Switching Power Supply

DESIGN VERIFY TEST

Output Function Test

Input Function Test

Protection Function Test

Component Stress Test

SAFETY & E.M.C. TEST

Safety Test

E.M.C. Test

RELIABILITY TEST

Environment Test

Page 42: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-54 Test Report 2 / 10

DESIGN VERIFY TEST

OUTPUT FUNCTION TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 CONSTANT CURRENT

REGION

27V~54V I/P: 230VAC

O/P:LED MODE

Ta:25℃

15 V~ 54 V

2 OUTPUT VOLTAGE

ADJUST RANGE

48.6V~59.4V I/P: 230VAC

O/P:NO LOAD

Ta:25℃

46.3 V~ 61.0 V

3 OUTPUT CURRENT

ADJUST RANGE

0.89A~1.78A I/P: 230VAC

O/P:SETTING

Ta:25℃

0.676 A~ 1.963 A

4 OUTPUT VOLTAGE

TOLERANCE

-2%~+2%

I/P: 180VAC / 295VAC

O/P:FULL/ NO LOAD

Ta:25℃

-0.07%~ 0.31%

5 LINE REGULATION -0.5%~+0.5% I/P: 190VAC ~ 295VAC

O/P:FULL LOAD

Ta:25℃

0%~ 0%

6 LOAD REGULATION -0.5%~+0.5% I/P: 230VAC

O/P:FULL ~NO LOAD

Ta:25℃

-0.07%~ 0.13%

7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC

O/P:FULL LOAD

Ta:25℃

±1.481%

8 RIPPLE & NOISE (Max) 350mVp-p I/P: 230VAC

O/P:FULL LOAD

Ta:25℃

9.92 mVp-p

high frequency:

low frequency:

9 SET UP TIME(Max)

230VAC/ 500ms

I/P: 230 VAC

O/P:95% LOAD

Ta:25℃

230VAC/ 306 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1: Output Voltage CH2:AC Input Voltage

Page 43: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-54 Test Report 3 / 10

10 RISE TIME (Max) 230VAC/ 100ms

I/P: 230 VAC

O/P:95% LOAD

Ta:25℃

230VAC/ 46.4 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage

11 HOLD UP TIME(Typ ) 230VAC/ 10ms I/P: 230 VAC

O/P:95% LOAD

Ta:25℃

230VAC/ 30.2 ms

INPUT=230VAC/50HZ @ 95% LOAD

CH1:Output Voltage CH2:AC Input Voltage

12 DYNAMIC LOAD V1: 5400 mVp-p I/P: 230VAC

O/P:

(1)FULL /50% LOAD 50%DUTY / 120HZ

(2)FULL /50% LOAD 50%DUTY / 1KHZ

Ta:25℃

(1) 1590mVp-p

(2) 492mVp-p

FULL /50% LOAD 50%DUTY / 120HZ

FULL /50% LOAD 50%DUTY / 1KHZ

Page 44: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-54 Test Report 4 / 10

13 DIMMING

TEST

(For B-Type

only)

SPEC:

※ Built-in 3 in 1 dimming function, IP67 rated.Output constant current level can be adjusted through output cable by connecting a resistance or 0 ~ 10Vdc or

10V PWM signal between DIM+ and DIM-.

※ Please DO NOT connect "DIM-" to "-V".

※ Reference resistance value for output current adjustment (Typical)

Resistance

value

Single driver Short 10K

Ω

20K

Ω

30K

Ω

40K

Ω

50K

Ω

60K

Ω

70K

Ω

80K

Ω

90K

Ω

100K

Ω OPEN

Multiple drivers

(N=driver quantity

for synchronized

dimming operation)

Short 10K

Ω/N

20K

Ω/N

30K

Ω/N

40K

Ω/N

50K

Ω/N

60K

Ω/N

70K

Ω/N

80K

Ω/N

90K

Ω/N

100K

Ω/N ……

Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%

※ 0 ~ 10V dimming function for output current adjustment (Typical)

Dimming value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN

Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%

※ 10V PWM signal for output current adjustment (Typical):Frequency range:100Hz~3KHz

Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN

Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%

TEST RESULT:

I/P: 230 VAC;Ta:25℃

1

Resistance

value Short 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN

Output

Current 0 0.148 0.331 0.512 0.694 0.875 1.055 1.235 1.418 1.601 1.780 1.794

Percentage

of rated

current

0% 8.31% 18.60% 28.76% 38.99% 49.16% 59.27% 69.38% 79.66% 89.94% 100.00% 100.79%

2

Dimming

value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN

Output

Current 0 0.158 0.345 0.523 0.713 0.897 1.090 1.277 1.456 1.645 1.793 1.794

Percentage

of rated

current

0% 8.88% 19.38% 29.38% 40.06% 50.39% 61.24% 71.74% 81.80% 92.42% 100.73% 100.79%

3

Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN

Output

Current 0 0.166 0.347 0.531 0.713 0.897 1.079 1.259 1.442 1.625 1.785 1.791

Percentage

of rated

current

0% 9.33% 19.49% 29.83% 40.06% 50.39% 60.62% 70.73% 81.01% 91.29% 100.28% 100.62%

Page 45: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-54 Test Report 5 / 10

INPUT FUNCTION TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 INPUT VOLTAGE RANGE 180VAC~295VAC I/P:TESTING

O/P:FULL LOAD

Ta:25℃

177 V~ 295 V

I/P:LOW-LINE-3V=177 V

HIGH-LINE+10V=305 V

O/P:FULL/NO LOAD

ON:30 Sec OFF:30 Sec 10MIN

( POWER ON/OFF NO DAMAGE )

TEST: OK

2 INPUT FREQUENCY RANGE 47HZ ~63 HZ

NO DAMAGE

I/P: 180 VAC ~295 VAC

O/P:FULL~NO LOAD

Ta:25℃

TEST: OK

3 AC CURRENT 0.5A/277VAC

0.6A/230VAC

I/P: 277 VAC

I/P: 230 VAC

O/P:FULL LOAD

Ta:25℃

I = 0.37 A/ 277VAC

I = 0.44 A/ 230VAC

4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC

O/P:NO LOAD

Ta:25℃

L-FG: 0.424 mA

N-FG: 0.408 mA

5 NO LOAD POWER

CONSUMPTION

< 0.5W I/P:230VAC

O/P:NO LOAD

Ta:25℃

0.222 W/ 230VAC

6 TOTAL HARMONIC

DISTORTION

Total harmonic distortion will be lower

than 20% when output loading is

50% or higher at 230VAC

I/P: 230VAC

O/P:50% LOAD

THD: 13.25 %

Total harmonic distortion will be lower

than 20% when output loading is

75% or higher at 277VAC

I/P: 277VAC

O/P:75% LOAD

THD: 12.04 %

7 INRUSH CURRENT(Typ) 230V/ 60A

Twidth =850us measured at 50%

Ipeak

COLD START

I/P: 230 VAC

O/P:FULL LOAD

Ta:25℃

I = 29.7 A/ 230VAC

Twidth =624 us

INPUT=230VAC/50HZ @ FULL LOAD

CH2:Input current CH1:AC Input Voltage

Page 46: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-54 Test Report 6 / 10

8 EFFICIENCY(Typ) 91% I/P: 230VAC

O/P:FULL LOAD

Ta:25℃

91.50 %

EFFICIENCY vs LOAD

9 POWER FACTOR 0.92/ 277VAC

0.95/ 230VAC

I/P: 277 VAC

I/P: 230 VAC

O/P:FULL LOAD

Ta:25℃

PF= 0.952 / 277VAC

PF= 0.981 / 230VAC

P.F vs LOAD

Page 47: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-54 Test Report 7 / 10

PROTECTION FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1

OVER LOAD PROTECTION 95%~108% I/P: 190VAC

I/P: 230VAC

I/P: 295VAC

O/P:TESTING

Ta:25℃

101.53 %/ 190VAC

101.54 %/ 230VAC

101.59 %/ 295VAC

Constant Current Limiting,recovers automatically

after fault condition is removed

2 OVER VOLTAGE PROTECTION 62V~72V I/P: 180VAC

I/P: 230VAC

I/P: 295VAC

O/P:NO LOAD

Ta:25℃

65.49 V/ 180VAC

65.44 V/ 230VAC

65.43 V/ 295VAC

Shut down o/p voltage,re-power on to recovery

3 OVER TEMPERATURE

PROTECTION

NO DAMAGE

I/P: 190VAC

I/P: 230VAC

I/P: 295VAC

O/P:FULL LOAD

O.T.P. Active

Shut down o/p voltage,re-power on to recovery

4 SHORT PROTECTION SHORT EVERY OUTPUT

1 HOUR

NO DAMAGE

I/P: 190VAC

I/P: 295VAC

O/P:FULL LOAD

Ta:25℃

NO DAMAGE

Hiccup mode,recovers automatically after fault

condition is removed

COMPONENT STRESS TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 PWM Power Transistor Q 2 Rated

