test report elg-100-24 - simpex lichttechnik...1 00w single output switching power supply elg-100...
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Test Report: ELG-100-24
100W Single Output Switching Power Supply
DESIGN VERIFY TEST
Output Function Test
Input Function Test
Protection Function Test
Component Stress Test
SAFETY & E.M.C. TEST
Safety Test
E.M.C. Test
RELIABILITY TEST
Environment Test
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-24 Test Report 2 / 10
DESIGN VERIFY TEST
OUTPUT FUNCTION TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 CONSTANT CURRENT
REGION
12V~24V I/P: 230VAC
O/P:LED MODE
Ta:25℃
6 V~ 24 V
2 OUTPUT VOLTAGE
ADJUST RANGE
21.6V~26.4V I/P: 230VAC
O/P:NO LOAD
Ta:25℃
20.76 V~ 27.61 V
3 OUTPUT CURRENT
ADJUST RANGE
2A~4A I/P: 230VAC
O/P:SETTING
Ta:25℃
1.733 A~ 4.262 A
4 OUTPUT VOLTAGE
TOLERANCE
-3%~+3%
I/P: 180VAC / 295VAC
O/P:FULL/ NO LOAD
Ta:25℃
-0.29%~ 0.79%
5 LINE REGULATION -0.5%~+0.5% I/P: 190VAC ~ 295VAC
O/P:FULL LOAD
Ta:25℃
0%~ 0%
6 LOAD REGULATION -1%~+1% I/P: 230VAC
O/P:FULL ~NO LOAD
Ta:25℃
-0.29%~ 0.42%
7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
±1.667%
8 RIPPLE & NOISE (Max) 200mVp-p I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
8.8 mVp-p
high frequency:
low frequency:
9 SET UP TIME(Max)
230VAC/ 500ms
I/P: 230 VAC
O/P:95% LOAD
Ta:25℃
230VAC/ 272 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1: Output Voltage CH2:AC Input Voltage
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-24 Test Report 3 / 10
10 RISE TIME (Max) 230VAC/ 100ms
I/P: 230 VAC
O/P:95% LOAD
Ta:25℃
230VAC/ 24.8 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage
11 HOLD UP TIME(Typ ) 230VAC/ 10ms
I/P: 230 VAC
O/P:95% LOAD
Ta:25℃
230VAC/ 28.0 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage CH2:AC Input Voltage
12 DYNAMIC LOAD V1: 2400 mVp-p I/P: 230VAC
O/P:
(1)FULL /50% LOAD 50%DUTY / 120HZ
(2)FULL /50% LOAD 50%DUTY / 1KHZ
Ta:25℃
(1) 1260mVp-p
(2) 580mVp-p
FULL /50% LOAD 50%DUTY / 120HZ
FULL /50% LOAD 50%DUTY / 1KHZ
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-24 Test Report 4 / 10
13 DIMMING
TEST
(For B-Type
only)
SPEC:
※ Built-in 3 in 1 dimming function, IP67 rated.Output constant current level can be adjusted through output cable by connecting a resistance or 0 ~ 10Vdc or
10V PWM signal between DIM+ and DIM-.
※ Please DO NOT connect "DIM-" to "-V".
※ Reference resistance value for output current adjustment (Typical)
Resistance
value
Single driver Short 10K
Ω
20K
Ω
30K
Ω
40K
Ω
50K
Ω
60K
Ω
70K
Ω
80K
Ω
90K
Ω
100K
Ω OPEN
Multiple drivers
(N=driver quantity
for synchronized
dimming operation)
Short 10K
Ω/N
20K
Ω/N
30K
Ω/N
40K
Ω/N
50K
Ω/N
60K
Ω/N
70K
Ω/N
80K
Ω/N
90K
Ω/N
100K
Ω/N ……
Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%
※ 0 ~ 10V dimming function for output current adjustment (Typical)
Dimming value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN
Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%
※ 10V PWM signal for output current adjustment (Typical):Frequency range:100Hz~3KHz
Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN
Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%
TEST RESULT:
I/P: 230 VAC;Ta:25℃
1
Resistance
value Short 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN
Output
Current 0 0.449 0.850 1.268 1.681 2.092 2.507 2.920 3.341 3.763 4.028 4.030
Percentage
of rated
current
0% 11.23% 21.25% 31.70% 42.03% 52.30% 62.68% 73.00% 83.53% 94.08% 100.70% 100.75%
2
Dimming
value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN
Output
Current 0 0.458 0.865 1.251 1.664 2.065 2.484 2.894 3.282 3.691 4.027 4.030
Percentage
of rated
current
0% 11.45% 21.63% 31.28% 41.60% 51.63% 62.10% 72.35% 82.05% 92.28% 100.68% 100.75%
3
Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN
Output
Current 0 0.445 0.850 1.255 1.656 2.061 2.464 2.864 3.271 3.674 4.017 4.024
Percentage
of rated
current
0% 11.13% 21.25% 31.38% 41.40% 51.53% 61.60% 71.60% 81.78% 91.85% 100.43% 100.60%
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-24 Test Report 5 / 10
INPUT FUNCTION TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 INPUT VOLTAGE RANGE 180VAC~295VAC I/P:TESTING
O/P:FULL LOAD
Ta:25℃
177 V~ 295 V
I/P:LOW-LINE-3V=177 V
HIGH-LINE+10V=305 V
O/P:FULL/NO LOAD
ON:30 Sec OFF:30 Sec 10MIN
( POWER ON/OFF NO DAMAGE )
TEST: OK
2 INPUT FREQUENCY RANGE 47HZ ~63 HZ
NO DAMAGE
I/P: 180 VAC ~295 VAC
O/P:FULL~NO LOAD
Ta:25℃
TEST: OK
3 AC CURRENT 0.5A/277VAC
0.6A/230VAC
I/P: 277 VAC
I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃
I = 0.37 A/ 277VAC
I = 0.44 A/ 230VAC
4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC
O/P:NO LOAD
Ta:25℃
L-FG: 0.437 mA
N-FG: 0.420 mA
5 NO LOAD POWER
CONSUMPTION
< 0.5W I/P:230VAC
O/P:NO LOAD
Ta:25℃
0.233 W/ 230VAC
6 TOTAL HARMONIC
DISTORTION
Total harmonic distortion will be lower
than 20% when output loading is
50% or higher at 230VAC
I/P: 230VAC
O/P:50% LOAD
THD: 13.88 %
Total harmonic distortion will be lower
than 20% when output loading is
75% or higher at 277VAC
I/P: 277VAC
O/P:75% LOAD
THD: 12.37 %
7 INRUSH CURRENT(Typ) 230V/ 60A
Twidth =850us measured at 50%
Ipeak
COLD START
I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃
I = 27.7 A/ 230VAC
Twidth =752 us
INPUT=230VAC/50HZ @ FULL LOAD
CH2:Input current CH1:AC Input Voltage
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-24 Test Report 6 / 10
8 EFFICIENCY(Typ) 88% I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
91.25 %
EFFICIENCY vs LOAD
9 POWER FACTOR 0.92/ 277VAC
0.95/ 230VAC
I/P: 277 VAC
I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃
PF= 0.954 / 277VAC
PF= 0.982 / 230VAC
P.F vs LOAD
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-24 Test Report 7 / 10
PROTECTION FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1
OVER LOAD PROTECTION 95%~108% I/P: 190VAC
I/P: 230VAC
I/P: 295VAC
O/P:TESTING
Ta:25℃
102.75 %/ 190VAC
102.75 %/ 230VAC
102.75 %/ 295VAC
Constant Current Limiting,recovers automatically
after fault condition is removed
2 OVER VOLTAGE PROTECTION 28V~34V I/P: 180VAC
I/P: 230VAC
I/P: 295VAC
O/P:NO LOAD
Ta:25℃
30.11 V/ 180VAC
30.18 V/ 230VAC
30.18 V/ 295VAC
Shut down o/p voltage,re-power on to recovery
3 OVER TEMPERATURE
PROTECTION
NO DAMAGE
I/P: 190VAC
I/P: 230VAC
I/P: 295VAC
O/P:FULL LOAD
O.T.P. Active
Shut down o/p voltage,re-power on to recovery
4 SHORT PROTECTION SHORT EVERY OUTPUT
1 HOUR
NO DAMAGE
I/P: 190VAC
I/P: 295VAC
O/P:FULL LOAD
Ta:25℃
NO DAMAGE
Hiccup mode,recovers automatically after fault
condition is removed
COMPONENT STRESS TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 PWM Power Transistor Q 2 Rated
800V/5.7A
I/P:High-Line +3V =298V
O/P: (1) Full Load Turn on
(2) Output Short
(3) Full load continue
Ta:25℃
(1) 666 V
(2) 486 V
(3) 662 V
2 O/P Diode (MOSFET) Q101 Rated 120V/56A
I/P:High-Line +3V =298V
O/P: (1) Full Load Turn on
(2) Output Short
(3) Full load continue
Ta:25℃
(1) 87.2 V
(2) 106 V
(3) 86.8 V
3 Input Capacitor C5 Rated
100u/ 450V
I/P:High-Line +3V =298 V
O/P:(1) Full Load input on/off
(2) NO LOAD input on /Off
(3) Full Load /NO LOAD Change
Ta:25℃
(1) 448 V
(2) 446 V
(3) 448 V
4 Control IC U1 Rated
28V (MAX.)
I/P:High-Line +3V =298 V
O/P:((1) FULL LOAD
(2) Output Short
(3) O.L.P
(4) O.V.P
(5) Low Line No Load Vo(min)
Ta:25℃
(1) 17.4 V
(2) 15.1 V
(3) 11.3 V
(4) 17.4 V
(5) 17.3 V
5 PFC Power Transistor Q 1 Rated
600V/10A
I/P:High-Line +3V =298V
O/P: (1) Full Load Turn on
(2) Output Short
(3) Full load continue
Ta:25℃
(1) 476 V
(2) 426 V
(3) 476 V
6 Clamp Diode D10 Rated
800V/2A
I/P:High-Line +3V = 298V
O/P: (1) Full Load input on/off
(2) Output Short
Ta:25℃
(1) 622 V
(2) 632 V
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-24 Test Report 8 / 10
SAFETY TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min
I/P-FG: 2.0KVAC/min
O/P-FG:1.5KVAC/min
I/P-O/P:4.2KVAC/min
I/P-FG: 2.4 KVAC/min
O/P-FG:1.8 KVAC/min
Ta:25℃
I/P-O/P:2.573 mA
I/P-FG: 2.474 mA
O/P-FG:1.938 mA
NO DAMAGE
2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ
I/P-FG: 500VDC>100MΩ
O/P-FG:500VDC>100MΩ
I/P-O/P: 500 VDC
I/P-FG: 500 VDC
O/P-FG: 500 VDC
Ta:25℃
I/P-O/P:>9999 MΩ
I/P-FG: >9999 MΩ
O/P-FG:>9999 MΩ
E.M.C TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 HARMONIC
EN61000-3-2
CLASS C
I/P:230VAC/50HZ
O/P:FULL/50% LOAD
Ta:25℃
PASS
2 CONDUCTION EN55015 I/P:230 VAC (50HZ)
O/P:FULL LOAD
Ta:25℃
PASS
Test by certified Lab
3 RADIATION EN55015 I/P:230 VAC (50HZ)
O/P:FULL LOAD
Ta:25℃
PASS
Test by certified Lab
4 E.S.D EN61000-4-2
LIGHT INDUSTRY
AIR:8KV
Contact:4KV
I/P:230 VAC/50HZ
O/P:FULL LOAD
Ta:25℃
CRITERIA A
5 E.F.T EN61000-4-4
LIGHT INDUSTRY
INPUT:1KV
I/P: 230VAC/50HZ
O/P:FULL LOAD
Ta:25℃
CRITERIA A
6 SURGE EN61000-4-5
INDUSTRY
L-N:3KV
L,N-PE:6KV
I/P: 230VAC/50HZ
O/P:FULL LOAD
Ta:25℃
CRITERIA A
7 Test by certified Lab & Test Report Prepare
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-24 Test Report 9 / 10
RELIABILITY TEST
ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 TEMPERATURE RISE TEST MODEL: ELG-100-24
1. ROOM AMBIENT BURN-IN:2 HRS
I/P: 230VAC O/P: FULL LOAD Ta=39.7 ℃
2. HIGH AMBIENT BURN-IN: 2 HRS
I/P: 230VAC O/P: FULL LOAD Ta=60.7 ℃
NO Position ROOM AMBIENT Ta=39.7 ℃ HIGH AMBIENT Ta=60.7 ℃
1 LF2 62.6℃ 82.3℃
2 C11 65.9℃ 85.6℃
3 L2 64.5℃ 84.3℃
4 L1 64.6℃ 84.1℃
5 Q1 66.7℃ 86.4℃
6 Q2 69.5℃ 89.5℃
7 D6 68.0℃ 87.5℃
8 D10 73.7℃ 93.7℃
9 R7 73.8℃ 93.8℃
10 C5 66.8℃ 86.4℃
11 C45 66.6℃ 86.6℃
12 U1 64.9℃ 84.7℃
13 T1 71.3℃ 92.0℃
14 Q101 65.7℃ 86.0℃
15 C105 66.0℃ 86.3℃
16 C106 64.0℃ 84.1℃
17 C108 63.7℃ 83.7℃
18 RTH2 63.6℃ 83.4℃
19 TC 59.5℃ 79.1℃
2 LOW TEMPERATURE
TURN ON TEST
TURN ON AFTER 2 HOUR
I/P: 295VAC/190VAC
O/P:FULL LOAD
Ta= -45℃
TEST:OK
3 HIGH HUMIDITY
HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST
AFTER 12 HOURS
IN CHAMBER ON
CONTROL 60℃
NO DAMAGE
I/P: 305VAC
O/P:FULL LOAD
Ta=60℃
HUMIDITY= 95 %R.H
TEST:OK
4 TEMPERATURE
COEFFICIENT
±0.03 %/℃(0~50℃) I/P: 230 VAC
O/P:FULL LOAD
±0.004 %/℃(0~50℃)
5 STORAGE TEMPERATURE TEST
1. Thermal shock Temperature: -45℃~ +90℃
2. Temperature change rate :25℃ / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:5 CYCLE
5. Input/Output condition: STATIC
TEST:OK
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-24 Test Report 10 / 10
6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45℃~ +65℃
2. Temperature change rate :25℃ / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:10 CYCLE
5. Input/Output condition: 230VAC/Full Load AC ON/OFF TEST
AC on 3 sec/AC off 1 sec TEST
TEST:OK
7 VIBRATION TEST 1 Carton & 1 Set
(1) Waveform: Sine Wave
(2) Frequency:10~500Hz
(3) Sweep Time:12min/sweep cycle
(4) Acceleration:5G
(5) Test Time:72min in each axis (X.Y.Z)
(6) Ta:25℃
TEST:OK
8 CAPACITOR
LIFE CYCLE
ELG-100-24:SUPPOSE C108 IS THE MOST CRITICAL COMPONENT
(1) I/P: 230VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME
(2) I/P: 230VAC O/P:FULL LOAD Ta= 60 ℃ LIFE TIME
(3) I/P: 230VAC O/P:75% LOAD Ta= 60 ℃ LIFE TIME
(4) I/P: 230VAC O/P:50% LOAD Ta= 60 ℃ LIFE TIME
(1) 500520 HRS
(2) 47368 HRS
(3) 64020 HRS
(4) 103392 HRS
9 MTBF MIL-HDBK-217F
TOTAL FAILURE RATE:282.9K HRS
10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life):
Above 50000 hours @ Tc 80℃
0
20
40
60
80
100
120
20 30 40 50 60 70 80 90
Tcase (℃)
LIFE
TIM
E (k
h)
TEST RESULT TESTER REVIEW APPROVAL
PASS ZHANGZJ/ZHUOKB SKY LIUWY
Test Report: ELG-100-36
100W Single Output Switching Power Supply
DESIGN VERIFY TEST
Output Function Test
Input Function Test
Protection Function Test
Component Stress Test
SAFETY & E.M.C. TEST
Safety Test
E.M.C. Test
RELIABILITY TEST
Environment Test
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-36 Test Report 2 / 10
DESIGN VERIFY TEST
OUTPUT FUNCTION TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 CONSTANT CURRENT
REGION
18V~36V I/P: 230VAC
O/P:LED MODE
Ta:25℃
12 V~ 36 V
2 OUTPUT VOLTAGE
ADJUST RANGE
32.4V~39.6V I/P: 230VAC
O/P:NO LOAD
Ta:25℃
31.24 V~ 41.35 V
3 OUTPUT CURRENT
ADJUST RANGE
1.33A~2.66A I/P: 230VAC
O/P:SETTING
Ta:25℃
1.061 A~ 3.011 A
4 OUTPUT VOLTAGE
TOLERANCE
-2.5%~+2.5%
I/P: 180VAC / 295VAC
O/P:FULL/ NO LOAD
Ta:25℃
-0.16%~ 0.42%
5 LINE REGULATION -0.5%~+0.5% I/P: 190VAC ~ 295VAC
O/P:FULL LOAD
Ta:25℃
0%~ 0%
6 LOAD REGULATION -1%~+1% I/P: 230VAC
O/P:FULL ~NO LOAD
Ta:25℃
-0.16%~ 0.11%
7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
±0.831%
8 RIPPLE & NOISE (Max) 250mVp-p I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
15.8 mVp-p
high frequency:
low frequency:
9 SET UP TIME(Max)
230VAC/ 500ms
I/P: 230 VAC
O/P:95% LOAD
Ta:25℃
230VAC/ 284 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1: Output Voltage CH2:AC Input Voltage
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-36 Test Report 3 / 10
10 RISE TIME (Max) 230VAC/ 100ms
I/P: 230 VAC
O/P:95% LOAD
Ta:25℃
230VAC/ 29.6 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage
11 HOLD UP TIME(Typ ) 230VAC/ 10ms
I/P: 230 VAC
O/P:95% LOAD
Ta:25℃
230VAC/ 27.6 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage CH2:AC Input Voltage
12 DYNAMIC LOAD V1: 3600 mVp-p I/P: 230VAC
O/P:
(1)FULL /50% LOAD 50%DUTY / 120HZ
(2)FULL /50% LOAD 50%DUTY / 1KHZ
Ta:25℃
(1) 1500mVp-p
(2) 572mVp-p
FULL /50% LOAD 50%DUTY / 120HZ
FULL /50% LOAD 50%DUTY / 1KHZ
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-36 Test Report 4 / 10
13 DIMMING
TEST
(For B-Type
only)
SPEC:
※ Built-in 3 in 1 dimming function, IP67 rated.Output constant current level can be adjusted through output cable by connecting a resistance or 0 ~ 10Vdc or
10V PWM signal between DIM+ and DIM-.
※ Please DO NOT connect "DIM-" to "-V".