800V/5.7A

I/P:High-Line +3V =298V

O/P: (1) Full Load Turn on

(2) Output Short

(3) Full load continue

Ta:25℃

(1) 672 V

(2) 488 V

(3) 660 V

2 O/P Diode (MOSFET) Q101 Rated 300V/20A

I/P:High-Line +3V =298V

O/P: (1) Full Load Turn on

(2) Output Short

(3) Full load continue

Ta:25℃

(1) 195 V

(2) 132 V

(3) 191 V

3 Input Capacitor C5 Rated

100u/ 450V

I/P:High-Line +3V =298 V

O/P:(1) Full Load input on/off

(2) NO LOAD input on /Off

(3) Full Load /NO LOAD Change

Ta:25℃

(1) 446 V

(2) 448 V

(3) 442 V

4 Control IC U1 Rated

28V (MAX.)

I/P:High-Line +3V =298 V

O/P:((1) FULL LOAD

(2) Output Short

(3) O.L.P

(4) O.V.P

(5) Low Line No Load Vo(min)

Ta:25℃

(1) 17.2 V

(2) 14.8 V

(3) 10.8 V

(4) 14.9 V

(5) 17.1 V

5 PFC Power Transistor Q 1 Rated

600V/10A

I/P:High-Line +3V =298V

O/P: (1) Full Load Turn on

(2) Output Short

(3) Full load continue

Ta:25℃

(1) 474 V

(2) 428 V

(3) 474 V

6 Clamp Diode D10 Rated

800V/2A

I/P:High-Line +3V = 298V

O/P: (1) Full Load input on/off

(2) Output Short

Ta:25℃

(1) 636 V

(2) 512 V

Page 48: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-54 Test Report 8 / 10

SAFETY TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min

I/P-FG: 2.0KVAC/min

O/P-FG:1.5KVAC/min

I/P-O/P:4.2KVAC/min

I/P-FG: 2.4 KVAC/min

O/P-FG:1.8 KVAC/min

Ta:25℃

I/P-O/P:2.588 mA

I/P-FG: 2.512 mA

O/P-FG:1.977 mA

NO DAMAGE

2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ

I/P-FG: 500VDC>100MΩ

O/P-FG:500VDC>100MΩ

I/P-O/P: 500 VDC

I/P-FG: 500 VDC

O/P-FG: 500 VDC

Ta:25℃

I/P-O/P:>9999 MΩ

I/P-FG: >9999 MΩ

O/P-FG:>9999 MΩ

E.M.C TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 HARMONIC

EN61000-3-2

CLASS C

I/P:230VAC/50HZ

O/P:FULL/50% LOAD

Ta:25℃

PASS

2 CONDUCTION EN55015 I/P:230 VAC (50HZ)

O/P:FULL LOAD

Ta:25℃

PASS

Test by certified Lab

3 RADIATION EN55015 I/P:230 VAC (50HZ)

O/P:FULL LOAD

Ta:25℃

PASS

Test by certified Lab

4 E.S.D EN61000-4-2

LIGHT INDUSTRY

AIR:8KV

Contact:4KV

I/P:230 VAC/50HZ

O/P:FULL LOAD

Ta:25℃

CRITERIA A

5 E.F.T EN61000-4-4

LIGHT INDUSTRY

INPUT:1KV

I/P: 230VAC/50HZ

O/P:FULL LOAD

Ta:25℃

CRITERIA A

6 SURGE EN61000-4-5

INDUSTRY

L-N:3KV

L,N-PE:6KV

I/P: 230VAC/50HZ

O/P:FULL LOAD

Ta:25℃

CRITERIA A

7 Test by certified Lab & Test Report Prepare

Page 49: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-54 Test Report 9 / 10