※ Reference resistance value for output current adjustment (Typical)
Resistance
value
Single driver Short 10K
Ω
20K
Ω
30K
Ω
40K
Ω
50K
Ω
60K
Ω
70K
Ω
80K
Ω
90K
Ω
100K
Ω OPEN
Multiple drivers
(N=driver quantity
for synchronized
dimming operation)
Short 10K
Ω/N
20K
Ω/N
30K
Ω/N
40K
Ω/N
50K
Ω/N
60K
Ω/N
70K
Ω/N
80K
Ω/N
90K
Ω/N
100K
Ω/N ……
Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%
※ 0 ~ 10V dimming function for output current adjustment (Typical)
Dimming value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN
Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%
※ 10V PWM signal for output current adjustment (Typical):Frequency range:100Hz~3KHz
Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN
Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%
TEST RESULT:
I/P: 230 VAC;Ta:25℃
1
Resistance
value Short 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN
Output
Current 0 0.263 0.539 0.814 1.092 1.369 1.646 1.928 2.207 2.489 2.681 2.683
Percentage
of rated
current
0% 9.89% 20.26% 30.60% 41.05% 51.47% 61.88% 72.48% 82.97% 93.57% 100.79% 100.86%
2
Dimming
value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN
Output
Current 0 0.271 0.547 0.808 1.086 1.357 1.639 1.917 2.178 2.454 2.679 2.681
Percentage
of rated
current
0% 10.19% 20.56% 30.38% 40.83% 51.02% 61.62% 72.07% 81.88% 92.26% 100.71% 100.79%
3
Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN
Output
Current 0 0.334 0.604 0.876 1.144 1.418 1.686 1.956 2.226 2.495 2.725 2.730
Percentage
of rated
current
0% 12.56% 22.71% 32.93% 43.01% 53.31% 63.38% 73.53% 83.68% 93.80% 102.44% 102.63%
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-36 Test Report 5 / 10
INPUT FUNCTION TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 INPUT VOLTAGE RANGE 180VAC~295VAC I/P:TESTING
O/P:FULL LOAD
Ta:25℃
177 V~ 295 V
I/P:LOW-LINE-3V=177 V
HIGH-LINE+10V=305 V
O/P:FULL/NO LOAD
ON:30 Sec OFF:30 Sec 10MIN
( POWER ON/OFF NO DAMAGE )
TEST: OK
2 INPUT FREQUENCY RANGE 47HZ ~63 HZ
NO DAMAGE
I/P: 180 VAC ~295 VAC
O/P:FULL~NO LOAD
Ta:25℃
TEST: OK
3 AC CURRENT 0.5A/277VAC
0.6A/230VAC
I/P: 277 VAC
I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃
I = 0.37 A/ 277VAC
I = 0.44 A/ 230VAC
4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC
O/P:NO LOAD
Ta:25℃
L-FG: 0.420 mA
N-FG: 0.408 mA
5 NO LOAD POWER
CONSUMPTION
< 0.5W I/P:230VAC
O/P:NO LOAD
Ta:25℃
0.191 W/ 230VAC
6 TOTAL HARMONIC
DISTORTION
Total harmonic distortion will be lower
than 20% when output loading is
50% or higher at 230VAC
I/P: 230VAC
O/P:50% LOAD
THD: 13.26 %
Total harmonic distortion will be lower
than 20% when output loading is
75% or higher at 277VAC
I/P: 277VAC
O/P:75% LOAD
THD: 11.72 %
7 INRUSH CURRENT(Typ) 230V/ 60A
Twidth =850us measured at 50%
Ipeak
COLD START
I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃
I = 27.6 A/ 230VAC
Twidth =656 us
INPUT=230VAC/50HZ @ FULL LOAD
CH2:Input current CH1:AC Input Voltage
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-36 Test Report 6 / 10
8 EFFICIENCY(Typ) 89% I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
90.89 %
EFFICIENCY vs LOAD
9 POWER FACTOR 0.92/ 277VAC
0.95/ 230VAC
I/P: 277 VAC
I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃
PF= 0.953 / 277VAC
PF= 0.982 / 230VAC
P.F vs LOAD
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-36 Test Report 7 / 10
PROTECTION FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1
OVER LOAD PROTECTION 95%~108% I/P: 190VAC
I/P: 230VAC
I/P: 295VAC
O/P:TESTING
Ta:25℃
100.87 %/ 190VAC
100.86 %/ 230VAC
100.86 %/ 295VAC
Constant Current Limiting,recovers automatically
after fault condition is removed
2 OVER VOLTAGE PROTECTION 41V~48V I/P: 180VAC
I/P: 230VAC
I/P: 295VAC
O/P:NO LOAD
Ta:25℃
43.68 V/ 180VAC
43.70 V/ 230VAC
43.67 V/ 295VAC
Shut down o/p voltage,re-power on to recovery
3 OVER TEMPERATURE
PROTECTION
NO DAMAGE
I/P: 190VAC
I/P: 230VAC
I/P: 295VAC
O/P:FULL LOAD
O.T.P. Active
Shut down o/p voltage,re-power on to recovery
4 SHORT PROTECTION SHORT EVERY OUTPUT
1 HOUR
NO DAMAGE
I/P: 190VAC
I/P: 295VAC
O/P:FULL LOAD
Ta:25℃
NO DAMAGE
Hiccup mode,recovers automatically after fault
condition is removed
COMPONENT STRESS TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 PWM Power Transistor Q 2 Rated
800V/5.7A
I/P:High-Line +3V =298V
O/P: (1) Full Load Turn on
(2) Output Short
(3) Full load continue
Ta:25℃
(1) 668 V
(2) 476 V
(3) 664 V
2 O/P Diode (MOSFET) Q101 Rated 150V/30A
I/P:High-Line +3V =298V
O/P: (1) Full Load Turn on
(2) Output Short
(3) Full load continue
Ta:25℃
(1) 121 V
(2) 78.1 V
(3) 120 V
3 Input Capacitor C5 Rated
100u/ 450V
I/P:High-Line +3V =298 V
O/P:(1) Full Load input on/off
(2) NO LOAD input on /Off
(3) Full Load /NO LOAD Change
Ta:25℃
(1) 440 V
(2) 446 V
(3) 442 V
4 Control IC U1 Rated
28V (MAX.)
I/P:High-Line +3V =298 V
O/P:((1) FULL LOAD
(2) Output Short
(3) O.L.P
(4) O.V.P
(5) Low Line No Load Vo(min)
Ta:25℃
(1) 17.3 V
(2) 15.0 V
(3) 11.1 V
(4) 15.1 V
(5) 17.2 V
5 PFC Power Transistor Q 1 Rated
600V/10A
I/P:High-Line +3V =298V
O/P: (1) Full Load Turn on
(2) Output Short
(3) Full load continue
Ta:25℃
(1) 482 V
(2) 444 V
(3) 478 V
6 Clamp Diode D10 Rated
800V/2A
I/P:High-Line +3V = 298V
O/P: (1) Full Load input on/off
(2) Output Short
Ta:25℃
(1) 640 V
(2) 442 V
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-36 Test Report 8 / 10
SAFETY TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min
I/P-FG: 2.0KVAC/min
O/P-FG:1.5KVAC/min
I/P-O/P:4.2KVAC/min
I/P-FG: 2.4 KVAC/min
O/P-FG:1.8 KVAC/min
Ta:25℃
I/P-O/P:2.621 mA
I/P-FG: 2.497 mA
O/P-FG:1.974 mA
NO DAMAGE
2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ
I/P-FG: 500VDC>100MΩ
O/P-FG:500VDC>100MΩ
I/P-O/P: 500 VDC
I/P-FG: 500 VDC
O/P-FG: 500 VDC
Ta:25℃
I/P-O/P:>9999 MΩ
I/P-FG: >9999 MΩ
O/P-FG:>9999 MΩ
E.M.C TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 HARMONIC
EN61000-3-2
CLASS C
I/P:230VAC/50HZ
O/P:FULL/50% LOAD
Ta:25℃
PASS
2 CONDUCTION EN55015 I/P:230 VAC (50HZ)
O/P:FULL LOAD
Ta:25℃
PASS
Test by certified Lab
3 RADIATION EN55015 I/P:230 VAC (50HZ)
O/P:FULL LOAD
Ta:25℃
PASS
Test by certified Lab
4 E.S.D EN61000-4-2
LIGHT INDUSTRY
AIR:8KV
Contact:4KV
I/P:230 VAC/50HZ
O/P:FULL LOAD
Ta:25℃
CRITERIA A
5 E.F.T EN61000-4-4
LIGHT INDUSTRY
INPUT:1KV
I/P: 230VAC/50HZ
O/P:FULL LOAD
Ta:25℃
CRITERIA A
6 SURGE EN61000-4-5
INDUSTRY
L-N:3KV
L,N-PE:6KV
I/P: 230VAC/50HZ
O/P:FULL LOAD
Ta:25℃
CRITERIA A
7 Test by certified Lab & Test Report Prepare
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-36 Test Report 9 / 10
RELIABILITY TEST
ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 TEMPERATURE RISE TEST MODEL: ELG-100-36
1. ROOM AMBIENT BURN-IN:2 HRS
I/P: 230VAC O/P: FULL LOAD Ta=31.1 ℃
2. HIGH AMBIENT BURN-IN: 2 HRS
I/P: 230VAC O/P: FULL LOAD Ta=61.6 ℃
NO Position ROOM AMBIENT Ta=31.1 ℃ HIGH AMBIENT Ta=61.6 ℃
1 ZNR1 54.6℃ 80.2℃
2 LF2 56.6℃ 82.3℃
3 C10 58.0℃ 84.2℃
4 C11 58.4℃ 84.8℃
5 L2 58.6℃ 84.3℃
6 L1 57.6℃ 83.5℃
7 Q1 59.3℃ 85.9℃
8 Q2 61.3℃ 88.0℃
9 D6 60.0℃ 86.6℃
10 D10 66.2℃ 93.7℃
11 C5 57.3℃ 83.2℃
12 C45 59.3℃ 85.2℃
13 U1 58.0℃ 84.1℃
14 T1 65.1℃ 90.7℃
15 Q101 62.3℃ 88.4℃
16 C205 59.2℃ 85.1℃
17 C105 61.3℃ 87.2℃
18 C106 58.8℃ 84.8℃
19 C108 57.7℃ 83.7℃
20 LF100 55.6℃ 82.3℃
21 RTH2 57.4℃ 83.6℃
22 U100 54.6℃ 80.8℃
23 TC 52.4℃ 78.5℃
2 LOW TEMPERATURE
TURN ON TEST
TURN ON AFTER 2 HOUR
I/P: 295VAC/190VAC
O/P:FULL LOAD
Ta= -45℃
TEST:OK
3 HIGH HUMIDITY
HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST
AFTER 12 HOURS
IN CHAMBER ON
CONTROL 60℃
NO DAMAGE
I/P: 305VAC
O/P:FULL LOAD
Ta=60℃
HUMIDITY= 95 %R.H
TEST:OK
4 TEMPERATURE
COEFFICIENT
±0.03 %/℃(0~50℃) I/P: 230 VAC
O/P:FULL LOAD
±0.003 %/℃(0~50℃)
5 STORAGE TEMPERATURE TEST
1. Thermal shock Temperature: -45℃~ +90℃
2. Temperature change rate :25℃ / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:5 CYCLE
5. Input/Output condition: STATIC
TEST:OK
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-36 Test Report 10 / 10
6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45℃~ +65℃
2. Temperature change rate :25℃ / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:10 CYCLE
5. Input/Output condition: 230VAC/Full Load AC ON/OFF TEST
AC on 3 sec/AC off 1 sec TEST
TEST:OK
7 VIBRATION TEST 1 Carton & 1 Set
(1) Waveform: Sine Wave
(2) Frequency:10~500Hz
(3) Sweep Time:12min/sweep cycle
(4) Acceleration:5G
(5) Test Time:72min in each axis (X.Y.Z)
(6) Ta:25℃
TEST:OK
8 CAPACITOR
LIFE CYCLE
ELG-100-36:SUPPOSE C108 IS THE MOST CRITICAL COMPONENT
(1) I/P: 230VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME
(2) I/P: 230VAC O/P:FULL LOAD Ta= 60 ℃ LIFE TIME
(3) I/P: 230VAC O/P:75% LOAD Ta= 60 ℃ LIFE TIME
(4) I/P: 230VAC O/P:50% LOAD Ta= 60 ℃ LIFE TIME
(1) 354942 HRS
(2) 42856 HRS
(3) 52090 HRS
(4) 71471 HRS
9 MTBF MIL-HDBK-217F
TOTAL FAILURE RATE:282.9K HRS
10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life):
Above 50000 hours @ Tc 80℃
0
20
40
60
80
100
120
20 30 40 50 60 70 80 90
Tcase (℃)
LIFE
TIM
E (k
h)
TEST RESULT TESTER REVIEW APPROVAL
PASS ZHANGZJ/ZHUOKB SKY LIUWY
Test Report: ELG-100-42
100W Single Output Switching Power Supply
DESIGN VERIFY TEST
Output Function Test
Input Function Test
Protection Function Test
Component Stress Test
SAFETY & E.M.C. TEST
Safety Test
E.M.C. Test
RELIABILITY TEST
Environment Test
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-42 Test Report 2 / 10
DESIGN VERIFY TEST
OUTPUT FUNCTION TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 CONSTANT CURRENT
REGION
21V~42V I/P: 230VAC
O/P:LED MODE
Ta:25℃
11 V~ 42 V
2 OUTPUT VOLTAGE
ADJUST RANGE
37.8V~46.2V I/P: 230VAC
O/P:NO LOAD
Ta:25℃
36.2 V~ 47.7 V
3 OUTPUT CURRENT
ADJUST RANGE
1.14A~2.28A I/P: 230VAC
O/P:SETTING
Ta:25℃
0.931 A~ 2.595 A
4 OUTPUT VOLTAGE
TOLERANCE
-2.5%~+2.5%
I/P: 180VAC / 295VAC
O/P:FULL/ NO LOAD
Ta:25℃
-0.18%~ 0.50%
5 LINE REGULATION -0.5%~+0.5% I/P: 190VAC ~ 295VAC
O/P:FULL LOAD
Ta:25℃
0%~ 0%
6 LOAD REGULATION -0.5%~+0.5% I/P: 230VAC
O/P:FULL ~NO LOAD
Ta:25℃
-0.18%~ 0.26%
7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
±1.091%
8 RIPPLE & NOISE (Max) 250mVp-p I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
12.6 mVp-p
high frequency:
low frequency:
9 SET UP TIME(Max)
230VAC/ 500ms
I/P: 230 VAC
O/P:95% LOAD
Ta:25℃
230VAC/ 304 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1: Output Voltage CH2:AC Input Voltage
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-42 Test Report 3 / 10
10 RISE TIME (Max) 230VAC/ 100ms
I/P: 230 VAC
O/P:95% LOAD
Ta:25℃
230VAC/ 43.2 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage
11 HOLD UP TIME(Typ ) 230VAC/ 10ms
I/P: 230 VAC
O/P:95% LOAD
Ta:25℃
230VAC/ 29.2 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage CH2:AC Input Voltage
12 DYNAMIC LOAD V1: 4200 mVp-p I/P: 230VAC
O/P:
(1)FULL /50% LOAD 50%DUTY / 120HZ
(2)FULL /50% LOAD 50%DUTY / 1KHZ
Ta:25℃
(1) 1430mVp-p
(2) 474mVp-p
FULL /50% LOAD 50%DUTY / 120HZ
FULL /50% LOAD 50%DUTY / 1KHZ
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-42 Test Report 4 / 10
13 DIMMING
TEST
(For B-Type
only)
SPEC:
※ Built-in 3 in 1 dimming function, IP67 rated.Output constant current level can be adjusted through output cable by connecting a resistance or 0 ~ 10Vdc or
10V PWM signal between DIM+ and DIM-.
※ Please DO NOT connect "DIM-" to "-V".
※ Reference resistance value for output current adjustment (Typical)
Resistance
value
Single driver Short 10K
Ω
20K
Ω
30K
Ω
40K
Ω
50K
Ω
60K
Ω
70K
Ω
80K
Ω
90K
Ω
100K
Ω OPEN
Multiple drivers
(N=driver quantity
for synchronized
dimming operation)
Short 10K
Ω/N
20K
Ω/N
30K
Ω/N
40K
Ω/N
50K
Ω/N
60K
Ω/N
70K
Ω/N
80K
Ω/N
90K
Ω/N
100K
Ω/N ……
Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%
※ 0 ~ 10V dimming function for output current adjustment (Typical)
Dimming value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN
Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%
※ 10V PWM signal for output current adjustment (Typical):Frequency range:100Hz~3KHz
Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN
Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%
TEST RESULT:
I/P: 230 VAC;Ta:25℃
1
Resistance
value Short 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN
Output
Current 0 0.233 0.468 0.703 0.940 1.175 1.410 1.650 1.887 2.127 2.298 2.300
Percentage
of rated
current
0% 10.22% 20.53% 30.83% 41.23% 51.54% 61.84% 72.37% 82.76% 93.29% 100.79% 100.88%
2
Dimming
value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN
Output
Current 0 0.240 0.474 0.698 0.935 1.165 1.407 1.644 1.866 2.101 2.295 2.297
Percentage
of rated
current
0% 10.53% 20.79% 30.61% 41.01% 51.10% 61.71% 72.11% 81.84% 92.15% 100.66% 100.75%
3
Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN
Output
Current 0 0.232 0.465 0.701 0.934 1.170 1.403 1.637 1.872 2.105 2.293 2.296
Percentage
of rated
current
0% 10.18% 20.39% 30.75% 40.96% 51.32% 61.54% 71.80% 82.11% 92.32% 100.57% 100.70%
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-42 Test Report 5 / 10
INPUT FUNCTION TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 INPUT VOLTAGE RANGE 180VAC~295VAC I/P:TESTING
O/P:FULL LOAD
Ta:25℃
177 V~ 295 V
I/P:LOW-LINE-3V=177 V
HIGH-LINE+10V=305 V
O/P:FULL/NO LOAD
ON:30 Sec OFF:30 Sec 10MIN
( POWER ON/OFF NO DAMAGE )
TEST: OK
2 INPUT FREQUENCY RANGE 47HZ ~63 HZ
NO DAMAGE
I/P: 180 VAC ~295 VAC
O/P:FULL~NO LOAD
Ta:25℃
TEST: OK
3 AC CURRENT 0.5A/277VAC
0.6A/230VAC
I/P: 277 VAC
I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃
I = 0.37 A/ 277VAC
I = 0.44 A/ 230VAC
4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC
O/P:NO LOAD
Ta:25℃
L-FG: 0.373 mA
N-FG: 0.362 mA
5 NO LOAD POWER
CONSUMPTION
< 0.5W I/P:230VAC
O/P:NO LOAD
Ta:25℃
0.273 W/ 230VAC
6 TOTAL HARMONIC
DISTORTION
Total harmonic distortion will be lower
than 20% when output loading is
50% or higher at 230VAC
I/P: 230VAC
O/P:50% LOAD
THD: 13.57 %
Total harmonic distortion will be lower
than 20% when output loading is
75% or higher at 277VAC
I/P: 277VAC
O/P:75% LOAD
THD: 12.51 %
7 INRUSH CURRENT(Typ) 230V/ 60A
Twidth =850us measured at 50%
Ipeak
COLD START
I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃
I = 31.0 A/ 230VAC
Twidth =648 us
INPUT=230VAC/50HZ @ FULL LOAD
CH2:Input current CH1:AC Input Voltage
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-42 Test Report 6 / 10
8 EFFICIENCY(Typ) 90% I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
91.04 %
EFFICIENCY vs LOAD
9 POWER FACTOR 0.92/ 277VAC
0.95/ 230VAC
I/P: 277 VAC
I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃
PF= 0.957 / 277VAC
PF= 0.983 / 230VAC
P.F vs LOAD
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-42 Test Report 7 / 10
PROTECTION FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1
OVER LOAD PROTECTION 95%~108% I/P: 190VAC
I/P: 230VAC
I/P: 295VAC
O/P:TESTING
Ta:25℃
100.76 %/ 190VAC
100.71 %/ 230VAC
100.74 %/ 295VAC
Constant Current Limiting,recovers automatically
after fault condition is removed
2 OVER VOLTAGE PROTECTION 47V~54V I/P: 180VAC
I/P: 230VAC
I/P: 295VAC
O/P:NO LOAD
Ta:25℃
49.34 V/ 180VAC
49.41 V/ 230VAC
49.45 V/ 295VAC
Shut down o/p voltage,re-power on to recovery
3 OVER TEMPERATURE
PROTECTION
NO DAMAGE
I/P: 190VAC
I/P: 230VAC
I/P: 295VAC
O/P:FULL LOAD
O.T.P. Active
Shut down o/p voltage,re-power on to recovery
4 SHORT PROTECTION SHORT EVERY OUTPUT
1 HOUR
NO DAMAGE
I/P: 190VAC
I/P: 295VAC
O/P:FULL LOAD
Ta:25℃
NO DAMAGE
Hiccup mode,recovers automatically after fault
condition is removed
COMPONENT STRESS TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 PWM Power Transistor Q 2 Rated
800V/5.7A
I/P:High-Line +3V =298V
O/P: (1) Full Load Turn on
(2) Output Short
(3) Full load continue
Ta:25℃
(1) 678 V
(2) 478 V
(3) 672 V
2 O/P Diode (MOSFET) Q101 Rated 170V/20A
I/P:High-Line +3V =298V
O/P: (1) Full Load Turn on
(2) Output Short
(3) Full load continue
Ta:25℃
(1) 143 V
(2) 92.7 V
(3) 138 V
3 Input Capacitor C5 Rated
100u/ 450V
I/P:High-Line +3V =298 V
O/P:(1) Full Load input on/off
(2) NO LOAD input on /Off
(3) Full Load /NO LOAD Change
Ta:25℃
(1) 440 V
(2) 448 V
(3) 446 V
4 Control IC U1 Rated
28V (MAX.)