RELIABILITY TEST

ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT

1 TEMPERATURE RISE TEST MODEL: ELG-100-54

1. ROOM AMBIENT BURN-IN:2 HRS

I/P: 230VAC O/P: FULL LOAD Ta=39.7 ℃

2. HIGH AMBIENT BURN-IN: 2 HRS

I/P: 230VAC O/P: FULL LOAD Ta=60.7 ℃

NO Position ROOM AMBIENT Ta=39.7 ℃ HIGH AMBIENT Ta=60.7 ℃

1 LF2 63.2℃ 82.2℃

2 C11 65.9℃ 84.7℃

3 L2 64.7℃ 83.5℃

4 L1 64.9℃ 83.4℃

5 Q1 66.7℃ 85.9℃

6 Q2 69.0℃ 88.3℃

7 D6 67.3℃ 86.2℃

8 D10 73.1℃ 92.4℃

9 R7 71.2℃ 90.6℃

10 C5 64.9℃ 83.8℃

11 C45 65.3℃ 84.5℃

12 U1 64.8℃ 83.6℃

13 T1 70.0℃ 90.1℃

14 Q101 67.0℃ 85.9℃

15 C105 65.7℃ 84.7℃

16 C106 63.5℃ 82.4℃

17 C108 62.3℃ 81.3℃

18 RTH2 64.4℃ 83.3℃

19 TC 58.7℃ 78.1℃

2 LOW TEMPERATURE

TURN ON TEST

TURN ON AFTER 2 HOUR

I/P: 295VAC/190VAC

O/P:FULL LOAD

Ta= -45℃

TEST:OK

3 HIGH HUMIDITY

HIGH TEMPERATURE

HIGH VOLTAGE

TURN ON TEST

AFTER 12 HOURS

IN CHAMBER ON

CONTROL 60℃

NO DAMAGE

I/P: 305VAC

O/P:FULL LOAD

Ta=60℃

HUMIDITY= 95 %R.H

TEST:OK

4 TEMPERATURE

COEFFICIENT

±0.03 %/℃(0~50℃) I/P: 230 VAC

O/P:FULL LOAD

±0.015 %/℃(0~50℃)

5 STORAGE TEMPERATURE TEST

1. Thermal shock Temperature: -45℃~ +90℃

2. Temperature change rate :25℃ / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:5 CYCLE

5. Input/Output condition: STATIC

TEST:OK

6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45℃~ +65℃

2. Temperature change rate :25℃ / MIN

3. Dwell time low and high temperature : 30 MIN/EACH

4. Total test cycle:10 CYCLE

5. Input/Output condition: 230VAC/Full Load AC ON/OFF TEST

AC on 3 sec/AC off 1 sec TEST

TEST:OK

Page 50: Test Report ELG-100-24 - Simpex Lichttechnik...1 00W Single Output Switching Power Supply ELG-100 series Model: ELG-100-24 Test Report 2 / 10 DESIGN VERIFY TEST OUTPUT FUNCTION TEST

100W Single Output Switching Power Supply ELG-100 series

Model: ELG-100-54 Test Report 10 / 10

7 VIBRATION TEST 1 Carton & 1 Set

(1) Waveform: Sine Wave

(2) Frequency:10~500Hz

(3) Sweep Time:12min/sweep cycle

(4) Acceleration:5G

(5) Test Time:72min in each axis (X.Y.Z)

(6) Ta:25℃

TEST:OK

8 CAPACITOR

LIFE CYCLE

ELG-100-54:SUPPOSE C108 IS THE MOST CRITICAL COMPONENT

(1) I/P: 230VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME

(2) I/P: 230VAC O/P:FULL LOAD Ta= 60 ℃ LIFE TIME

(3) I/P: 230VAC O/P:75% LOAD Ta= 60 ℃ LIFE TIME

(4) I/P: 230VAC O/P:50% LOAD Ta= 60 ℃ LIFE TIME

(1) 488504 HRS

(2) 49963 HRS

(3) 58991 HRS

(4) 92547 HRS

9 MTBF MIL-HDBK-217F

TOTAL FAILURE RATE:282.9K HRS

10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life):

Above 50000 hours @ Tc 80℃

0

20

40

60

80

100

120

20 30 40 50 60 70 80 90

Tcase (℃)

LIFE

TIM

E (k

h)

TEST RESULT TESTER REVIEW APPROVAL

PASS ZHANGZJ/ZHUOKB SKY LIUWY