I/P:High-Line +3V =298 V
O/P:((1) FULL LOAD
(2) Output Short
(3) O.L.P
(4) O.V.P
(5) Low Line No Load Vo(min)
Ta:25℃
(1) 17.4 V
(2) 15.2 V
(3) 11.7 V
(4) 15.2 V
(5) 17.4 V
5 PFC Power Transistor Q 1 Rated
600V/10A
I/P:High-Line +3V =298V
O/P: (1) Full Load Turn on
(2) Output Short
(3) Full load continue
Ta:25℃
(1) 470 V
(2) 432 V
(3) 472 V
6 Clamp Diode D10 Rated
800V/2A
I/P:High-Line +3V = 298V
O/P: (1) Full Load input on/off
(2) Output Short
Ta:25℃
(1) 680 V
(2) 460 V
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-42 Test Report 8 / 10
SAFETY TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min
I/P-FG: 2.0KVAC/min
O/P-FG:1.5KVAC/min
I/P-O/P:4.2KVAC/min
I/P-FG: 2.4 KVAC/min
O/P-FG:1.8 KVAC/min
Ta:25℃
I/P-O/P:2.630 mA
I/P-FG: 2.169 mA
O/P-FG:1.622 mA
NO DAMAGE
2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ
I/P-FG: 500VDC>100MΩ
O/P-FG:500VDC>100MΩ
I/P-O/P: 500 VDC
I/P-FG: 500 VDC
O/P-FG: 500 VDC
Ta:25℃
I/P-O/P:>9999 MΩ
I/P-FG: >9999 MΩ
O/P-FG:>9999 MΩ
E.M.C TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 HARMONIC
EN61000-3-2
CLASS C
I/P:230VAC/50HZ
O/P:FULL/50% LOAD
Ta:25℃
PASS
2 CONDUCTION EN55015 I/P:230 VAC (50HZ)
O/P:FULL LOAD
Ta:25℃
PASS
Test by certified Lab
3 RADIATION EN55015 I/P:230 VAC (50HZ)
O/P:FULL LOAD
Ta:25℃
PASS
Test by certified Lab
4 E.S.D EN61000-4-2
LIGHT INDUSTRY
AIR:8KV
Contact:4KV
I/P:230 VAC/50HZ
O/P:FULL LOAD
Ta:25℃
CRITERIA A
5 E.F.T EN61000-4-4
LIGHT INDUSTRY
INPUT:1KV
I/P: 230VAC/50HZ
O/P:FULL LOAD
Ta:25℃
CRITERIA A
6 SURGE EN61000-4-5
INDUSTRY
L-N:3KV
L,N-PE:6KV
I/P: 230VAC/50HZ
O/P:FULL LOAD
Ta:25℃
CRITERIA A
7 Test by certified Lab & Test Report Prepare
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-42 Test Report 9 / 10
RELIABILITY TEST
ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 TEMPERATURE RISE TEST MODEL: ELG-100-48
1. ROOM AMBIENT BURN-IN:2 HRS
I/P: 230VAC O/P: FULL LOAD Ta=31.1 ℃
2. HIGH AMBIENT BURN-IN: 2 HRS
I/P: 230VAC O/P: FULL LOAD Ta=61.6 ℃
NO Position ROOM AMBIENT Ta=31.1 ℃ HIGH AMBIENT Ta=61.6 ℃
1 ZNR1 54.4℃ 79.8℃
2 LF2 55.9℃ 82.1℃
3 C10 57.1℃ 83.7℃
4 C11 57.4℃ 84.1℃
5 L2 57.8℃ 83.9℃
6 L1 35.6℃ 82.7℃
7 Q1 58.0℃ 84.7℃
8 Q2 59.6℃ 86.3℃
9 D6 58.8℃ 85.5℃
10 D10 63.1℃ 90.6℃
11 C5 56.2℃ 82.3℃
12 C45 58.0℃ 83.9℃
13 U1 57.6℃ 84.3℃
14 T1 62.8℃ 88.7℃
15 Q101 58.8℃ 85.3℃
16 Q105 53.6℃ 80.3℃
17 C205 57.7℃ 83.9℃
18 C105 58.1℃ 84.4℃
19 C106 55.8℃ 82.3℃
20 C108 55.3℃ 81.8℃
21 LF100 52.7℃ 79.7℃
22 RTH2 55.5℃ 81.6℃
23 U100 52.9℃ 79.7℃
24 TC 51.2℃ 77.5℃
2 LOW TEMPERATURE
TURN ON TEST
TURN ON AFTER 2 HOUR
I/P: 295VAC/190VAC
O/P:FULL LOAD
Ta= -45℃
TEST:OK
3 HIGH HUMIDITY
HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST
AFTER 12 HOURS
IN CHAMBER ON
CONTROL 60℃
NO DAMAGE
I/P: 305VAC
O/P:FULL LOAD
Ta=60℃
HUMIDITY= 95 %R.H
TEST:OK
4 TEMPERATURE
COEFFICIENT
±0.03 %/℃(0~50℃) I/P: 230 VAC
O/P:FULL LOAD
±0.002 %/℃(0~50℃)
5 STORAGE TEMPERATURE TEST
1. Thermal shock Temperature: -45℃~ +90℃
2. Temperature change rate :25℃ / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:5 CYCLE
5. Input/Output condition: STATIC
TEST:OK
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-42 Test Report 10 / 10
6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45℃~ +65℃
2. Temperature change rate :25℃ / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:10 CYCLE
5. Input/Output condition: 230VAC/Full Load AC ON/OFF TEST
AC on 3 sec/AC off 1 sec TEST
TEST:OK
7 VIBRATION TEST 1 Carton & 1 Set
(1) Waveform: Sine Wave
(2) Frequency:10~500Hz
(3) Sweep Time:12min/sweep cycle
(4) Acceleration:5G
(5) Test Time:72min in each axis (X.Y.Z)
(6) Ta:25℃
TEST:OK
8 CAPACITOR
LIFE CYCLE
ELG-100-48:SUPPOSE C108 IS THE MOST CRITICAL COMPONENT
(1) I/P: 230VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME
(2) I/P: 230VAC O/P:FULL LOAD Ta= 60 ℃ LIFE TIME
(3) I/P: 230VAC O/P:75% LOAD Ta= 60 ℃ LIFE TIME
(4) I/P: 230VAC O/P:50% LOAD Ta= 60 ℃ LIFE TIME
(1) 453181 HRS
(2) 52859 HRS
(3) 60597 HRS
(4) 79217 HRS
9 MTBF MIL-HDBK-217F
TOTAL FAILURE RATE:282.9K HRS
10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life):
Above 50000 hours @ Tc 80℃
0
20
40
60
80
100
120
20 30 40 50 60 70 80 90
Tcase (℃)
LIFE
TIM
E (k
h)
TEST RESULT TESTER REVIEW APPROVAL
PASS ZHANGZJ/ZHUOKB SKY LIUWY
Test Report: ELG-100-48
100W Single Output Switching Power Supply
DESIGN VERIFY TEST
Output Function Test
Input Function Test
Protection Function Test
Component Stress Test
SAFETY & E.M.C. TEST
Safety Test
E.M.C. Test
RELIABILITY TEST
Environment Test
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-48 Test Report 2 / 10
DESIGN VERIFY TEST
OUTPUT FUNCTION TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 CONSTANT CURRENT
REGION
24V~48V I/P: 230VAC
O/P:LED MODE
Ta:25℃
12 V~ 48 V
2 OUTPUT VOLTAGE
ADJUST RANGE
43.2V~52.8V I/P: 230VAC
O/P:NO LOAD
Ta:25℃
41.6 V~ 54.4 V
3 OUTPUT CURRENT
ADJUST RANGE
1A~2A I/P: 230VAC
O/P:SETTING
Ta:25℃
0.605 A~ 2.178 A
4 OUTPUT VOLTAGE
TOLERANCE
-2%~+2%
I/P: 180VAC / 295VAC
O/P:FULL/ NO LOAD
Ta:25℃
-0.08%~ 0.33%
5 LINE REGULATION -0.5%~+0.5% I/P: 190VAC ~ 295VAC
O/P:FULL LOAD
Ta:25℃
0%~ 0%
6 LOAD REGULATION -0.5%~+0.5% I/P: 230VAC
O/P:FULL ~NO LOAD
Ta:25℃
-0.08%~ 0.18%
7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
±1.681%
8 RIPPLE & NOISE (Max) 300mVp-p I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
11.8 mVp-p
high frequency:
low frequency:
9 SET UP TIME(Max)
230VAC/ 500ms
I/P: 230 VAC
O/P:95% LOAD
Ta:25℃
230VAC/ 314 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1: Output Voltage CH2:AC Input Voltage
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-48 Test Report 3 / 10
10 RISE TIME (Max) 230VAC/ 100ms
I/P: 230 VAC
O/P:95% LOAD
Ta:25℃
230VAC/ 40.8 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage
11 HOLD UP TIME(Typ ) 230VAC/ 10ms
I/P: 230 VAC
O/P:95% LOAD
Ta:25℃
230VAC/ 31.4 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage CH2:AC Input Voltage
12 DYNAMIC LOAD V1: 4800 mVp-p I/P: 230VAC
O/P:
(1)FULL /50% LOAD 50%DUTY / 120HZ
(2)FULL /50% LOAD 50%DUTY / 1KHZ
Ta:25℃
(1) 1320mVp-p
(2) 474mVp-p
FULL /50% LOAD 50%DUTY / 120HZ
FULL /50% LOAD 50%DUTY / 1KHZ
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-48 Test Report 4 / 10
13 DIMMING
TEST
(For B-Type
only)
SPEC:
※ Built-in 3 in 1 dimming function, IP67 rated.Output constant current level can be adjusted through output cable by connecting a resistance or 0 ~ 10Vdc or
10V PWM signal between DIM+ and DIM-.
※ Please DO NOT connect "DIM-" to "-V".
※ Reference resistance value for output current adjustment (Typical)
Resistance
value
Single driver Short 10K
Ω
20K
Ω
30K
Ω
40K
Ω
50K
Ω
60K
Ω
70K
Ω
80K
Ω
90K
Ω
100K
Ω OPEN
Multiple drivers
(N=driver quantity
for synchronized
dimming operation)
Short 10K
Ω/N
20K
Ω/N
30K
Ω/N
40K
Ω/N
50K
Ω/N
60K
Ω/N
70K
Ω/N
80K
Ω/N
90K
Ω/N
100K
Ω/N ……
Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%
※ 0 ~ 10V dimming function for output current adjustment (Typical)
Dimming value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN
Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%
※ 10V PWM signal for output current adjustment (Typical):Frequency range:100Hz~3KHz
Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN
Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%
TEST RESULT:
I/P: 230 VAC;Ta:25℃
1
Resistance
value Short 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN
Output
Current 0 0.204 0.410 0.615 0.820 1.023 1.229 1.430 1.635 1.841 2.034 2.037
Percentage
of rated
current
0% 10.20% 20.50% 30.75% 41.00% 51.15% 61.45% 71.50% 81.75% 92.05% 101.70% 101.85%
2
Dimming
value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN
Output
Current 0 0.209 0.418 0.614 0.824 1.029 1.244 1.450 1.649 1.857 2.034 2.035
Percentage
of rated
current
0% 10.45% 20.90% 30.70% 41.20% 51.45% 62.20% 72.50% 82.45% 92.85% 101.70% 101.75%
3
Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN
Output
Current 0 0.204 0.408 0.615 0.820 1.026 1.231 1.433 1.640 1.846 2.028 2.035
Percentage
of rated
current
0% 10.20% 20.40% 30.75% 41.00% 51.30% 61.55% 71.65% 82.00% 92.30% 101.40% 101.75%
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-48 Test Report 5 / 10
INPUT FUNCTION TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 INPUT VOLTAGE RANGE 180VAC~295VAC I/P:TESTING
O/P:FULL LOAD
Ta:25℃
177 V~ 295 V
I/P:LOW-LINE-3V=177 V
HIGH-LINE+10V=305 V
O/P:FULL/NO LOAD
ON:30 Sec OFF:30 Sec 10MIN
( POWER ON/OFF NO DAMAGE )
TEST: OK
2 INPUT FREQUENCY RANGE 47HZ ~63 HZ
NO DAMAGE
I/P: 180 VAC ~295 VAC
O/P:FULL~NO LOAD
Ta:25℃
TEST: OK
3 AC CURRENT 0.5A/277VAC
0.6A/230VAC
I/P: 277 VAC
I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃
I = 0.37 A/ 277VAC
I = 0.43 A/ 230VAC
4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC
O/P:NO LOAD
Ta:25℃
L-FG: 0.373 mA
N-FG: 0.357 mA
5 NO LOAD POWER
CONSUMPTION
< 0.5W I/P:230VAC
O/P:NO LOAD
Ta:25℃
0.248 W/ 230VAC
6 TOTAL HARMONIC
DISTORTION
Total harmonic distortion will be lower
than 20% when output loading is
50% or higher at 230VAC
I/P: 230VAC
O/P:50% LOAD
THD: 13.84 %
Total harmonic distortion will be lower
than 20% when output loading is
75% or higher at 277VAC
I/P: 277VAC
O/P:75% LOAD
THD: 12.63 %
7 INRUSH CURRENT(Typ) 230V/ 60A
Twidth =850us measured at 50%
Ipeak
COLD START
I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃
I = 29.2 A/ 230VAC
Twidth =640 us
INPUT=230VAC/50HZ @ FULL LOAD
CH2:Input current CH1:AC Input Voltage
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-48 Test Report 6 / 10
8 EFFICIENCY(Typ) 90% I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
91.62 %
EFFICIENCY vs LOAD
9 POWER FACTOR 0.92/ 277VAC
0.95/ 230VAC
I/P: 277 VAC
I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃
PF= 0.956 / 277VAC
PF= 0.982 / 230VAC
P.F vs LOAD
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-48 Test Report 7 / 10
PROTECTION FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1
OVER LOAD PROTECTION 95%~108% I/P: 190VAC
I/P: 230VAC
I/P: 295VAC
O/P:TESTING
Ta:25℃
100.73 %/ 190VAC
100.87 %/ 230VAC
100.82 %/ 295VAC
Constant Current Limiting,recovers automatically
after fault condition is removed
2 OVER VOLTAGE PROTECTION 54V~62V I/P: 180VAC
I/P: 230VAC
I/P: 295VAC
O/P:NO LOAD
Ta:25℃
57.17 V/ 180VAC
57.20 V/ 230VAC
57.18 V/ 295VAC
Shut down o/p voltage,re-power on to recovery
3 OVER TEMPERATURE
PROTECTION
NO DAMAGE
I/P: 190VAC
I/P: 230VAC
I/P: 295VAC
O/P:FULL LOAD
O.T.P. Active
Shut down o/p voltage,re-power on to recovery
4 SHORT PROTECTION SHORT EVERY OUTPUT
1 HOUR
NO DAMAGE
I/P: 190VAC
I/P: 295VAC
O/P:FULL LOAD
Ta:25℃
NO DAMAGE
Hiccup mode,recovers automatically after fault
condition is removed
COMPONENT STRESS TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 PWM Power Transistor Q 2 Rated
800V/5.7A
I/P:High-Line +3V =298V
O/P: (1) Full Load Turn on
(2) Output Short
(3) Full load continue
Ta:25℃
(1) 662 V
(2) 486 V
(3) 654 V
2 O/P Diode (MOSFET) Q101 Rated 300V/20A
I/P:High-Line +3V =298V
O/P: (1) Full Load Turn on
(2) Output Short
(3) Full load continue
Ta:25℃
(1) 175 V
(2) 118 V
(3) 172 V
3 Input Capacitor C5 Rated
100u/ 450V
I/P:High-Line +3V =298 V
O/P:(1) Full Load input on/off
(2) NO LOAD input on /Off
(3) Full Load /NO LOAD Change
Ta:25℃
(1) 440 V
(2) 448 V
(3) 446 V
4 Control IC U1 Rated
28V (MAX.)
I/P:High-Line +3V =298 V
O/P:((1) FULL LOAD
(2) Output Short
(3) O.L.P
(4) O.V.P
(5) Low Line No Load Vo(min)
Ta:25℃
(1) 17.6 V
(2) 15.2 V
(3) 11.2 V
(4) 15.2 V
(5) 17.2 V
5 PFC Power Transistor Q 1 Rated
600V/10A
I/P:High-Line +3V =298V
O/P: (1) Full Load Turn on
(2) Output Short
(3) Full load continue
Ta:25℃
(1) 476 V
(2) 424 V
(3) 470 V
6 Clamp Diode D10 Rated
800V/2A
I/P:High-Line +3V = 298V
O/P: (1) Full Load input on/off
(2) Output Short
Ta:25℃
(1) 630 V
(2) 470 V
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-48 Test Report 8 / 10
SAFETY TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min
I/P-FG: 2.0KVAC/min
O/P-FG:1.5KVAC/min
I/P-O/P:4.2KVAC/min
I/P-FG: 2.4 KVAC/min
O/P-FG:1.8 KVAC/min
Ta:25℃
I/P-O/P:2.622 mA
I/P-FG: 2.158 mA
O/P-FG:1.605 mA
NO DAMAGE
2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ
I/P-FG: 500VDC>100MΩ
O/P-FG:500VDC>100MΩ
I/P-O/P: 500 VDC
I/P-FG: 500 VDC
O/P-FG: 500 VDC
Ta:25℃
I/P-O/P:>9999 MΩ
I/P-FG: >9999 MΩ
O/P-FG:>9999 MΩ
E.M.C TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 HARMONIC
EN61000-3-2
CLASS C
I/P:230VAC/50HZ
O/P:FULL/50% LOAD
Ta:25℃
PASS
2 CONDUCTION EN55015 I/P:230 VAC (50HZ)
O/P:FULL LOAD
Ta:25℃
PASS
Test by certified Lab
3 RADIATION EN55015 I/P:230 VAC (50HZ)
O/P:FULL LOAD
Ta:25℃
PASS
Test by certified Lab
4 E.S.D EN61000-4-2
LIGHT INDUSTRY
AIR:8KV
Contact:4KV
I/P:230 VAC/50HZ
O/P:FULL LOAD
Ta:25℃
CRITERIA A
5 E.F.T EN61000-4-4
LIGHT INDUSTRY
INPUT:1KV
I/P: 230VAC/50HZ
O/P:FULL LOAD
Ta:25℃
CRITERIA A
6 SURGE EN61000-4-5
INDUSTRY
L-N:3KV
L,N-PE:6KV
I/P: 230VAC/50HZ
O/P:FULL LOAD
Ta:25℃
CRITERIA A
7 Test by certified Lab & Test Report Prepare
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-48 Test Report 9 / 10
RELIABILITY TEST
ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 TEMPERATURE RISE TEST MODEL: ELG-100-48
1. ROOM AMBIENT BURN-IN:2 HRS
I/P: 230VAC O/P: FULL LOAD Ta=31.1 ℃
2. HIGH AMBIENT BURN-IN: 2 HRS
I/P: 230VAC O/P: FULL LOAD Ta=61.6 ℃
NO Position ROOM AMBIENT Ta=31.1 ℃ HIGH AMBIENT Ta=61.6 ℃
1 ZNR1 54.4℃ 79.8℃
2 LF2 55.9℃ 82.1℃
3 C10 57.1℃ 83.7℃
4 C11 57.4℃ 84.1℃
5 L2 57.8℃ 83.9℃
6 L1 35.6℃ 82.7℃
7 Q1 58.0℃ 84.7℃
8 Q2 59.6℃ 86.3℃
9 D6 58.8℃ 85.5℃
10 D10 63.1℃ 90.6℃
11 C5 56.2℃ 82.3℃
12 C45 58.0℃ 83.9℃
13 U1 57.6℃ 84.3℃
14 T1 62.8℃ 88.7℃
15 Q101 58.8℃ 85.3℃
16 Q105 53.6℃ 80.3℃
17 C205 57.7℃ 83.9℃
18 C105 58.1℃ 84.4℃
19 C106 55.8℃ 82.3℃
20 C108 55.3℃ 81.8℃
21 LF100 52.7℃ 79.7℃
22 RTH2 55.5℃ 81.6℃
23 U100 52.9℃ 79.7℃
24 TC 51.2℃ 77.5℃
2 LOW TEMPERATURE
TURN ON TEST
TURN ON AFTER 2 HOUR
I/P: 295VAC/190VAC
O/P:FULL LOAD
Ta= -45℃
TEST:OK
3 HIGH HUMIDITY
HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST
AFTER 12 HOURS
IN CHAMBER ON
CONTROL 60℃
NO DAMAGE
I/P: 305VAC
O/P:FULL LOAD
Ta=60℃
HUMIDITY= 95 %R.H
TEST:OK
4 TEMPERATURE
COEFFICIENT
±0.03 %/℃(0~50℃) I/P: 230 VAC
O/P:FULL LOAD
±0.002 %/℃(0~50℃)
5 STORAGE TEMPERATURE TEST
1. Thermal shock Temperature: -45℃~ +90℃
2. Temperature change rate :25℃ / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:5 CYCLE
5. Input/Output condition: STATIC
TEST:OK
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-48 Test Report 10 / 10
6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45℃~ +65℃
2. Temperature change rate :25℃ / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:10 CYCLE
5. Input/Output condition: 230VAC/Full Load AC ON/OFF TEST
AC on 3 sec/AC off 1 sec TEST
TEST:OK
7 VIBRATION TEST 1 Carton & 1 Set
(1) Waveform: Sine Wave
(2) Frequency:10~500Hz
(3) Sweep Time:12min/sweep cycle
(4) Acceleration:5G
(5) Test Time:72min in each axis (X.Y.Z)
(6) Ta:25℃
TEST:OK
8 CAPACITOR
LIFE CYCLE
ELG-100-48:SUPPOSE C108 IS THE MOST CRITICAL COMPONENT
(1) I/P: 230VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME
(2) I/P: 230VAC O/P:FULL LOAD Ta= 60 ℃ LIFE TIME
(3) I/P: 230VAC O/P:75% LOAD Ta= 60 ℃ LIFE TIME
(4) I/P: 230VAC O/P:50% LOAD Ta= 60 ℃ LIFE TIME
(1) 453181 HRS
(2) 52859 HRS
(3) 60597 HRS
(4) 79217 HRS
9 MTBF MIL-HDBK-217F
TOTAL FAILURE RATE:282.9K HRS
10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life):
Above 50000 hours @ Tc 80℃
0
20
40
60
80
100
120
20 30 40 50 60 70 80 90
Tcase (℃)
LIFE
TIM
E (k
h)
TEST RESULT TESTER REVIEW APPROVAL
PASS ZHANGZJ/ZHUOKB SKY LIUWY
Test Report: ELG-100-54
100W Single Output Switching Power Supply
DESIGN VERIFY TEST
Output Function Test
Input Function Test
Protection Function Test
Component Stress Test
SAFETY & E.M.C. TEST
Safety Test
E.M.C. Test
RELIABILITY TEST
Environment Test
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-54 Test Report 2 / 10
DESIGN VERIFY TEST
OUTPUT FUNCTION TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 CONSTANT CURRENT
REGION
27V~54V I/P: 230VAC
O/P:LED MODE
Ta:25℃
15 V~ 54 V
2 OUTPUT VOLTAGE
ADJUST RANGE
48.6V~59.4V I/P: 230VAC
O/P:NO LOAD
Ta:25℃
46.3 V~ 61.0 V
3 OUTPUT CURRENT
ADJUST RANGE
0.89A~1.78A I/P: 230VAC
O/P:SETTING
Ta:25℃
0.676 A~ 1.963 A
4 OUTPUT VOLTAGE
TOLERANCE
-2%~+2%
I/P: 180VAC / 295VAC
O/P:FULL/ NO LOAD
Ta:25℃
-0.07%~ 0.31%
5 LINE REGULATION -0.5%~+0.5% I/P: 190VAC ~ 295VAC
O/P:FULL LOAD
Ta:25℃
0%~ 0%
6 LOAD REGULATION -0.5%~+0.5% I/P: 230VAC
O/P:FULL ~NO LOAD
Ta:25℃
-0.07%~ 0.13%
7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
±1.481%
8 RIPPLE & NOISE (Max) 350mVp-p I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
9.92 mVp-p
high frequency:
low frequency:
9 SET UP TIME(Max)
230VAC/ 500ms
I/P: 230 VAC
O/P:95% LOAD
Ta:25℃
230VAC/ 306 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1: Output Voltage CH2:AC Input Voltage
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-54 Test Report 3 / 10
10 RISE TIME (Max) 230VAC/ 100ms
I/P: 230 VAC
O/P:95% LOAD
Ta:25℃
230VAC/ 46.4 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage
11 HOLD UP TIME(Typ ) 230VAC/ 10ms I/P: 230 VAC
O/P:95% LOAD
Ta:25℃
230VAC/ 30.2 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage CH2:AC Input Voltage
12 DYNAMIC LOAD V1: 5400 mVp-p I/P: 230VAC
O/P:
(1)FULL /50% LOAD 50%DUTY / 120HZ
(2)FULL /50% LOAD 50%DUTY / 1KHZ
Ta:25℃
(1) 1590mVp-p
(2) 492mVp-p
FULL /50% LOAD 50%DUTY / 120HZ
FULL /50% LOAD 50%DUTY / 1KHZ
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-54 Test Report 4 / 10
13 DIMMING
TEST
(For B-Type
only)
SPEC:
※ Built-in 3 in 1 dimming function, IP67 rated.Output constant current level can be adjusted through output cable by connecting a resistance or 0 ~ 10Vdc or
10V PWM signal between DIM+ and DIM-.
※ Please DO NOT connect "DIM-" to "-V".
※ Reference resistance value for output current adjustment (Typical)
Resistance
value
Single driver Short 10K
Ω
20K
Ω
30K
Ω
40K
Ω
50K
Ω
60K
Ω
70K
Ω
80K
Ω
90K
Ω
100K
Ω OPEN
Multiple drivers
(N=driver quantity
for synchronized
dimming operation)
Short 10K
Ω/N
20K
Ω/N
30K
Ω/N
40K
Ω/N
50K
Ω/N
60K
Ω/N
70K
Ω/N
80K
Ω/N
90K
Ω/N
100K
Ω/N ……
Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%
※ 0 ~ 10V dimming function for output current adjustment (Typical)
Dimming value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN
Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%
※ 10V PWM signal for output current adjustment (Typical):Frequency range:100Hz~3KHz
Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN
Percentage of rated current 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%
TEST RESULT:
I/P: 230 VAC;Ta:25℃
1
Resistance
value Short 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN
Output
Current 0 0.148 0.331 0.512 0.694 0.875 1.055 1.235 1.418 1.601 1.780 1.794
Percentage
of rated
current
0% 8.31% 18.60% 28.76% 38.99% 49.16% 59.27% 69.38% 79.66% 89.94% 100.00% 100.79%
2
Dimming
value 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN
Output
Current 0 0.158 0.345 0.523 0.713 0.897 1.090 1.277 1.456 1.645 1.793 1.794
Percentage
of rated
current
0% 8.88% 19.38% 29.38% 40.06% 50.39% 61.24% 71.74% 81.80% 92.42% 100.73% 100.79%
3
Duty value 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN
Output
Current 0 0.166 0.347 0.531 0.713 0.897 1.079 1.259 1.442 1.625 1.785 1.791
Percentage
of rated
current
0% 9.33% 19.49% 29.83% 40.06% 50.39% 60.62% 70.73% 81.01% 91.29% 100.28% 100.62%
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-54 Test Report 5 / 10
INPUT FUNCTION TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 INPUT VOLTAGE RANGE 180VAC~295VAC I/P:TESTING
O/P:FULL LOAD
Ta:25℃
177 V~ 295 V
I/P:LOW-LINE-3V=177 V
HIGH-LINE+10V=305 V
O/P:FULL/NO LOAD
ON:30 Sec OFF:30 Sec 10MIN
( POWER ON/OFF NO DAMAGE )
TEST: OK
2 INPUT FREQUENCY RANGE 47HZ ~63 HZ
NO DAMAGE
I/P: 180 VAC ~295 VAC
O/P:FULL~NO LOAD
Ta:25℃
TEST: OK
3 AC CURRENT 0.5A/277VAC
0.6A/230VAC
I/P: 277 VAC
I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃
I = 0.37 A/ 277VAC
I = 0.44 A/ 230VAC
4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC
O/P:NO LOAD
Ta:25℃
L-FG: 0.424 mA
N-FG: 0.408 mA
5 NO LOAD POWER
CONSUMPTION
< 0.5W I/P:230VAC
O/P:NO LOAD
Ta:25℃
0.222 W/ 230VAC
6 TOTAL HARMONIC
DISTORTION
Total harmonic distortion will be lower
than 20% when output loading is
50% or higher at 230VAC
I/P: 230VAC
O/P:50% LOAD
THD: 13.25 %
Total harmonic distortion will be lower
than 20% when output loading is
75% or higher at 277VAC
I/P: 277VAC
O/P:75% LOAD
THD: 12.04 %
7 INRUSH CURRENT(Typ) 230V/ 60A
Twidth =850us measured at 50%
Ipeak
COLD START
I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃
I = 29.7 A/ 230VAC
Twidth =624 us
INPUT=230VAC/50HZ @ FULL LOAD
CH2:Input current CH1:AC Input Voltage
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-54 Test Report 6 / 10
8 EFFICIENCY(Typ) 91% I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
91.50 %
EFFICIENCY vs LOAD
9 POWER FACTOR 0.92/ 277VAC
0.95/ 230VAC
I/P: 277 VAC
I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃
PF= 0.952 / 277VAC
PF= 0.981 / 230VAC
P.F vs LOAD
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-54 Test Report 7 / 10
PROTECTION FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1
OVER LOAD PROTECTION 95%~108% I/P: 190VAC
I/P: 230VAC
I/P: 295VAC
O/P:TESTING
Ta:25℃
101.53 %/ 190VAC
101.54 %/ 230VAC
101.59 %/ 295VAC
Constant Current Limiting,recovers automatically
after fault condition is removed
2 OVER VOLTAGE PROTECTION 62V~72V I/P: 180VAC
I/P: 230VAC
I/P: 295VAC
O/P:NO LOAD
Ta:25℃
65.49 V/ 180VAC
65.44 V/ 230VAC
65.43 V/ 295VAC
Shut down o/p voltage,re-power on to recovery
3 OVER TEMPERATURE
PROTECTION
NO DAMAGE
I/P: 190VAC
I/P: 230VAC
I/P: 295VAC
O/P:FULL LOAD
O.T.P. Active
Shut down o/p voltage,re-power on to recovery
4 SHORT PROTECTION SHORT EVERY OUTPUT
1 HOUR
NO DAMAGE
I/P: 190VAC
I/P: 295VAC
O/P:FULL LOAD
Ta:25℃
NO DAMAGE
Hiccup mode,recovers automatically after fault
condition is removed
COMPONENT STRESS TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 PWM Power Transistor Q 2 Rated
800V/5.7A
I/P:High-Line +3V =298V
O/P: (1) Full Load Turn on
(2) Output Short
(3) Full load continue
Ta:25℃
(1) 672 V
(2) 488 V
(3) 660 V
2 O/P Diode (MOSFET) Q101 Rated 300V/20A
I/P:High-Line +3V =298V
O/P: (1) Full Load Turn on
(2) Output Short
(3) Full load continue
Ta:25℃
(1) 195 V
(2) 132 V
(3) 191 V
3 Input Capacitor C5 Rated
100u/ 450V
I/P:High-Line +3V =298 V
O/P:(1) Full Load input on/off
(2) NO LOAD input on /Off
(3) Full Load /NO LOAD Change
Ta:25℃
(1) 446 V
(2) 448 V
(3) 442 V
4 Control IC U1 Rated
28V (MAX.)
I/P:High-Line +3V =298 V
O/P:((1) FULL LOAD
(2) Output Short
(3) O.L.P
(4) O.V.P
(5) Low Line No Load Vo(min)
Ta:25℃
(1) 17.2 V
(2) 14.8 V
(3) 10.8 V
(4) 14.9 V
(5) 17.1 V
5 PFC Power Transistor Q 1 Rated
600V/10A
I/P:High-Line +3V =298V
O/P: (1) Full Load Turn on
(2) Output Short
(3) Full load continue
Ta:25℃
(1) 474 V
(2) 428 V
(3) 474 V
6 Clamp Diode D10 Rated
800V/2A
I/P:High-Line +3V = 298V
O/P: (1) Full Load input on/off
(2) Output Short
Ta:25℃
(1) 636 V
(2) 512 V
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-54 Test Report 8 / 10
SAFETY TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min
I/P-FG: 2.0KVAC/min
O/P-FG:1.5KVAC/min
I/P-O/P:4.2KVAC/min
I/P-FG: 2.4 KVAC/min
O/P-FG:1.8 KVAC/min
Ta:25℃
I/P-O/P:2.588 mA
I/P-FG: 2.512 mA
O/P-FG:1.977 mA
NO DAMAGE
2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ
I/P-FG: 500VDC>100MΩ
O/P-FG:500VDC>100MΩ
I/P-O/P: 500 VDC
I/P-FG: 500 VDC
O/P-FG: 500 VDC
Ta:25℃
I/P-O/P:>9999 MΩ
I/P-FG: >9999 MΩ
O/P-FG:>9999 MΩ
E.M.C TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 HARMONIC
EN61000-3-2
CLASS C
I/P:230VAC/50HZ
O/P:FULL/50% LOAD
Ta:25℃
PASS
2 CONDUCTION EN55015 I/P:230 VAC (50HZ)
O/P:FULL LOAD
Ta:25℃
PASS
Test by certified Lab
3 RADIATION EN55015 I/P:230 VAC (50HZ)
O/P:FULL LOAD
Ta:25℃
PASS
Test by certified Lab
4 E.S.D EN61000-4-2
LIGHT INDUSTRY
AIR:8KV
Contact:4KV
I/P:230 VAC/50HZ
O/P:FULL LOAD
Ta:25℃
CRITERIA A
5 E.F.T EN61000-4-4
LIGHT INDUSTRY
INPUT:1KV
I/P: 230VAC/50HZ
O/P:FULL LOAD
Ta:25℃
CRITERIA A
6 SURGE EN61000-4-5
INDUSTRY
L-N:3KV
L,N-PE:6KV
I/P: 230VAC/50HZ
O/P:FULL LOAD
Ta:25℃
CRITERIA A
7 Test by certified Lab & Test Report Prepare
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-54 Test Report 9 / 10
RELIABILITY TEST
ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 TEMPERATURE RISE TEST MODEL: ELG-100-54
1. ROOM AMBIENT BURN-IN:2 HRS
I/P: 230VAC O/P: FULL LOAD Ta=39.7 ℃
2. HIGH AMBIENT BURN-IN: 2 HRS
I/P: 230VAC O/P: FULL LOAD Ta=60.7 ℃
NO Position ROOM AMBIENT Ta=39.7 ℃ HIGH AMBIENT Ta=60.7 ℃
1 LF2 63.2℃ 82.2℃
2 C11 65.9℃ 84.7℃
3 L2 64.7℃ 83.5℃
4 L1 64.9℃ 83.4℃
5 Q1 66.7℃ 85.9℃
6 Q2 69.0℃ 88.3℃
7 D6 67.3℃ 86.2℃
8 D10 73.1℃ 92.4℃
9 R7 71.2℃ 90.6℃
10 C5 64.9℃ 83.8℃
11 C45 65.3℃ 84.5℃
12 U1 64.8℃ 83.6℃
13 T1 70.0℃ 90.1℃
14 Q101 67.0℃ 85.9℃
15 C105 65.7℃ 84.7℃
16 C106 63.5℃ 82.4℃
17 C108 62.3℃ 81.3℃
18 RTH2 64.4℃ 83.3℃
19 TC 58.7℃ 78.1℃
2 LOW TEMPERATURE
TURN ON TEST
TURN ON AFTER 2 HOUR
I/P: 295VAC/190VAC
O/P:FULL LOAD
Ta= -45℃
TEST:OK
3 HIGH HUMIDITY
HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST
AFTER 12 HOURS
IN CHAMBER ON
CONTROL 60℃
NO DAMAGE
I/P: 305VAC
O/P:FULL LOAD
Ta=60℃
HUMIDITY= 95 %R.H
TEST:OK
4 TEMPERATURE
COEFFICIENT
±0.03 %/℃(0~50℃) I/P: 230 VAC
O/P:FULL LOAD
±0.015 %/℃(0~50℃)
5 STORAGE TEMPERATURE TEST
1. Thermal shock Temperature: -45℃~ +90℃
2. Temperature change rate :25℃ / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:5 CYCLE
5. Input/Output condition: STATIC
TEST:OK
6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45℃~ +65℃
2. Temperature change rate :25℃ / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:10 CYCLE
5. Input/Output condition: 230VAC/Full Load AC ON/OFF TEST
AC on 3 sec/AC off 1 sec TEST
TEST:OK
100W Single Output Switching Power Supply ELG-100 series
Model: ELG-100-54 Test Report 10 / 10
7 VIBRATION TEST 1 Carton & 1 Set
(1) Waveform: Sine Wave
(2) Frequency:10~500Hz
(3) Sweep Time:12min/sweep cycle
(4) Acceleration:5G
(5) Test Time:72min in each axis (X.Y.Z)
(6) Ta:25℃
TEST:OK
8 CAPACITOR
LIFE CYCLE
ELG-100-54:SUPPOSE C108 IS THE MOST CRITICAL COMPONENT
(1) I/P: 230VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME
(2) I/P: 230VAC O/P:FULL LOAD Ta= 60 ℃ LIFE TIME
(3) I/P: 230VAC O/P:75% LOAD Ta= 60 ℃ LIFE TIME
(4) I/P: 230VAC O/P:50% LOAD Ta= 60 ℃ LIFE TIME
(1) 488504 HRS
(2) 49963 HRS
(3) 58991 HRS
(4) 92547 HRS
9 MTBF MIL-HDBK-217F
TOTAL FAILURE RATE:282.9K HRS
10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life):
Above 50000 hours @ Tc 80℃
0
20
40
60
80
100
120
20 30 40 50 60 70 80 90
Tcase (℃)
LIFE
TIM
E (k
h)
TEST RESULT TESTER REVIEW APPROVAL
PASS ZHANGZJ/ZHUOKB SKY LIUWY